拣料出库任务优化

skyouc

2 天以前 0cf1c13ac668cdb689b073c3961592d8ab41316c

 rsf-server/src/main/java/com/vincent/rsf/server/api/service/impl/WcsServiceImpl.java

@@ -7,17 +7,13 @@
import com.vincent.rsf.server.api.entity.dto.InTaskMsgDto;
import com.vincent.rsf.server.api.entity.dto.LocTypeDto;
import com.vincent.rsf.server.api.controller.params.TaskInParam;
import com.vincent.rsf.server.api.entity.enums.OrderType;
import com.vincent.rsf.server.api.entity.enums.TaskStsType;
import com.vincent.rsf.server.api.entity.enums.TaskType;
import com.vincent.rsf.server.manager.enums.*;
import com.vincent.rsf.server.api.service.WcsService;
import com.vincent.rsf.server.api.utils.LocUtils;
import com.vincent.rsf.server.api.utils.SlaveProperties;
import com.vincent.rsf.server.manager.entity.*;
import com.vincent.rsf.server.manager.enums.PakinIOStatus;
import com.vincent.rsf.server.manager.service.*;
import com.vincent.rsf.server.manager.service.impl.LocServiceImpl;
import com.vincent.rsf.server.manager.utils.LocManageUtil;
import com.vincent.rsf.server.system.constant.SerialRuleCode;
import com.vincent.rsf.server.system.enums.LocStsType;
import com.vincent.rsf.server.system.utils.SerialRuleUtils;
@@ -27,7 +23,6 @@
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;

import java.util.ArrayList;
import java.util.List;
import java.util.Objects;
import java.util.stream.Collectors;
@@ -54,10 +49,41 @@
    private TaskItemService taskItemService;
    @Autowired
    private WaitPakinItemService waitPakinItemService;
    @Autowired
    private BasStationService basStationService;


    @Override
    @Transactional(rollbackFor = Exception.class)
    public InTaskMsgDto createInTask(TaskInParam param, Long loginUserId) {
    public void agvTaskPickUpComplete(TaskInParam param) {
        Task task = taskService.getOne(new LambdaQueryWrapper<Task>()
                .eq(Task::getBarcode, param.getBarcode())
        );
        if (null == task) {
            throw new CoolException("未找到任务信息");
        }
//        if (!task.getTaskStatus().equals(TaskStsType.WCS_CONVEYOR_START.id)){
//            throw new CoolException("任务状态有误");
//        }
        BasStation basStation = basStationService.getOne(new LambdaQueryWrapper<BasStation>()
                .eq(BasStation::getStationName, param.getSourceStaNo())
        );
        if (null == basStation) {
            throw new CoolException("未找到站点信息");
        }
        task.setTaskStatus(TaskStsType.WCS_EXECUTE_OUT_TOTE_LOAD.id);
        taskService.updateById(task);

        basStation.setUseStatus(StaUseStatusType.TYPE_O.type);
        basStation.setBarcode(null);
        basStationService.updateById(basStation);


    }

    @Override
    @Transactional(rollbackFor = Exception.class)
    public InTaskMsgDto createInTask(TaskInParam param) {
        // 获取库位号
        InTaskMsgDto locNo = getLocNo(param);

@@ -72,7 +98,7 @@

        // 创建并保存任务
        Task task = createTask(ruleCode, locNo.getLocNo(), waitPakin.getBarcode(),
                deviceSite.getDeviceSite(), param.getSourceStaNo().toString(), loginUserId);
                deviceSite.getDeviceSite(), param.getSourceStaNo().toString(), param.getUser());

        // 更新库位状态
        updateLocStatus(task.getTargLoc(), waitPakin.getBarcode());
@@ -81,15 +107,16 @@
        List<WaitPakinItem> waitPakinItems = getWaitPakinItems(waitPakin.getId());

        // 创建并保存任务明细
        saveTaskItems(task.getId(), waitPakinItems, loginUserId);
        saveTaskItems(task.getId(), waitPakinItems, param.getUser());

