#

Junjie

2024-06-07 b4bc58fec34544c4259237fda672ae57f39aa9c9

 zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/core/service/impl/MainServiceImpl.java

@@ -4,9 +4,14 @@
import com.alibaba.fastjson.JSONArray;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
import com.zy.asrs.common.domain.dto.StartupDto;
import com.zy.asrs.common.domain.param.SearchLocParam;
import com.zy.asrs.common.utils.HttpHandler;
import com.zy.asrs.framework.common.Cools;
import com.zy.asrs.framework.common.SnowflakeIdWorker;
import com.zy.asrs.wcs.core.domain.dto.MatDto;
import com.zy.asrs.wcs.core.domain.dto.RedisMapDto;
import com.zy.asrs.wcs.core.domain.dto.StaDto;
import com.zy.asrs.wcs.core.entity.*;
import com.zy.asrs.wcs.core.kernel.AnalyzeService;
import com.zy.asrs.wcs.core.model.MapNode;
@@ -21,12 +26,15 @@
import com.zy.asrs.wcs.rcs.cache.SlaveConnection;
import com.zy.asrs.wcs.rcs.constant.DeviceRedisConstant;
import com.zy.asrs.wcs.rcs.entity.Device;
import com.zy.asrs.wcs.rcs.model.command.LedCommand;
import com.zy.asrs.wcs.rcs.model.enums.ShuttleProtocolStatusType;
import com.zy.asrs.wcs.rcs.model.enums.SlaveType;
import com.zy.asrs.wcs.rcs.model.protocol.ShuttleProtocol;
import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol;
import com.zy.asrs.wcs.rcs.service.DeviceService;
import com.zy.asrs.wcs.rcs.thread.BarcodeThread;
import com.zy.asrs.wcs.rcs.thread.DevpThread;
import com.zy.asrs.wcs.rcs.thread.LedThread;
import com.zy.asrs.wcs.rcs.thread.ShuttleThread;
import com.zy.asrs.wcs.system.entity.Dict;
import com.zy.asrs.wcs.system.service.DictService;
@@ -34,7 +42,7 @@
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import org.springframework.transaction.interceptor.TransactionAspectSupport;
import java.util.*;

/**
@@ -68,13 +76,181 @@
    private ShuttleDispatcher shuttleDispatcher;
    @Autowired
    private RedisUtil redisUtil;
    @Autowired
    private BasConveyorService basConveyorService;
    @Autowired
    private BasLedService basLedService;

    /**
     * 组托
     * 入库站，根据条码扫描生成入库工作档，工作状态 2
     */
    public synchronized void generateInboundWrk() {
        try {
            // 根据输送线plc遍历
            List<Device> list = deviceService.list(new LambdaQueryWrapper<Device>()
                    .eq(Device::getDeviceType, DeviceCtgType.CONVEYOR.val())
                    .eq(Device::getStatus, 1));
            for (Device devp : list) {
                BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper<BasConveyor>().eq(BasConveyor::getDeviceId, devp.getId()).eq(BasConveyor::getHostId, devp.getHostId()));
                // 遍历入库口
                for (StaDto inSta : JSON.parseArray(basConveyor.getInSta(), StaDto.class)) {
                    // 获取入库站信息
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, devp.getId().intValue());
                    StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                    if (staProtocol == null) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    Short workNo = staProtocol.getWorkNo();
                    // 尺寸检测异常
                    boolean back = false;
                    String errMsg = "异常：";
                    if (staProtocol.isFrontErr()) {
                        errMsg = errMsg + "前超限；";
                        back = true;
                    }
                    if (staProtocol.isBackErr()) {
                        errMsg = errMsg + "后超限";
                        back = true;
                    }
                    if (staProtocol.isHighErr()) {
                        errMsg = errMsg + "高超限";
                        back = true;
                    }
                    if (staProtocol.isLeftErr()) {
                        errMsg = errMsg + "左超限";
                        back = true;
                    }
                    if (staProtocol.isRightErr()) {
                        errMsg = errMsg + "右超限";
                        back = true;
                    }
                    if (staProtocol.isWeightErr()) {
                        errMsg = errMsg + "超重";
                        back = true;
                    }
                    if (staProtocol.isBarcodeErr()) {
                        errMsg = errMsg + "扫码失败";
                        back = true;
                    }
                    // 退回
                    if (back) {
                        // led 异常显示
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                        if (ledThread != null) {
                            ledThread.error(errMsg);
                        }
                        continue;
                    }

                    // 判断是否满足入库条件
                    if (staProtocol.isAutoing() && staProtocol.isLoading()
                            && staProtocol.isInEnable()
                            && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999))
                    ) {

                        // 获取条码扫描仪信息
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                        if (barcodeThread == null) {
                            continue;
                        }
                        String barcode = barcodeThread.getBarcode();
                        if (!Cools.isEmpty(barcode)) {
                            News.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);
                            if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode) || "00000000".equals(barcode)) {
                                staProtocol.setWorkNo((short) 32002);
                                staProtocol.setStaNo(inSta.getBackSta().shortValue());
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                devpThread.writeWorkSta(staProtocol.getSiteId(), (short) 32002, inSta.getBackSta().shortValue());

