拣货过程中的出库库存匹配

chen.lin

2 天以前 98d88ac8caf7f0991d741079474c262f1e252927

 rsf-server/src/main/java/com/vincent/rsf/server/api/service/impl/WcsServiceImpl.java

@@ -28,12 +28,18 @@
import com.vincent.rsf.server.api.utils.SlaveProperties;
import com.vincent.rsf.server.manager.entity.*;
import com.vincent.rsf.server.manager.service.*;
import com.vincent.rsf.server.manager.controller.params.PakinItem;
import com.vincent.rsf.server.manager.controller.params.WaitPakinParam;
import com.vincent.rsf.server.manager.service.impl.LocServiceImpl;
import com.vincent.rsf.server.system.constant.GlobalConfigCode;
import com.vincent.rsf.server.system.entity.Config;
import com.vincent.rsf.server.system.service.ConfigService;
import com.vincent.rsf.server.system.utils.SystemAuthUtils;
import com.vincent.rsf.server.system.constant.SerialRuleCode;
import com.vincent.rsf.server.manager.enums.LocStsType;
import com.vincent.rsf.server.system.utils.SerialRuleUtils;
import lombok.extern.slf4j.Slf4j;
import lombok.val;
import org.apache.commons.lang3.StringUtils;
import org.springframework.beans.BeanUtils;
import org.springframework.beans.factory.annotation.Autowired;
@@ -45,6 +51,7 @@
import org.springframework.transaction.annotation.Transactional;
import org.springframework.web.client.RestTemplate;

import java.util.ArrayList;
import java.util.Arrays;
import java.util.Collections;
import java.util.Date;
@@ -87,6 +94,16 @@
    private RestTemplate restTemplate;
    @Autowired
    private RemotesInfoProperties.RcsApi rcsApi;
    @Autowired
    private ConfigService configService;
    @Autowired
    private MatnrService matnrService;
    @Autowired
    private AsnOrderService asnOrderService;
    @Autowired
    private AsnOrderItemService asnOrderItemService;
    @Autowired
    private com.vincent.rsf.server.api.service.MobileService mobileService;


    @Override
@@ -306,12 +323,47 @@

        // 2. 若未命中拣料/盘点入库，再校验组托并继续其他入库逻辑
        if (pickInTask == null && checkInTask == null) {
            String barcode = param.getBarcode();
            // 该托盘已在库存中，不可重复申请入库
            List<Loc> inStock = locService.list(new LambdaQueryWrapper<Loc>().eq(Loc::getBarcode, barcode));
            if (!inStock.isEmpty()) {
                throw new CoolException("barcode=" + barcode + ": 该托盘已在库，不可重复申请入库");
            }
            // 该托盘出库中未完成，不可申请入库
            List<Integer> outboundTaskTypes = Arrays.asList(
                    TaskType.TASK_TYPE_OUT.type,
                    TaskType.TASK_TYPE_PICK_AGAIN_OUT.type,
                    TaskType.TASK_TYPE_MERGE_OUT.type,
                    TaskType.TASK_TYPE_CHECK_OUT.type,
                    TaskType.TASK_TYPE_EMPITY_OUT.type
            );
            Task outboundTask = taskService.getOne(new LambdaQueryWrapper<Task>()
                    .eq(Task::getBarcode, barcode)
                    .in(Task::getTaskType, outboundTaskTypes)
                    .lt(Task::getTaskStatus, TaskStsType.COMPLETE_OUT.id));
            if (outboundTask != null) {
                throw new CoolException("barcode=" + barcode + ": 该托盘出库中未完成，不可申请入库");
            }