        // 更新组托状态
        updateWaitPakinStatus(param.getBarcode(), loginUserId);
        updateWaitPakinStatus(param.getBarcode(), param.getUser());

        // 设置工作单号并返回
        locNo.setWorkNo(ruleCode);
        return locNo;
    }


    /**
     * 验证设备站点
@@ -139,6 +166,7 @@
        task.setTaskCode(ruleCode)
                .setTaskStatus(TaskStsType.GENERATE_IN.id.shortValue())
                .setTaskType(TaskType.TASK_TYPE_IN.type.shortValue())
                .setWarehType(WarehType.WAREHOUSE_TYPE_CRN.id)
                .setTargLoc(targetLoc)
                .setBarcode(barcode)
                .setTargSite(targetSite)
@@ -188,7 +216,7 @@
            BeanUtils.copyProperties(item, taskItem);

            return taskItem.setTaskId(taskId)
                    .setOrderType(OrderType.ORDER_RECEIPT.type)
                    .setOrderType(OrderType.ORDER_IN.type)
                    .setSource(item.getId())
                    .setTrackCode(item.getTrackCode())
                    .setCreateBy(loginUserId)
@@ -269,10 +297,11 @@
//            waitPakinItems.forEach(item -> {
//                TaskItem taskItem = new TaskItem();
//                BeanUtils.copyProperties(item, taskItem);
////                AsnOrder order = asnOrderService.getOne(new LambdaQueryWrapper<AsnOrder>().eq(AsnOrder::getId, item.getAsnId()));
////                if (Objects.isNull(order)) {
////                    throw new CoolException("数据错误: 单据不存在！！");
////                }

    /// /                AsnOrder order = asnOrderService.getOne(new LambdaQueryWrapper<AsnOrder>().eq(AsnOrder::getId, item.getAsnId()));
    /// /                if (Objects.isNull(order)) {
    /// /                    throw new CoolException("数据错误: 单据不存在！！");
    /// /                }
//                taskItem.setTaskId(task.getId())
//                        .setOrderType(OrderType.ORDER_RECEIPT.type)
//                        .setSource(item.getId())
@@ -298,24 +327,28 @@
//        locNo.setWorkNo(ruleCode);
//        return locNo;
//    }

    public InTaskMsgDto getLocNo(TaskInParam param) {
        String matnr = null; String batch = null;
        String matnr = null;
        String batch = null;
        List<WaitPakin> waitPakins = waitPakinService.list(new LambdaQueryWrapper<WaitPakin>().eq(WaitPakin::getBarcode, param.getBarcode()));
        if (Cools.isEmpty(waitPakins) && param.getIoType().equals(TaskType.TASK_TYPE_IN.type)) {
            throw new CoolException("未找到组托信息，请组托");
        }else if (!Cools.isEmpty(waitPakins)) {
        } else if (!Cools.isEmpty(waitPakins)) {
            matnr = waitPakins.get(0).getCode();
            batch = waitPakins.get(0).getCode();
        }
        List<DeviceSite> deviceSites = deviceSiteService.list(new LambdaQueryWrapper<DeviceSite>()
                .eq(DeviceSite::getSite, param.getSourceStaNo())
                .eq(DeviceSite::getType,param.getIoType())
                .eq(DeviceSite::getType, param.getIoType())
        );
        if (Cools.isEmpty(deviceSites)) {
            throw new CoolException("未找到站点路径信息");
        }
        WarehouseAreas warehouseArea = warehouseAreasService.getById(param.getArea());
        DeviceBind deviceBind = deviceBindService.getById(LocUtils.getAreaType(param.getSourceStaNo()));
        if (Cools.isEmpty(deviceBind)) {
            throw new CoolException("数据异常，请联系管理员===>库位规则未知");
        }
        WarehouseAreas warehouseArea = warehouseAreasService.getById(deviceBind.getTypeId());
        if (Cools.isEmpty(warehouseArea)) {
            throw new CoolException("未找到所属库区信息");
        }
@@ -323,17 +356,18 @@
        InTaskMsgDto dto = null;
        switch (warehouseArea.getType()) {
            case "CRN": //堆垛机
                dto = getLocNoCrn(param.getArea(), param.getSourceStaNo(), matnr,batch, locTypeDto, 0, param.getIoType());
                dto = getLocNoCrn(deviceBind, warehouseArea.getId(), param.getSourceStaNo(), matnr, batch, locTypeDto, 0, param.getIoType());
                break;
            case "SXC": //四向库
                break;
            case "CTU": //四向库
            case "CTU": //ctu
                dto = getLocNoCtu(deviceBind, warehouseArea.getId(), param.getSourceStaNo(), matnr, batch, locTypeDto, 0, param.getIoType());
                break;
        }
        return dto;
    }

