#

Junjie

2024-10-17 d835d1b51f832889929cdf69010034a30ef44d02

 zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/rcs/thread/impl/SurayLiftThread.java

@@ -2,13 +2,18 @@

import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.alibaba.fastjson.serializer.SerializerFeature;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.zy.asrs.common.utils.HttpHandler;
import com.zy.asrs.framework.common.DateUtils;
import com.zy.asrs.framework.common.SpringUtils;
import com.zy.asrs.framework.exception.CoolException;
import com.zy.asrs.wcs.common.ExecuteSupport;
import com.zy.asrs.wcs.core.entity.BasLift;
import com.zy.asrs.wcs.core.model.command.LiftCommand;
import com.zy.asrs.wcs.core.model.enums.LiftCommandModeType;
import com.zy.asrs.wcs.core.model.enums.MotionCtgType;
import com.zy.asrs.wcs.core.service.BasLiftService;
import com.zy.asrs.wcs.rcs.News;
import com.zy.asrs.wcs.rcs.cache.OutputQueue;
import com.zy.asrs.wcs.rcs.entity.DeviceDataLog;
@@ -23,14 +28,13 @@

import java.text.MessageFormat;
import java.text.SimpleDateFormat;
import java.util.Date;
import java.util.HashMap;
import java.util.*;

@Slf4j
@SuppressWarnings("all")
public class SurayLiftThread implements LiftThread {

    private static final String API_URL = "http://127.0.0.1:8082";
    private static String API_URL = "http://127.0.0.1:8082";

    private Device device;
    private RedisUtil redisUtil;
@@ -39,6 +43,7 @@
    public SurayLiftThread(Device device,RedisUtil redisUtil) {
        this.device = device;
        this.redisUtil = redisUtil;
        API_URL = "http://" + device.getIp() + ":" + device.getPort();
    }

    @Override
@@ -59,9 +64,9 @@
        try {
            readStatus();

            //提升机处于运行状态，将标记置为false
            //提升机处于运行状态，将标记置为true
            if (liftProtocol.getRun()) {
                liftProtocol.setPakMk(false);
                liftProtocol.setPakMk(true);
            }
        } catch (Exception e) {
            OutputQueue.LIFT.offer(MessageFormat.format("【{0}】读取提升机状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort()));
@@ -87,22 +92,29 @@
                //----------读取提升机状态-----------
                //模式
                liftProtocol.setModel(true);

                boolean runningState = data.getInteger("runningState") == 1;
                if (!data.getInteger("completeTaskNo").equals(data.getInteger("taskNo"))) {
                    runningState = true;//工作号不一致，认为处于运行中
                }
                //运行状态
                liftProtocol.setRun(data.getInteger("runningstate") == 1);
                liftProtocol.setRun(runningState);
                //就绪状态
                liftProtocol.setReady(data.getInteger("readyState") == 1);
                //有托盘
                liftProtocol.setHasTray(data.getString("haveCargo").equals("Y"));
                //有小车
                liftProtocol.setHasCar(data.getString("haveCar").equals("Y"));
                liftProtocol.setHasCar(data.getInteger("haveCar") == 1);
                //故障码
                liftProtocol.setErrorCode("");
                liftProtocol.setErrorCode("0");
                //层
                liftProtocol.setLev(data.getInteger("curFloor"));
                //已完成的任务号
                liftProtocol.setCompleteTaskNo(data.getString("completeTaskNo"));


                //************补充扩展字段*************
                InnerLiftExtend liftExtend = JSON.parseObject(JSON.toJSONString(liftProtocol.getExtend()), InnerLiftExtend.class);
                InnerLiftExtend liftExtend = (InnerLiftExtend) liftProtocol.getExtend();
                liftExtend.setLock(data.getInteger("lockStatus") == 1 ? true : false);
                liftProtocol.setExtend(liftExtend);

@@ -147,6 +159,31 @@

                    //更新采集时间
                    liftProtocol.setDeviceDataLog(System.currentTimeMillis());
                }

                //将提升机状态保存至数据库
                BasLiftService basLiftService = SpringUtils.getBean(BasLiftService.class);
                BasLift basLift = basLiftService.getOne(new LambdaQueryWrapper<BasLift>()
                        .eq(BasLift::getLiftNo, device.getDeviceNo())
                        .eq(BasLift::getHostId, device.getHostId()));
                if (basLift == null) {
                    basLift = new BasLift();
                    //提升机号
                    basLift.setLiftNo(Integer.valueOf(device.getDeviceNo()));
                    basLift.setStatus(1);
                    basLift.setDeleted(0);
                    basLift.setHostId(device.getHostId());
                    basLift.setDeviceId(device.getId());
                    basLiftService.save(basLift);
                }
                //任务号
                basLift.setTaskNo(liftProtocol.getTaskNo().intValue());
                //修改时间
                basLift.setUpdateTime(new Date());
                //设备状态
                basLift.setProtocol(JSON.toJSONString(liftProtocol));
                if (basLiftService.updateById(basLift)) {
                    OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), device.getDeviceNo()));
                }