            // 按 barcode 加锁，避免同一 barcode 并发请求重复自动组托、重复生成入库单
            String barcodeForLock = param.getBarcode();
            synchronized ((barcodeForLock != null ? barcodeForLock : "").intern()) {
                waitPakin = waitPakinService.getOne(new LambdaQueryWrapper<WaitPakin>()
                        .eq(WaitPakin::getBarcode, param.getBarcode())
                        .in(WaitPakin::getIoStatus, PakinIOStatus.PAKIN_IO_STATUS_DONE.val, PakinIOStatus.PAKIN_IO_STATUS_TASK_EXCE.val));
                // 空托盘无组托时：若配置启用则按 AUTO_FULL_OUT_MATNR_CODE 自动组托并生成入库单，再继续入库任务逻辑
                if (waitPakin == null) {
                    tryAutoPakinForBarcode(param.getBarcode());
                    waitPakin = waitPakinService.getOne(new LambdaQueryWrapper<WaitPakin>()
                            .eq(WaitPakin::getBarcode, param.getBarcode())
                            .in(WaitPakin::getIoStatus, PakinIOStatus.PAKIN_IO_STATUS_DONE.val, PakinIOStatus.PAKIN_IO_STATUS_TASK_EXCE.val));
                }
            }
            waitPakin = validateWaitPakin(param.getBarcode());
            waitPakinItems = waitPakinItemService.list(
                    new LambdaQueryWrapper<WaitPakinItem>().eq(WaitPakinItem::getPakinId, waitPakin.getId()));
        }
        // 检查其他入库任务类型（用箱号查询，状态为1或2）
        // 注意：盘点入库已单独处理，不再包含在此列表中
        // 检查该托盘号是否已有入库任务（含进行中、已完成），有则直接复用返回，拦截重复提交
        List<Integer> otherInboundTaskTypes = Arrays.asList(
                TaskType.TASK_TYPE_IN.type,
                TaskType.TASK_TYPE_MERGE_IN.type,
@@ -321,48 +373,35 @@
        Task existingInTask = taskService.getOne(new LambdaQueryWrapper<Task>()
                .eq(Task::getBarcode, param.getBarcode())
                .in(Task::getTaskType, otherInboundTaskTypes)
                .in(Task::getTaskStatus, TaskStsType.GENERATE_IN.id, TaskStsType.WCS_EXECUTE_IN.id)
                .orderByDesc(Task::getCreateTime)
                .last("LIMIT 1"));

        if (Objects.nonNull(existingInTask)) {
            log.info("找到匹配的其他入库任务 - 任务编码：{}，任务类型：{}，箱号：{}",
                    existingInTask.getTaskCode(), existingInTask.getTaskType(), param.getBarcode());
            log.info("找到该托盘号已有入库任务，复用并拦截重复提交 - 任务编码：{}，箱号：{}，状态：{}",
                    existingInTask.getTaskCode(), param.getBarcode(), existingInTask.getTaskStatus());

            // 检查组托明细是否有订单编码（任务编号）
            List<WaitPakinItem> itemsWithAsnCode = waitPakinItems.stream()
                    .filter(item -> StringUtils.isNotBlank(item.getAsnCode()))
                    .collect(Collectors.toList());

            if (!itemsWithAsnCode.isEmpty()) {
                log.info("组托档有任务编号，使用现有入库任务单号 - 任务编码：{}，箱号：{}，任务编号数量：{}",
                        existingInTask.getTaskCode(), param.getBarcode(), itemsWithAsnCode.size());

                // 更新入库站点信息（如果与当前申请的站点不同）
                if (StringUtils.isNotBlank(param.getSourceStaNo()) &&
                        !param.getSourceStaNo().equals(existingInTask.getOrgSite())) {
                    log.info("更新入库任务的入库站点 - 任务编码：{}，原站点：{}，新站点：{}",
                            existingInTask.getTaskCode(), existingInTask.getOrgSite(), param.getSourceStaNo());
                    existingInTask.setOrgSite(param.getSourceStaNo());
                    if (!taskService.updateById(existingInTask)) {
                        log.warn("更新入库任务的入库站点失败 - 任务编码：{}", existingInTask.getTaskCode());
                    }
            // 更新入库站点信息（如果与当前申请的站点不同）
            if (StringUtils.isNotBlank(param.getSourceStaNo()) &&
                    !param.getSourceStaNo().equals(existingInTask.getOrgSite())) {
                log.info("更新入库任务的入库站点 - 任务编码：{}，原站点：{}，新站点：{}",
                        existingInTask.getTaskCode(), existingInTask.getOrgSite(), param.getSourceStaNo());
                existingInTask.setOrgSite(param.getSourceStaNo());
                if (!taskService.updateById(existingInTask)) {
                    log.warn("更新入库任务的入库站点失败 - 任务编码：{}", existingInTask.getTaskCode());
                }

                // 返回现有入库任务的信息
                InTaskMsgDto msgDto = new InTaskMsgDto();
                msgDto.setWorkNo(existingInTask.getTaskCode());
                msgDto.setTaskId(existingInTask.getId());
                msgDto.setLocNo(existingInTask.getTargLoc());
                msgDto.setSourceStaNo(existingInTask.getOrgSite());
                msgDto.setStaNo(existingInTask.getTargSite());
                return msgDto;
            } else {
                log.info("组托档没有任务编号，继续创建新任务 - 箱号：{}", param.getBarcode());
            }
        } else {
            log.info("未找到匹配的其他入库任务，继续创建新任务 - 箱号：{}", param.getBarcode());