    private InTaskMsgDto getLocNoCrn(Integer area,Integer sourceStaNo, String matnr, String batch,LocTypeDto locTypeDto, int times,Integer ioType){
    private InTaskMsgDto getLocNoCrn(DeviceBind deviceBind, Long area, Integer sourceStaNo, String matnr, String batch, LocTypeDto locTypeDto, int times, Integer ioType) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
@@ -348,10 +382,7 @@
        Loc loc = null;     // 目标库位

        InTaskMsgDto inTaskMsgDto = new InTaskMsgDto();
        DeviceBind deviceBind = deviceBindService.getById(LocUtils.getAreaType(sourceStaNo));
        if (Cools.isEmpty(deviceBind)) {
            throw new CoolException("数据异常，请联系管理员===>库位规则未知");
        }

        int sRow = deviceBind.getStartRow();
        int eRow = deviceBind.getEndRow();
        int deviceQty = deviceBind.getDeviceQty();
@@ -373,7 +404,7 @@
            throw new CoolException("无可用堆垛机");
        }
        //入库靠近摆放
        if (ioType== 1 && deviceBind.getBeSimilar().equals("1") && !Cools.isEmpty(matnr)) {
        if (ioType == 1 && deviceBind.getBeSimilar().equals("1") && !Cools.isEmpty(matnr)) {
            if (nearRow != curRow) {
                List<LocItem> locItems = locItemService.list(new LambdaQueryWrapper<LocItem>().eq(LocItem::getMatnrCode, matnr));
                for (LocItem locItem : locItems) {
@@ -383,12 +414,12 @@
                    }
                    String shallowLocNo = LocUtils.getShallowLoc(slaveProperties, loc1.getCode());
                    // 检测目标库位是否为空库位
                    Loc shallowLoc = locService.getOne(new LambdaQueryWrapper<Loc>().eq(Loc::getCode,shallowLocNo));
                    if (shallowLoc != null && shallowLoc.getUseStatus().equals("O")) {
                    Loc shallowLoc = locService.getOne(new LambdaQueryWrapper<Loc>().eq(Loc::getCode, shallowLocNo));
                    if (shallowLoc != null && shallowLoc.getUseStatus().equals(LocStsType.LOC_STS_TYPE_O.type)) {
                        if (LocUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
                                loc = shallowLoc;
                                deviceNo = shallowLoc.getDeviceNo();
                                break;
                            loc = shallowLoc;
                            deviceNo = shallowLoc.getDeviceNo();
                            break;

                        }
                    }
@@ -426,9 +457,9 @@
                .eq(DeviceSite::getSite, sourceStaNo)
                .eq(DeviceSite::getDeviceCode, deviceNo)
        );
        if (Cools.isEmpty(deviceSite)){
        if (Cools.isEmpty(deviceSite)) {
            deviceNo = 0;
        }else {
        } else {
            inTaskMsgDto.setStaNo(Integer.parseInt(deviceSite.getDeviceSite()));
        }