            }else {
@@ -297,6 +334,30 @@

    @Override
    public synchronized boolean reset(LiftCommand command) {
        try {
            String loginToken = requestLoginToken();
            if (loginToken == null) {
                return false;
            }

            HashMap<String, Object> headers = new HashMap<>();
            headers.put("Authorization", "Bearer " + loginToken);

            String response = new HttpHandler.Builder()
                    .setUri(API_URL)
                    .setPath("/RDS/lifterOperation")
                    .setHeaders(headers)
                    .setJson(command.getBody())
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            Integer code = jsonObject.getInteger("code");
            if (code.equals(200)) {
                return true;
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
        return false;
    }

@@ -306,22 +367,99 @@
    }

    @Override
    public boolean isIdle(ExecuteSupport support) {
        if (null != support) {
            if (!support.judgement()) {
                return false;
    public boolean isIdle(MotionCtgType flag) {
        if (flag == null) {
            InnerLiftExtend extend = (InnerLiftExtend) this.liftProtocol.getExtend();//获取扩展字段
            // 判断提升机是否自动、就绪、空闲、未锁定
            if (this.liftProtocol.getModel()
                    && !this.liftProtocol.getRun()
                    && this.liftProtocol.getPakMk()
                    && this.liftProtocol.getReady()
                    && this.liftProtocol.getErrorCode().equals("0")
                    && (this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.IDLE)
                    || this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.WAITING))
                    && !extend.getLock()
            ) {
                return true;
            }
            return false;
        }

        switch (Objects.requireNonNull(MotionCtgType.get(String.valueOf(flag)))){
            case SHUTTLE_MOVE_FROM_LIFT://穿梭车出提升机
            case SHUTTLE_MOVE_TO_LIFT://穿梭车进提升机
            case LIFT_SHUTTLE_ARRIVAL://提升机解锁
                return isIdleShuttleMoveToLift();
            case LIFT_LOCK://提升机锁定
            case LIFT_UNLOCK://提升机解锁
                return isIdleLiftLock();
        }

        return false;
    }

    //穿梭车进提升机时-提升机状态判断
    private boolean isIdleShuttleMoveToLift() {
        InnerLiftExtend extend = (InnerLiftExtend) this.liftProtocol.getExtend();//获取扩展字段
        // 判断提升机是否自动、就绪、空闲、未锁定
        // 判断提升机是否自动、就绪、空闲
        if (this.liftProtocol.getModel()
                && !this.liftProtocol.getRun()
                && this.liftProtocol.getReady()
                && this.liftProtocol.getPakMk()
                && this.liftProtocol.getErrorCode().equals("0")
                && this.liftProtocol.getProtocolStatus().equals(LiftProtocolStatusType.IDLE)
                && !extend.getLock()
                && (this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.IDLE)
                || this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.WAITING))
        ) {
            if (!extend.getLock()) {
                //提升机未锁定，需要判断是否就绪
                if (!this.liftProtocol.getReady()) {
                    return false;
                }
            }
            return true;
        }
        return false;
    }

    //提升机锁定-提升机状态判断
    private boolean isIdleLiftLock() {
        // 判断提升机是否自动、就绪、空闲
        if (this.liftProtocol.getModel()
                && !this.liftProtocol.getRun()
                && this.liftProtocol.getPakMk()
                && this.liftProtocol.getErrorCode().equals("0")
                && (this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.IDLE)
                || this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.WAITING))
        ) {
            return true;
        }
        return false;
    }

    @Override
    public boolean isDeviceIdle() {
        return isDeviceIdle(null);
    }

    @Override
    public boolean isDeviceIdle(ExecuteSupport support) {
        if (null != support) {
            Boolean judgement = support.judgement();
            if (judgement != null && !judgement) {
                return true;
            }
        }

        // 判断提升机是否自动、就绪、空闲
        if (this.liftProtocol.getModel()
                && !this.liftProtocol.getRun()
                && this.liftProtocol.getErrorCode().equals("0")
        ) {
            if (this.liftProtocol.getTaskNo() == 0) {
                //无任务情况下检测是否就绪
                if (!this.liftProtocol.getReady()) {
                    return false;
                }
            }
            return true;
        }
        return false;
@@ -343,6 +481,11 @@
    public boolean isLock(ExecuteSupport support) {
        InnerLiftExtend extend = (InnerLiftExtend) this.liftProtocol.getExtend();
        return extend.getLock();
    }