            // 直接返回已有任务信息，不再新建任务
            InTaskMsgDto msgDto = new InTaskMsgDto();
            msgDto.setWorkNo(existingInTask.getTaskCode());
            msgDto.setTaskId(existingInTask.getId());
            msgDto.setLocNo(existingInTask.getTargLoc());
            msgDto.setSourceStaNo(existingInTask.getOrgSite());
            msgDto.setStaNo(existingInTask.getTargSite());
            return msgDto;
        }

        log.info("未找到该托盘号已有入库任务，继续创建新任务 - 箱号：{}", param.getBarcode());

        // 生成任务编码
        String ruleCode = generateTaskCode();
@@ -375,6 +414,9 @@
            throw new RuntimeException(e);
        }

        if (waitPakin == null) {
            throw new CoolException("请检查组拖状态是否完成！！");
        }
        // 创建并保存任务
        Task task = createTask(ruleCode, locNo.getLocNo(), waitPakin.getBarcode(),
                deviceSite.getDeviceSite(), param.getSourceStaNo().toString(), param.getUser());
@@ -397,6 +439,103 @@
        return locNo;
    }


    /**
     * RCS 入库申请时若 barcode 无组托且配置启用：按 AUTO_FULL_OUT_MATNR_CODE 无订单组托并生成入库单，便于后续生成入库任务。
     */
    private void tryAutoPakinForBarcode(String barcode) {
        Config enabledConfig = configService.getOne(new LambdaQueryWrapper<Config>().eq(Config::getFlag, GlobalConfigCode.AUTO_PAKIN_ON_ASN_ENABLED));
        if (enabledConfig == null || !Boolean.parseBoolean(enabledConfig.getVal())) {
            return;
        }
        Config matnrConfig = configService.getOne(new LambdaQueryWrapper<Config>().eq(Config::getFlag, GlobalConfigCode.AUTO_FULL_OUT_MATNR_CODE));
        if (matnrConfig == null || StringUtils.isBlank(matnrConfig.getVal())) {
            return;
        }
        // 二次确认：已有该 barcode 的组托则直接返回，由外层复用，避免重复请求生成多条入库单
        WaitPakin existing = waitPakinService.getOne(new LambdaQueryWrapper<WaitPakin>()
                .eq(WaitPakin::getBarcode, barcode)
                .in(WaitPakin::getIoStatus, PakinIOStatus.PAKIN_IO_STATUS_DONE.val, PakinIOStatus.PAKIN_IO_STATUS_TASK_EXCE.val));
        if (existing != null) {
            log.info("[RCS入库申请-自动组托] barcode={} 已有组托，跳过自动组托", barcode);
            return;
        }
        Config qtyConfig = configService.getOne(new LambdaQueryWrapper<Config>().eq(Config::getFlag, GlobalConfigCode.AUTO_PAKIN_QTY));
        double autoQty = 1.0;
        if (qtyConfig != null && StringUtils.isNotBlank(qtyConfig.getVal())) {
            try {
                autoQty = Double.parseDouble(qtyConfig.getVal().trim());
                if (autoQty <= 0) autoQty = 1.0;
            } catch (NumberFormatException e) {
                // ignore
            }
        }
        String matnrCode = matnrConfig.getVal().trim();
        Matnr matnr = matnrService.getOne(new LambdaQueryWrapper<Matnr>().eq(Matnr::getCode, matnrCode));
        if (matnr == null) {
            log.warn("[RCS入库申请-自动组托] 物料不存在: {}", matnrCode);
            return;
        }
        List<PakinItem> pakinItems = new ArrayList<>();
        PakinItem pi = new PakinItem();
        pi.setMatnrId(matnr.getId());
        pi.setReceiptQty(autoQty);
        pi.setAsnCode(null);
        pi.setId(null);
        pakinItems.add(pi);
        WaitPakinParam param = new WaitPakinParam();
        param.setBarcode(barcode);
        param.setItems(pakinItems);
        WaitPakin waitPakin;
        try {
            waitPakin = mobileService.mergeItems(param, 1L);
        } catch (Exception e) {
            log.warn("[RCS入库申请-自动组托] 组托失败, barcode={}: {}", barcode, e.getMessage());
            throw new CoolException("barcode=" + barcode + ": " + e.getMessage());
        }
        String ruleCode = SerialRuleUtils.generateRuleCode(SerialRuleCode.SYS_ASN_ORDER, null);
        if (StringUtils.isBlank(ruleCode)) {
            log.warn("[RCS入库申请-自动组托] 入库单编码规则未配置");
            return;
        }
//        val orderWorkTypeOtherIn = OrderWorkType.ORDER_WORK_TYPE_OTHER_IN.type;
        //                .setWkType(orderWorkTypeOtherIn)
        WkOrder order = new WkOrder();
        order.setCode(ruleCode)
                .setType(OrderType.ORDER_IN.type)
                .setExceStatus(AsnExceStatus.ASN_EXCE_STATUS_UN_EXCE.val)
                .setAnfme(autoQty)
                .setWorkQty(0.0)
                .setQty(0.0)
                .setCreateBy(1L)
                .setUpdateBy(1L);
        if (!asnOrderService.save(order)) {
            throw new CoolException("入库主单保存失败");
        }
        WkOrderItem orderItem = new WkOrderItem();
        orderItem.setOrderId(order.getId())
                .setOrderCode(order.getCode())
                .setMatnrId(matnr.getId())
                .setMatnrCode(matnr.getCode())
                .setMaktx(matnr.getName())
                .setAnfme(autoQty)
                .setWorkQty(0.0)
                .setQty(0.0)
                .setStockUnit(matnr.getStockUnit() != null ? matnr.getStockUnit() : "个")
                .setPurUnit(matnr.getPurUnit() != null ? matnr.getPurUnit() : "个")
                .setFieldsIndex(matnr.getFieldsIndex())
                .setCreateBy(1L)
                .setUpdateBy(1L);
        if (!asnOrderItemService.save(orderItem)) {
            throw new CoolException("入库明细保存失败");
        }
        waitPakinItemService.update(new LambdaUpdateWrapper<WaitPakinItem>()
                .eq(WaitPakinItem::getPakinId, waitPakin.getId())
                .set(WaitPakinItem::getAsnId, order.getId())
                .set(WaitPakinItem::getAsnCode, order.getCode())
                .set(WaitPakinItem::getAsnItemId, orderItem.getId()));
        log.info("[RCS入库申请-自动组托] 已组托并生成入库单: {}, barcode: {}, 物料: {}, 数量: {}", order.getCode(), barcode, matnrCode, autoQty);
    }