                                // led 异常显示
                                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                                if (ledThread != null) {
                                    String errorMsg = "扫码失败，请重试";
                                    ledThread.error(errorMsg);
                                }
                                continue;
                            }
                        }

                        //获取入库任务类型
                        TaskCtg taskCtg = taskCtgService.getOne(new LambdaQueryWrapper<TaskCtg>()
                                .eq(TaskCtg::getFlag, "IN")
                                .eq(TaskCtg::getStatus, 1));

                        // 判断重复工作档
                        Task task1 = taskService.getOne(new LambdaQueryWrapper<Task>()
                                .eq(Task::getOriginSite, inSta.getStaNo())
                                .eq(Task::getTaskCtg, taskCtg.getId())
                                .in(Task::getTaskSts, 1, 2, 3)
                                .eq(Task::getZpallet, barcode));
                        if (task1 != null) {
                            News.error("工作档已存在,工作号={}", task1.getTaskNo());
                            continue;
                        }

                        try {
                            //获取WMS地址
                            Dict dict = dictService.getOne(new LambdaQueryWrapper<Dict>().eq(Dict::getFlag, "WMS_URL").eq(Dict::getStatus, 1));
                            if (dict == null) {
                                News.error("WMS地址未配置");
                                continue;
                            }
                            String wmsUrl = dict.getValue();

                            SearchLocParam param = new SearchLocParam();
                            param.setBarcode(barcode);
                            param.setIoType(1);
                            param.setSourceStaNo(inSta.getStaNo());
                            param.setLocType1(staProtocol.getLocType1().shortValue());
                            String response = new HttpHandler.Builder()
                                    .setUri(wmsUrl)
                                    .setPath("/rpc/pakin/loc/v2")
                                    .setJson(JSON.toJSONString(param))
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                            Integer code = jsonObject.getInteger("code");
                            if (code.equals(200)) {
                                StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                                devpThread.writeWorkSta(staProtocol.getSiteId(), dto.getWorkNo().shortValue(), dto.getStaNo().shortValue());
                                devpThread.setPakMk(staProtocol.getSiteId(), false);

                            } else if (code == 500) {
                                if (ledThread != null) {
                                    String errorMsg = jsonObject.getString("msg");
                                    if (!Cools.isEmpty(errorMsg)) {
                                        ledThread.error(errorMsg);
                                        ledThread.setLedMk(false);
                                    }
                                }
                                News.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v2", JSON.toJSONString(param), response);
                            } else if (code == 700) {
//                            staProtocol.setWorkNo((short) 32002);
//                            staProtocol.setRollback102(1);//102站回退信号
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, staProtocol));

                                // led 异常显示
                                if (ledThread != null) {
                                    String errorMsg = barcode + "托盘识别异常，请先进行组托！";
                                    ledThread.error(errorMsg);
                                    ledThread.setLedMk(false);
                                }
                            }
                        } catch (Exception e) {
                            e.printStackTrace();
                            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                        }
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    }

    /**
@@ -83,7 +259,7 @@
    public synchronized void initRealtimeBasMap() {
        try {
            List<Dict> dicts = dictService.list(new LambdaQueryWrapper<Dict>()
                    .like(Dict::getFlag, "map")
                    .like(Dict::getFlag, "map-")
                    .eq(Dict::getStatus, 1));

            TreeMap<Integer, ArrayList<ArrayList<MapNode>>> levData = new TreeMap<>();
@@ -134,7 +310,36 @@
                        }
                    });

                    list.add(nodes);
                    ArrayList<MapNode> sortNodes = new ArrayList<>();
                    int defaultBay = 1;//默认从1列开始
                    for (MapNode node : nodes) {
                        if (node.getBay() == defaultBay) {
                            defaultBay++;
                            sortNodes.add(node);
                            continue;
                        }

                        //存在空缺节点，自动补足
                        for (int i = defaultBay; i < node.getBay(); i++) {
                            MapNode mapNode = new MapNode();
                            mapNode.setValue(-1);
                            mapNode.setTop(1000);
                            mapNode.setBottom(1000);
                            mapNode.setLeft(1000);
                            mapNode.setRight(1000);
                            mapNode.setRow(node.getRow());
                            mapNode.setBay(i);
                            mapNode.setNo(node.getRow() + "-" + i);
                            mapNode.setXBase(0);
                            mapNode.setYBase(0);
                            sortNodes.add(mapNode);
                        }

                        defaultBay = node.getBay() + 1;
                        sortNodes.add(node);
                    }

                    list.add(sortNodes);
                }

                levData.put(lev, list);
@@ -185,8 +390,11 @@
                map.setUpdateTime(now);
                map.setLev(lev);