    @Override
    public int generateDeviceTaskNo(int taskNo, MotionCtgType motionCtgType) {
        return taskNo;
    }

    //***************设备层通讯-不同厂商设备通讯方案不一致***************
@@ -374,42 +517,42 @@
    //获取设备状态
    private JSONObject requestDeviceStatus() {
        //模拟数据
        String data = "[{\"taskNo\":1244,\"curFloor\":2,\"readyState\":1,\"haveCar\":'N',\"completeTaskNo\":0,\"haveCargo\":\"Y\",\"runningstate\":0,\"floors\":[{\"floor\":1,\"location\":1,\"run\":1,\"error\":1,\"cargoState\":\"Y\"},{\"floor\":1,\"location\":2,\"run\":0,\"error\":0,\"cargoState\":\"N\"}]}]";
        return JSON.parseArray(data).getJSONObject(0);
//        try {
//            String loginToken = requestLoginToken();
//            if (loginToken == null) {
//                return null;
//            }
//
//            HashMap<String, Object> headers = new HashMap<>();
//            headers.put("Authorization", "Bearer " + loginToken);
//
//            HashMap<String, Object> param = new HashMap<>();
//            param.put("messageName", "deviceRgvStatus");
//            param.put("msgTime", new SimpleDateFormat("yyyy-MM-dd HH:mm:ss").format(new Date()));
//            param.put("deviceNo", device.getDeviceNo());
//            String response = new HttpHandler.Builder()
//                    .setUri(API_URL)
//                    .setPath("/RDS/deviceLifterStatus")
//                    .setHeaders(headers)
//                    .setJson(JSON.toJSONString(param))
//                    .build()
//                    .doPost();
//            JSONObject jsonObject = JSON.parseObject(response);
//            Integer code = jsonObject.getInteger("code");
//            if (code.equals(200)) {
//                return jsonObject.getJSONArray("data").getJSONObject(0);
//            }
//        } catch (Exception e) {
//            e.printStackTrace();
//        }
//        return null;
//        String data = "[{\"taskNo\":1244,\"curFloor\":2,\"readyState\":1,\"haveCar\":'N',\"completeTaskNo\":0,\"haveCargo\":\"Y\",\"runningstate\":0,\"floors\":[{\"floor\":1,\"location\":1,\"run\":1,\"error\":1,\"cargoState\":\"Y\"},{\"floor\":1,\"location\":2,\"run\":0,\"error\":0,\"cargoState\":\"N\"}]}]";
//        return JSON.parseArray(data).getJSONObject(0);
        try {
            String loginToken = requestLoginToken();
            if (loginToken == null) {
                return null;
            }

            HashMap<String, Object> headers = new HashMap<>();
            headers.put("Authorization", "Bearer " + loginToken);

            HashMap<String, Object> param = new HashMap<>();
            param.put("messageName", "deviceRgvStatus");
            param.put("msgTime", new SimpleDateFormat("yyyy-MM-dd HH:mm:ss").format(new Date()));
            param.put("deviceNo", device.getDeviceNo());
            String response = new HttpHandler.Builder()
                    .setUri(API_URL)
                    .setPath("/RDS/deviceLifterStatus")
                    .setHeaders(headers)
                    .setJson(JSON.toJSONString(param))
                    .build()
                    .doPost();
            JSONObject jsonObject = JSON.parseObject(response);
            Integer code = jsonObject.getInteger("code");
            if (code.equals(200)) {
                return jsonObject.getJSONArray("data").getJSONObject(0);
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
        return null;
    }

    //空载移动
    @Override
    public LiftCommand getMoveCommand(Integer taskNo, Integer sourceLev, Integer targetLev, LiftCommandModeType mode) {
    public List<LiftCommand> getMoveCommand(Integer taskNo, Integer sourceLev, Integer targetLev, LiftCommandModeType mode) {
        int taskMode = 3;//空载移动

        HashMap<String, Object> body = new HashMap<>();
@@ -419,6 +562,8 @@
        body.put("taskId", taskNo);
        body.put("startLayer", 0);
        body.put("endLayer", targetLev);
        body.put("startLocation", 0);
        body.put("endLocation", 0);
        body.put("model", taskMode);

        LiftCommand command = new LiftCommand();
@@ -427,12 +572,16 @@
        command.setMode(LiftCommandModeType.MOVE.id);
        command.setOriginLev(0);
        command.setTargetLev(targetLev);
        return command;

        ArrayList<LiftCommand> list = new ArrayList<>();
        list.add(command);
        list.addAll(getTaskClearCommand());
        return list;
    }

