| | |
| | | package com.zy.acs.conveyor.core.thread; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.github.xingshuangs.iot.protocol.s7.enums.EPlcType; |
| | | import com.github.xingshuangs.iot.protocol.s7.service.S7PLC; |
| | | import com.zy.acs.common.utils.ByteUtils; |
| | | import com.zy.acs.common.utils.News; |
| | | import com.zy.acs.conveyor.core.DevpThread; |
| | | import com.zy.acs.conveyor.core.cache.MessageQueue; |
| | | import com.zy.acs.conveyor.core.cache.OutputQueue; |
| | | import com.zy.acs.conveyor.core.cache.SlaveConnection; |
| | | import com.zy.acs.conveyor.core.constant.DeviceField; |
| | | import com.zy.acs.conveyor.core.constant.PlcConstant; |
| | | import com.zy.acs.conveyor.core.constant.StationStatusField; |
| | | import com.zy.acs.conveyor.core.constant.TaskField; |
| | | import com.zy.acs.conveyor.core.enums.SlaveType; |
| | | import com.zy.acs.conveyor.core.enums.TaskType; |
| | | import com.zy.acs.conveyor.core.model.Task; |
| | | import com.zy.acs.conveyor.core.model.protocol.StaProtocol; |
| | | import com.zy.acs.conveyor.core.properties.DevpSlave; |
| | | import com.zy.acs.conveyor.entity.Devp; |
| | | import com.zy.acs.conveyor.service.DevpService; |
| | | import com.zy.acs.conveyor.utils.SpringContextUtil; |
| | | import com.zy.acs.framework.common.Cools; |
| | | import com.zy.acs.framework.common.DateUtils; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | | * 输送线线程 |
| | | * Created by vincent on 2020/8/4 |
| | | */ |
| | | @Data |
| | | @Slf4j |
| | | public class S7DevpThread implements Runnable, DevpThread { |
| | | |
| | | private DevpSlave slave; |
| | | |
| | | private S7PLC s7PLC; |
| | | |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | |
| | | |
| | | @Override |
| | | @SuppressWarnings("InfiniteLoopStatement") |
| | | public void run() { |
| | | connect(); |
| | | while (true) { |
| | | try { |
| | | TaskType step = TaskType.READ; |
| | | Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); |
| | | if (task != null) { |
| | | step = task.getStep(); |
| | | } |
| | | switch (step) { |
| | | // 读数据 |
| | | case READ: |
| | | read(); |
| | | break; |
| | | // 写数据 ID+目标站 |
| | | case WRITE: |
| | | write((StaProtocol) task.getData()); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | Thread.sleep(100); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | @Override |
| | | public boolean connect() { |
| | | s7PLC = new S7PLC(EPlcType.S1200, slave.getIp()); |
| | | s7PLC.connect(); |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 读取状态 ====> 整块plc |
| | | */ |
| | | private void read() throws InterruptedException { |
| | | List<Integer> staNos = slave.getStaNos(); |
| | | int staNoSize = staNos.size(); |
| | | byte[] stationStatus = s7PLC.readByte(StationStatusField.TASK_NUMBER.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + StationStatusField.TASK_NUMBER.getOffset(), StationStatusField.TASK_NUMBER.getOffset() + staNoSize * PlcConstant.STATION_STATUS_LENGTH); |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | // 站点编号 |
| | | Integer siteId = staNos.get(i); |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo((int) ByteUtils.getLong(stationStatus, StationStatusField.TASK_NUMBER.getOffset() + i * PlcConstant.STATION_STATUS_LENGTH)); |
| | | staProtocol.setStaNo((int) ByteUtils.getShort(stationStatus, StationStatusField.FINAL_TARGET.getOffset() + i * PlcConstant.STATION_STATUS_LENGTH)); |
| | | boolean[] status = ByteUtils.getBooleans(stationStatus, StationStatusField.STATUS_WORD.getOffset() + i * PlcConstant.STATION_STATUS_LENGTH, StationStatusField.STATUS_WORD.getByteLength()); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | |
| | | byte[] deviceField = s7PLC.readByte(DeviceField.BARCODE.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + DeviceField.BARCODE.getOffset(), DeviceField.BARCODE.getOffset() + DeviceField.BARCODE.getByteLength() * slave.getBarcodeSize()); |
| | | for (int i = 0; i < slave.getBarcodeSize(); i++) { |
| | | String barcode = ByteUtils.getString(deviceField, i * DeviceField.BARCODE.getByteLength(), DeviceField.BARCODE.getByteLength()); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i); |
| | | if (Cools.isEmpty(barcode)) { |
| | | barcodeThread.clearBarcode(); |
| | | } else { |
| | | if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | log.info("料箱码:{}", barcode); |
| | | } |