@@ -443,9 +474,9 @@
            List<Loc> locMasts = null;
            locMasts = locService.list(new LambdaQueryWrapper<Loc>()
                    .eq(Loc::getRow, nearRow)
                    .eq(Loc::getUseStatus, "O")
                    .eq(Loc::getUseStatus, LocStsType.LOC_STS_TYPE_O.type)
                    .eq(Loc::getType, locTypeDto.getLocType1())
                    .eq(Loc::getAreaId,area)
                    .eq(Loc::getAreaId, area)
                    .orderByAsc(Loc::getLev)
                    .orderByAsc(Loc::getCol)
            );
@@ -454,12 +485,12 @@
                    continue;
                }
                String shallowLoc = LocUtils.getDeepLoc(slaveProperties, locMast1.getCode());
                if ((ioType== 1 && deviceBind.getBeSimilar().equals("1"))) {
                if ((ioType == 1 && deviceBind.getBeSimilar().equals("1"))) {
                    //相似物料打开，判断深库位有没有货，没货就放深库位，有货就不操作
                    Loc locMast2 = locService.getOne(new LambdaQueryWrapper<Loc>()
                            .eq(Loc::getRow, shallowLoc)
                            .eq(Loc::getUseStatus, "O")
                            .eq(Loc::getAreaId,area)
                            .eq(Loc::getUseStatus, LocStsType.LOC_STS_TYPE_O.type)
                            .eq(Loc::getAreaId, area)
                    );
                    if (!Cools.isEmpty(locMast2)) {
                        loc = locMast2;
@@ -469,17 +500,17 @@
                    //相似物料关闭，判断深库位有没有货，有货就放浅库位，无货就不操作
                    Loc locMast2 = locService.getOne(new LambdaQueryWrapper<Loc>()
                            .eq(Loc::getCode, shallowLoc)
                            .in(Loc::getUseStatus, "D","F")
                            .eq(Loc::getAreaId,area)
                            .in(Loc::getUseStatus, LocStsType.LOC_STS_TYPE_D.type, LocStsType.LOC_STS_TYPE_F.type)
                            .eq(Loc::getAreaId, area)
                    );
                    if (!Cools.isEmpty(locMast2)) {
                        loc = locMast1;
                        break;
                    }else{
                    } else {
                        locMast2 = locService.getOne(new LambdaQueryWrapper<Loc>()
                                .eq(Loc::getCode, shallowLoc)
                                .eq(Loc::getUseStatus, "O")
                                .eq(Loc::getAreaId,area)
                                .eq(Loc::getUseStatus, LocStsType.LOC_STS_TYPE_O.type)
                                .eq(Loc::getAreaId, area)
                        );
                        if (!Cools.isEmpty(locMast2)) {
                            loc = locMast2;
@@ -497,8 +528,8 @@
                        String shallowLoc = LocUtils.getDeepLoc(slaveProperties, locMast1.getCode());
                        Loc locMast2 = locService.getOne(new LambdaQueryWrapper<Loc>()
                                .eq(Loc::getCode, shallowLoc)
                                .eq(Loc::getUseStatus, "O")
                                .eq(Loc::getAreaId,area)
                                .eq(Loc::getUseStatus, LocStsType.LOC_STS_TYPE_O.type)
                                .eq(Loc::getAreaId, area)
                        );
                        if (!Cools.isEmpty(locMast2)) {
                            loc = locMast2;
@@ -506,8 +537,8 @@
                        } else {
                            locMast2 = locService.getOne(new LambdaQueryWrapper<Loc>()
                                    .eq(Loc::getCode, shallowLoc)
                                    .in(Loc::getUseStatus, "D","F")
                                    .eq(Loc::getAreaId,area)
                                    .in(Loc::getUseStatus, LocStsType.LOC_STS_TYPE_D.type, LocStsType.LOC_STS_TYPE_D.type)
                                    .eq(Loc::getAreaId, area)
                            );
                            if (!Cools.isEmpty(locMast2)) {
                                loc = locMast1;
@@ -525,27 +556,27 @@
        }
        //查询当前库位类型空库位 小于5个则locmast = null
        List<Loc> locTypeLocMasts = locService.list(new LambdaQueryWrapper<Loc>()
                .eq(Loc::getUseStatus, "O")
                .eq(Loc::getUseStatus, LocStsType.LOC_STS_TYPE_O.type)
                .eq(Loc::getDeviceNo, deviceNo)
                .eq(Loc::getType, locTypeDto.getLocType1())
                .eq(Loc::getAreaId,area)
                .eq(Loc::getAreaId, area)
        );
        if (null !=locTypeLocMasts && locTypeLocMasts.size()<=5){
        if (null != locTypeLocMasts && locTypeLocMasts.size() <= 5) {
            loc = null;
        }
        // 递归查询
        if (Cools.isEmpty(loc) || !loc.getUseStatus().equals("O")) {
        if (Cools.isEmpty(loc) || !loc.getUseStatus().equals(LocStsType.LOC_STS_TYPE_O.type)) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < rowCount * 2) {
                times = times + 1;
                return getLocNoCrn(area,sourceStaNo,matnr,batch,locTypeDto,times, ioType);
                return getLocNoCrn(deviceBind, area, sourceStaNo, matnr, batch, locTypeDto, times, ioType);