                //将地图数据存入redis
                redisUtil.set(DeviceRedisConstant.MAP + lev, JSON.toJSONString(map));
                Object data = redisUtil.get(DeviceRedisConstant.MAP + lev);
                if (data == null) {
                    //将地图数据存入redis
                    redisUtil.set(DeviceRedisConstant.MAP + lev, JSON.toJSONString(map));
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
@@ -222,7 +430,7 @@
        }

        for (Task task : tasks) {
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1);
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, 1);
            StaProtocol staProtocol = devpThread.getStation().get(Integer.parseInt(task.getOriginSite()));//源站
            StaProtocol staProtocol1 = devpThread.getStation().get(Integer.parseInt(task.getDestSite()));//目标站
            if (staProtocol == null || staProtocol1 == null) {
@@ -514,4 +722,152 @@
        }
    }

    /**
     * 出库  ===>> 工作档信息写入led显示器
     */
    public void ledExecute() {
        // 遍历LED
        List<Device> list = deviceService.list(new LambdaQueryWrapper<Device>()
                .eq(Device::getDeviceType, DeviceCtgType.LED.val())
                .eq(Device::getStatus, 1));
        for (Device ledDevice : list) {
            //获取led数据
            BasLed led = basLedService.getOne(new LambdaQueryWrapper<BasLed>()
                    .eq(BasLed::getDeviceId, ledDevice.getId()));
            List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);

            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, led.getConveyorId().intValue());
            // 命令集合
            List<LedCommand> commands = new ArrayList<>();
            // 工作档集合
            List<Task> tasks = new ArrayList<>();
            for (Integer staNo : staArr) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                // 获取工作档数据
                Task task = taskService.getOne(new LambdaQueryWrapper<Task>().eq(Task::getTaskNo, staProtocol.getWorkNo()));
                if (null == task) {
                    continue;
                }

                tasks.add(task);
                // 组装命令
                LedCommand ledCommand = new LedCommand();
                ledCommand.setWorkNo(task.getTaskNo());
                ledCommand.setIoType(task.getTaskCtg().intValue());
                ledCommand.setTitle(task.getTaskCtg$());
                ledCommand.setSourceLocNo(task.getOriginLoc());
                ledCommand.setLocNo(task.getDestLoc());
                ledCommand.setStaNo(Integer.parseInt(task.getDestSite()));

                try {
                    //获取WMS地址
                    Dict dict = dictService.getOne(new LambdaQueryWrapper<Dict>().eq(Dict::getFlag, "WMS_URL").eq(Dict::getStatus, 1));
                    if (dict != null) {
                        String wmsUrl = dict.getValue();

                        HashMap<String, Object> param = new HashMap<>();
                        param.put("taskNo", task.getTaskNo());
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/queryTask")
                                .setJson(JSON.toJSONString(param))
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        Integer code = jsonObject.getInteger("code");
                        if (code.equals(200)) {
                            List<MatDto> matDtos = JSON.parseArray(jsonObject.getString("data"), MatDto.class);
                            ledCommand.setMatDtos(matDtos);
                        }
                    }
                } catch (Exception e) {
                    e.printStackTrace();
                }

                commands.add(ledCommand);
            }
            // 获取LED线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, ledDevice.getId().intValue());
            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                ledThread.write(commands);
                ledThread.setLedMk(false);
            }
        }
    }

    /**
     * 其他  ===>> LED显示器复位，显示默认信息
     */
    public void ledReset() {
        // 根据输送线plc遍历
        List<Device> list = deviceService.list(new LambdaQueryWrapper<Device>()
                .eq(Device::getDeviceType, DeviceCtgType.LED.val())
                .eq(Device::getStatus, 1));
        for (Device ledDevice : list) {
            //获取led数据
            BasLed led = basLedService.getOne(new LambdaQueryWrapper<BasLed>()
                    .eq(BasLed::getDeviceId, ledDevice.getId()));
            List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);

            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, led.getConveyorId().intValue());
            // 命令集合
            boolean reset = true;
            for (Integer staNo : staArr) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) {
                    continue;
                }
                if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) {
                    reset = false;
                    break;
                }
            }
            // 获取led线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, ledDevice.getId().intValue());
            // led显示默认内容
            if (reset && !ledThread.isLedMk()) {
                ledThread.errorReset();
                ledThread.setLedMk(true);
            }
        }

        for (Device ledDevice : list) {
            //获取led数据
            BasLed led = basLedService.getOne(new LambdaQueryWrapper<BasLed>()
                    .eq(BasLed::getDeviceId, ledDevice.getId()));
            List<Integer> staArr = JSON.parseArray(led.getSta(), Integer.class);

            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Conveyor, led.getConveyorId().intValue());
            // 命令集合
            boolean reset = true;
            for (Integer staNo : staArr) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) { continue; }
                if (staProtocol.getWorkNo() != 0) {
                    reset = false;
                    break;
                }
            }
            // 获取led线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, ledDevice.getId().intValue());
            // led显示默认内容
            if (reset && !ledThread.isLedMk()) {
                ledThread.reset();
                ledThread.setLedMk(true);
            }
        }
    }

}