| | | } |
| | | } |
| | | |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | // 根据实时信息更新数据库 |
| | | try { |
| | | List<Devp> devps = new ArrayList<>(); |
| | | for (Integer siteId : staNos) { |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | devps.add(staProtocol.toSqlModel()); |
| | | } |
| | | DevpService devpService = SpringContextUtil.getBean(DevpService.class); |
| | | if (null != devpService) { |
| | | devpService.updateBatchByDevpNo(devps); |
| | | } else { |
| | | throw new Exception("更新数据库数据失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | News.error("SiemensDevp" + " - 3" + " - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 写入 ID+目标站 =====> 单站点写入 |
| | | */ |
| | | private void write(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | List<Integer> staNos = slave.getStaNos(); |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | |
| | | s7PLC.writeInt32(TaskField.TASK_NUMBER.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + (TaskField.DEST_STATION.getOffset() + index * PlcConstant.TASK_LENGTH), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(100); |
| | | s7PLC.writeInt16(TaskField.DEST_STATION.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + (index * PlcConstant.TASK_LENGTH + TaskField.DEST_STATION.getOffset() + TaskField.DEST_STATION.getAddressPattern()), staProtocol.getStaNo().shortValue()); // 目标站 |
| | | |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } |
| | | |
| | | |
| | | @Override |
| | | public void close() { |
| | | s7PLC.close(); |
| | | } |
| | | |
| | | |
| | | } |
| | | //package com.zy.acs.conveyor.core.thread; |
| | | // |
| | | //import com.alibaba.fastjson.JSON; |
| | | //import com.github.xingshuangs.iot.protocol.s7.enums.EPlcType; |
| | | //import com.github.xingshuangs.iot.protocol.s7.service.S7PLC; |
| | | //import com.zy.acs.common.utils.ByteUtils; |
| | | //import com.zy.acs.common.utils.News; |
| | | //import com.zy.acs.conveyor.core.DevpThread; |
| | | //import com.zy.acs.conveyor.core.cache.SlaveConnection; |
| | | //import com.zy.acs.conveyor.core.constant.DeviceField; |
| | | //import com.zy.acs.conveyor.core.constant.PlcConstant; |
| | | //import com.zy.acs.conveyor.core.constant.StationStatusField; |
| | | //import com.zy.acs.conveyor.core.constant.TaskField; |
| | | //import com.zy.acs.conveyor.core.enums.SlaveType; |
| | | //import com.zy.acs.conveyor.core.model.StaProtocol; |
| | | //import com.zy.acs.conveyor.core.properties.DevpSlave; |
| | | //import com.zy.acs.conveyor.entity.Devp; |
| | | //import com.zy.acs.conveyor.service.DevpService; |
| | | //import com.zy.acs.conveyor.utils.SpringContextUtil; |
| | | //import com.zy.acs.framework.common.Cools; |
| | | //import com.zy.acs.framework.common.DateUtils; |
| | | //import lombok.Data; |
| | | //import lombok.extern.slf4j.Slf4j; |
| | | // |
| | | //import java.text.MessageFormat; |
| | | //import java.util.ArrayList; |
| | | //import java.util.Date; |
| | | //import java.util.List; |
| | | //import java.util.Map; |
| | | //import java.util.concurrent.ConcurrentHashMap; |
| | | // |
| | | /// ** |
| | | // * 输送线线程 |
| | | // * Created by vincent on 2020/8/4 |
| | | // */ |
| | | //@Data |
| | | //@Slf4j |
| | | //public class S7DevpThread implements Runnable, DevpThread { |
| | | // |
| | | // private DevpSlave slave; |
| | | // |
| | | // private S7PLC s7PLC; |
| | | // |
| | | // private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | // |
| | | // |
| | | // @Override |
| | | // @SuppressWarnings("InfiniteLoopStatement") |
| | | // public void run() { |
| | | // connect(); |
| | | // while (true) { |
| | | // try { |
| | | // TaskType step = TaskType.READ; |
| | | // Task task = MessageQueue.poll(SlaveType.Devp, slave.getId()); |
| | | // if (task != null) { |
| | | // step = task.getStep(); |
| | | // } |
| | | // switch (step) { |
| | | // // 读数据 |
| | | // case READ: |
| | | // read(); |
| | | // break; |
| | | // // 写数据 ID+目标站 |
| | | // case WRITE: |
| | | // write((StaProtocol) task.getData()); |
| | | // break; |
| | | // default: |
| | | // break; |
| | | // } |
| | | // Thread.sleep(100); |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // |
| | | // } |
| | | // } |
| | | // |
| | | // |
| | | // @Override |
| | | // public boolean connect() { |
| | | // s7PLC = new S7PLC(EPlcType.S1200, slave.getIp()); |
| | | // s7PLC.connect(); |