    /**
     * 验证设备站点
@@ -442,10 +581,18 @@
     */
    private Task createTask(String ruleCode, String targetLoc, String barcode,
                            String targetSite, String sourceSiteNo, Long loginUserId) {
        return createTask(ruleCode, targetLoc, barcode, targetSite, sourceSiteNo, loginUserId, TaskType.TASK_TYPE_IN.type);
    }

    /**
     * 创建并保存任务（支持指定任务类型，如空板入库）
     */
    private Task createTask(String ruleCode, String targetLoc, String barcode,
                            String targetSite, String sourceSiteNo, Long loginUserId, Integer taskType) {
        Task task = new Task();
        task.setTaskCode(ruleCode)
                .setTaskStatus(TaskStsType.GENERATE_IN.id)
                .setTaskType(TaskType.TASK_TYPE_IN.type)
                .setTaskType(taskType != null ? taskType : TaskType.TASK_TYPE_IN.type)
                .setWarehType(WarehType.WAREHOUSE_TYPE_CRN.val)
                .setTargLoc(targetLoc)
                .setBarcode(barcode)
@@ -471,6 +618,75 @@
        if (!updated) {
            throw new CoolException("库位预约失败！！");
        }
    }

    /**
     * 空板入库：RCS 申请时 full=true，无需组托，分配库位并创建 TASK_TYPE_EMPITY_IN 任务。
     * 需在设备站点中配置 type=10（空板入库）的站点路径。
     */
    private InTaskMsgDto createInTaskForEmptyPallet(String barcode, String staNo, Integer type) {
        TaskInParam param = new TaskInParam();
        param.setBarcode(barcode);
        param.setSourceStaNo(staNo);
        param.setLocType1(type != null ? type : 1);
        param.setIoType(TaskType.TASK_TYPE_EMPITY_IN.type);
        param.setUser(1L);

        // 校验设备站点（需配置 type=10 空板入库的站点）
        DeviceSite deviceSite = validateDeviceSite(param);