    //载车移动
    @Override
    public LiftCommand getMoveWithShuttleCommand(Integer taskNo, Integer sourceLev, Integer targetLev, LiftCommandModeType mode) {
    public List<LiftCommand> getMoveWithShuttleCommand(Integer taskNo, Integer sourceLev, Integer targetLev, LiftCommandModeType mode) {
        HashMap<String, Object> body = new HashMap<>();
        body.put("messageName", "lifterTask");
        body.put("msgTime", new SimpleDateFormat("yyyy-MM-dd HH:mm:ss").format(new Date()));
@@ -440,6 +589,8 @@
        body.put("taskId", taskNo);
        body.put("startLayer", sourceLev);
        body.put("endLayer", targetLev);
        body.put("startLocation", 0);
        body.put("endLocation", 0);
        body.put("model", 2);//载车移动

        LiftCommand command = new LiftCommand();
@@ -448,12 +599,16 @@
        command.setMode(LiftCommandModeType.MOVE.id);
        command.setOriginLev(sourceLev);
        command.setTargetLev(targetLev);
        return command;

        ArrayList<LiftCommand> list = new ArrayList<>();
        list.add(command);
        list.addAll(getTaskClearCommand());
        return list;
    }

    //托盘出入
    @Override
    public LiftCommand getPalletInOutCommand(Integer taskNo, Integer sourceLev, Integer targetLev, Integer originSta, Integer targetSta, LiftCommandModeType mode) {
    public List<LiftCommand> getPalletInOutCommand(Integer taskNo, Integer sourceLev, Integer targetLev, Integer originSta, Integer targetSta, LiftCommandModeType mode) {
        HashMap<String, Object> body = new HashMap<>();
        body.put("messageName", "lifterTask");
        body.put("msgTime", new SimpleDateFormat("yyyy-MM-dd HH:mm:ss").format(new Date()));
@@ -473,12 +628,16 @@
        command.setTargetLev(targetLev);
        command.setOriginSta(originSta);
        command.setTargetSta(targetSta);
        return command;

        ArrayList<LiftCommand> list = new ArrayList<>();
        list.add(command);
        list.addAll(getTaskClearCommand());
        return list;
    }

    //锁定/解锁提升机
    @Override
    public LiftCommand getLockCommand(Integer taskNo, Boolean lock) {
    public List<LiftCommand> getLockCommand(Integer taskNo, Boolean lock) {
        HashMap<String, Object> body = new HashMap<>();
        body.put("messageName", "lifterOperation");
        body.put("msgTime", new SimpleDateFormat("yyyy-MM-dd HH:mm:ss").format(new Date()));
@@ -491,12 +650,15 @@
        command.setLiftNo(Integer.valueOf(this.device.getDeviceNo()));
        command.setBody(JSON.toJSONString(body));
        command.setMode(lock ? LiftCommandModeType.LOCK.id : LiftCommandModeType.UNLOCK.id);
        return command;

        ArrayList<LiftCommand> list = new ArrayList<>();
        list.add(command);
        return list;
    }

    //小车已到位/已驶离信号
    @Override
    public LiftCommand getShuttleSignalCommand(Integer taskNo, Boolean signal) {
    public List<LiftCommand> getShuttleSignalCommand(Integer taskNo, Boolean signal) {
        HashMap<String, Object> body = new HashMap<>();
        body.put("messageName", "lifterOperation");
        body.put("msgTime", new SimpleDateFormat("yyyy-MM-dd HH:mm:ss").format(new Date()));
@@ -508,7 +670,28 @@
        command.setLiftNo(Integer.valueOf(this.device.getDeviceNo()));
        command.setBody(JSON.toJSONString(body));
        command.setMode(signal ? LiftCommandModeType.LOCK.id : LiftCommandModeType.UNLOCK.id);
        return command;

        ArrayList<LiftCommand> list = new ArrayList<>();
        list.add(command);
        return list;
    }

    //获取提升机任务清除命令
    private List<LiftCommand> getTaskClearCommand() {
        HashMap<String, Object> body = new HashMap<>();
        body.put("messageName", "lifterOperation");
        body.put("msgTime", new SimpleDateFormat("yyyy-MM-dd HH:mm:ss").format(new Date()));
        body.put("deviceNo", Integer.parseInt(this.device.getDeviceNo()));
        body.put("operation", 1);

        LiftCommand command = new LiftCommand();
        command.setLiftNo(Integer.valueOf(this.device.getDeviceNo()));
        command.setBody(JSON.toJSONString(body));
        command.setMode(LiftCommandModeType.RESET.id);

        ArrayList<LiftCommand> list = new ArrayList<>();
        list.add(command);
        return list;
    }

    /**