            }
            // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
            if (locTypeDto.getLocType1() < 3) {
                int i = locTypeDto.getLocType1() + 1;
                locTypeDto.setLocType1(i);
                return getLocNoCrn(area,sourceStaNo,matnr,batch,locTypeDto,0, ioType);
                return getLocNoCrn(deviceBind, area, sourceStaNo, matnr, batch, locTypeDto, 0, ioType);
            }
            throw new CoolException("没有空库位");
        }
@@ -558,4 +589,68 @@
        inTaskMsgDto.setLocNo(locNo);
        return inTaskMsgDto;
    }

    private InTaskMsgDto getLocNoCtu(DeviceBind deviceBind, Long area, Integer sourceStaNo, String matnr, String batch, LocTypeDto locTypeDto, int times, Integer ioType) {
        if (Cools.isEmpty(matnr)) {  //物料号
            matnr = "";
        }
        if (Cools.isEmpty(batch)) {  //批次
            batch = "";
        }
        int deviceNo = 0;
        Loc loc = new Loc();
        InTaskMsgDto inTaskMsgDto = new InTaskMsgDto();
        List<Loc> loc1 = locService.list(new LambdaQueryWrapper<Loc>()
                .eq(Loc::getAreaId, area)
                .eq(Loc::getUseStatus, LocStsType.LOC_STS_TYPE_O.type)
                .eq(Loc::getType, locTypeDto.getLocType1())
                .orderByAsc(Loc::getLev)
                .orderByAsc(Loc::getCol)
                .orderByAsc(Loc::getRow)
        );
        for (Loc loc2 : loc1) {
            if (!LocUtils.locMoveCheckLocTypeComplete(loc2, locTypeDto)) {
                continue;
            }
            loc = loc2;
            break;
        }
        //查找路径
        DeviceSite deviceSite = deviceSiteService.getOne(new LambdaQueryWrapper<DeviceSite>()
                .eq(DeviceSite::getType, ioType)
                .eq(DeviceSite::getSite, sourceStaNo)
                .eq(DeviceSite::getDeviceCode, loc.getDeviceNo())
        );
        if (Cools.isEmpty(deviceSite)) {
            deviceNo = 0;
            loc = null;
        } else {
            inTaskMsgDto.setStaNo(Integer.parseInt(deviceSite.getDeviceSite()));
        }
        // 递归查询
        if (Cools.isEmpty(loc) || !loc.getUseStatus().equals(LocStsType.LOC_STS_TYPE_O.type)) {
            // 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
            if (times < 5) {
                times = times + 1;
                return getLocNoCtu(deviceBind, area, sourceStaNo, matnr, batch, locTypeDto, times, ioType);

            }
            // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
            if (locTypeDto.getLocType1() < 3) {
                int i = locTypeDto.getLocType1() + 1;
                locTypeDto.setLocType1(i);
                return getLocNoCtu(deviceBind, area, sourceStaNo, matnr, batch, locTypeDto, 0, ioType);
            }
            throw new CoolException("没有空库位");
        }

        String locNo = loc.getCode();

        // 返回dto
        inTaskMsgDto.setDeviceNo(deviceNo);
        inTaskMsgDto.setSourceStaNo(sourceStaNo);
//        inTaskMsgDto.setStaNo();
        inTaskMsgDto.setLocNo(locNo);
        return inTaskMsgDto;
    }
}