        // 检查该托盘号是否已有空板入库任务，有则复用
        Task existingInTask = taskService.getOne(new LambdaQueryWrapper<Task>()
                .eq(Task::getBarcode, barcode)
                .eq(Task::getTaskType, TaskType.TASK_TYPE_EMPITY_IN.type)
                .orderByDesc(Task::getCreateTime)
                .last("LIMIT 1"));
        if (existingInTask != null) {
            log.info("找到该托盘号已有空板入库任务，复用 - 任务编码：{}，箱号：{}", existingInTask.getTaskCode(), barcode);
            if (StringUtils.isNotBlank(staNo) && !staNo.equals(existingInTask.getOrgSite())) {
                existingInTask.setOrgSite(staNo);
                taskService.updateById(existingInTask);
            }
            InTaskMsgDto msgDto = new InTaskMsgDto();
            msgDto.setWorkNo(existingInTask.getTaskCode());
            msgDto.setTaskId(existingInTask.getId());
            msgDto.setLocNo(existingInTask.getTargLoc());
            msgDto.setSourceStaNo(existingInTask.getOrgSite());
            msgDto.setStaNo(existingInTask.getTargSite());
            return msgDto;
        }

        // 该托盘已在库或出库中，不可重复申请空板入库
        List<Loc> inStock = locService.list(new LambdaQueryWrapper<Loc>().eq(Loc::getBarcode, barcode));
        if (!inStock.isEmpty()) {
            throw new CoolException("barcode=" + barcode + ": 该托盘已在库，不可重复申请入库");
        }
        Task outboundTask = taskService.getOne(new LambdaQueryWrapper<Task>()
                .eq(Task::getBarcode, barcode)
                .in(Task::getTaskType, Arrays.asList(TaskType.TASK_TYPE_OUT.type, TaskType.TASK_TYPE_EMPITY_OUT.type,
                        TaskType.TASK_TYPE_PICK_AGAIN_OUT.type, TaskType.TASK_TYPE_CHECK_OUT.type))
                .lt(Task::getTaskStatus, TaskStsType.COMPLETE_OUT.id));
        if (outboundTask != null) {
            throw new CoolException("barcode=" + barcode + ": 该托盘出库中未完成，不可申请入库");
        }

        InTaskMsgDto locNo;
        try {
            locNo = getLocNo(param);
        } catch (Exception e) {
            throw new CoolException("获取空板入库库位失败：" + e.getMessage());
        }
        if (locNo == null || StringUtils.isBlank(locNo.getLocNo())) {
            throw new CoolException("未找到可用的空库位，请检查库区与设备站点配置（空板入库需配置 type=10 的站点）");
        }
        String ruleCode = generateTaskCode();
        String targetSite = StringUtils.isNotBlank(deviceSite.getDeviceSite()) ? deviceSite.getDeviceSite() : staNo;
        Task task = createTask(ruleCode, locNo.getLocNo(), barcode, targetSite, staNo, param.getUser(), TaskType.TASK_TYPE_EMPITY_IN.type);
        updateLocStatus(task.getTargLoc(), barcode);
        locNo.setWorkNo(ruleCode);
        locNo.setTaskId(task.getId());
        log.info("[空板入库] 已创建任务: {}, 库位: {}, 料箱: {}", ruleCode, locNo.getLocNo(), barcode);
        return locNo;
    }

    /**
@@ -1340,9 +1556,19 @@
     */
    @Override
    @Transactional(rollbackFor = Exception.class)
    public R allocateLocation(String barcode, String staNo, Integer type) {
    public R allocateLocation(String barcode, String staNo, Integer type, Boolean full) {
        log.info("========== 开始申请入库任务，分配库位 ==========");
        log.info("料箱码：{}，入库站点：{}，入库类型：{}", barcode, staNo, type);
        log.info("料箱码：{}，入库站点：{}，入库类型：{}，空板：{}", barcode, staNo, type, full);

        // full=true 时走空板入库（无需组托）；否则走普通入库（需组托或自动组托）
        if (Boolean.TRUE.equals(full)) {
            InTaskMsgDto msgDto = createInTaskForEmptyPallet(barcode, staNo, type);
            JSONObject result = new JSONObject();
            result.put("locNo", msgDto.getLocNo());
            result.put("batchNo", msgDto.getWorkNo());
            result.put("taskNo", msgDto.getWorkNo());
            return R.ok(result);
        }

        // 构建 TaskInParam 参数，与 /wcs/create/in/task 接口参数一致
        TaskInParam param = new TaskInParam();