#充电换层优化

Junjie

2025-05-09 7e129b703408f5d2f1409f8c5a3af9c4cb3d86f6

 zy-asrs-wcs/src/main/java/com/zy/asrs/wcs/rcs/thread/impl/SuopaiSiemensDevpThread.java

@@ -11,15 +11,20 @@
import com.zy.asrs.framework.common.SpringUtils;
import com.zy.asrs.wcs.core.entity.BasConveyor;
import com.zy.asrs.wcs.core.entity.BasConveyorSta;
import com.zy.asrs.wcs.core.entity.DeviceBarcode;
import com.zy.asrs.wcs.core.service.BasConveyorService;
import com.zy.asrs.wcs.core.service.BasConveyorStaService;
import com.zy.asrs.wcs.core.service.DeviceBarcodeService;
import com.zy.asrs.wcs.core.utils.RedisUtil;
import com.zy.asrs.wcs.rcs.News;
import com.zy.asrs.wcs.rcs.cache.OutputQueue;
import com.zy.asrs.wcs.rcs.cache.SlaveConnection;
import com.zy.asrs.wcs.rcs.entity.Device;
import com.zy.asrs.wcs.rcs.model.dto.WorkModeTypeDto;
import com.zy.asrs.wcs.rcs.model.enums.SlaveType;
import com.zy.asrs.wcs.rcs.model.enums.WorkModeType;
import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol;
import com.zy.asrs.wcs.rcs.thread.BarcodeThread;
import com.zy.asrs.wcs.rcs.thread.DevpThread;
import lombok.extern.slf4j.Slf4j;

@@ -121,6 +126,21 @@
                staProtocol.setInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 14) == 1); // 可入
                staProtocol.setOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 14) == 2);// 可出
                staProtocol.setWorkMode((int) siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 8));// 工作模式

                String barcode = siemensS7Net.getByteTransform().TransString(result.Content,58,8, "UTF-8");// 条码
                BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class);
                DeviceBarcodeService deviceBarcodeService = SpringUtils.getBean(DeviceBarcodeService.class);
                BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper<BasConveyorSta>().eq(BasConveyorSta::getSiteNo, siteId));
                if (basConveyorSta != null) {
                    DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId());
                    if (deviceBarcode != null) {
                        BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId()));
                        if (barcodeThread != null) {
                            barcodeThread.setBarcode(barcode);
                        }
                    }
                }

//                staProtocol.setEmptyMk(status[4]);  // 空板信号
//                staProtocol.setFullPlt(status[5]);  // 满托盘
//                staProtocol.setHigh(status[6]);     // 高库位
@@ -236,21 +256,41 @@

        String workNoAddress = "DB1001." + (index * 20 + 100 + 2);
        String staNoAddress = "DB1001." + (index * 20 + 100 + 4);
        OperateResult write1 = siemensS7Net.Write(workNoAddress, workNo);    // 工作号
        OperateResult write2 = siemensS7Net.Write(staNoAddress, staNo);    // 目标站
        OperateResult write1 = null;    // 工作号
        OperateResult write2 = null;     // 目标站

        if (!(write1.IsSuccess && write2.IsSuccess)) {
            StaProtocol staProtocol = station.get(siteId);
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
        //任务下发次数
        int writeCount = 0;
        do {
            write1 = siemensS7Net.Write(workNoAddress, workNo);    // 工作号
            write2 = siemensS7Net.Write(staNoAddress, staNo);    // 目标站
            if ((write1.IsSuccess && write2.IsSuccess)) {
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB1000." + (index * 40 + 100 + 2), (short) 4);
                if (readResult.IsSuccess) {
                    short workNo2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    short staNo2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
                    if (workNo == workNo2 && staNo == staNo2) {
                        //任务命令写入成功
                        log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{},{}，写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
                        return true;
                    } else {//返回结果是成功了，但是真实值不相同
                        writeCount++;
                        log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{},{}，写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
                    }
                } else {
                    writeCount++;
                    log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},{},写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
                }
            }else {
                writeCount++;
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", device.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", device.getId(), JSON.toJSON(staProtocol));
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(staNo)));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}",  device.getId(), JSON.toJSON(staNo));
            return true;
        }while (writeCount < 5) ;
        StaProtocol staProtocol = station.get(siteId);
        if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
            staProtocol.setPakMk(true);
        }
        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", device.getId(), JSON.toJSON(staProtocol)));
        log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", device.getId(), JSON.toJSON(staProtocol));
        return false;
    }