| | | // return true; |
| | | // } |
| | | // |
| | | // /** |
| | | // * 读取状态 ====> 整块plc |
| | | // */ |
| | | // private void read() throws InterruptedException { |
| | | // List<Integer> staNos = slave.getStaNos(); |
| | | // int staNoSize = staNos.size(); |
| | | // byte[] stationStatus = s7PLC.readByte(StationStatusField.TASK_NUMBER.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + StationStatusField.TASK_NUMBER.getOffset(), StationStatusField.TASK_NUMBER.getOffset() + staNoSize * StationStatusField.ALL.getByteLength()); |
| | | // for (int i = 0; i < staNoSize; i++) { |
| | | // // 站点编号 |
| | | // Integer siteId = staNos.get(i); |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setWorkNo((int) ByteUtils.getLong(stationStatus, StationStatusField.TASK_NUMBER.getOffset() + i * StationStatusField.ALL.getByteLength())); |
| | | // staProtocol.setStaNo((int) ByteUtils.getShort(stationStatus, StationStatusField.FINAL_TARGET.getOffset() + i * StationStatusField.ALL.getByteLength())); |
| | | // boolean[] status = ByteUtils.getBooleans(stationStatus, StationStatusField.STATUS_WORD.getOffset() + i * StationStatusField.ALL.getByteLength(), StationStatusField.STATUS_WORD.getByteLength()); |
| | | // staProtocol.setAutoing(status[0]); // 自动 |
| | | // staProtocol.setLoading(status[1]); // 有物 |
| | | // staProtocol.setInEnable(status[2]); // 可入 |
| | | // staProtocol.setOutEnable(status[3]);// 可出 |
| | | // staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | // staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | // staProtocol.setHigh(status[6]); // 高库位 |
| | | // staProtocol.setLow(status[7]); // 低库位 |
| | | // if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | // staProtocol.setPakMk(true); |
| | | // } |
| | | // } |
| | | // List<Integer> barcodeNumber = slave.getBarcodeArr(); |
| | | // byte[] deviceField = s7PLC.readByte(DeviceField.BARCODE.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + DeviceField.BARCODE.getOffset(), DeviceField.BARCODE.getOffset() + DeviceField.BARCODE.getByteLength() * barcodeNumber.size()); |
| | | // for (int i = 0; i < barcodeNumber.size(); i++) { |
| | | // String barcode = ByteUtils.getString(deviceField, i * DeviceField.BARCODE.getByteLength(), DeviceField.BARCODE.getByteLength()); |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeNumber.get(i)); |
| | | // if (Cools.isEmpty(barcode)) { |
| | | // barcodeThread.clearBarcode(); |
| | | // } else { |
| | | // if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | // barcodeThread.setBarcode(barcode); |
| | | // log.info("料箱码:{}", barcode); |
| | | // } |
| | | // } |
| | | // } |
| | | // |
| | | // |
| | | // // 根据实时信息更新数据库 |
| | | // try { |
| | | // List<Devp> devps = new ArrayList<>(); |
| | | // for (Integer siteId : staNos) { |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // devps.add(staProtocol.toSqlModel()); |
| | | // } |
| | | // DevpService devpService = SpringContextUtil.getBean(DevpService.class); |
| | | // if (null != devpService) { |
| | | // devpService.updateBatchByDevpNo(devps); |
| | | // } else { |
| | | // throw new Exception("更新数据库数据失败"); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // News.error("SiemensDevp" + " - 3" + " - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | // } |
| | | // |
| | | // |
| | | // } |
| | | // |
| | | // /** |
| | | // * 写入 ID+目标站 =====> 单站点写入 |
| | | // */ |
| | | // private void write(StaProtocol staProtocol) throws InterruptedException { |
| | | // if (null == staProtocol) { |
| | | // return; |
| | | // } |
| | | // List<Integer> staNos = slave.getStaNos(); |
| | | // int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | // |
| | | // s7PLC.writeInt32(TaskField.TASK_NUMBER.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + (TaskField.DEST_STATION.getOffset() + index * TaskField.ALL.getByteLength()), staProtocol.getWorkNo()); // 工作号 |
| | | // Thread.sleep(100); |
| | | // s7PLC.writeInt16(TaskField.DEST_STATION.getAddressPattern() + PlcConstant.ADDRESS_CONCATENATION + (index * TaskField.ALL.getByteLength() + TaskField.DEST_STATION.getOffset() + TaskField.DEST_STATION.getAddressPattern()), staProtocol.getStaNo().shortValue()); // 目标站 |
| | | // |
| | | // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | // News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | // } |
| | | // |
| | | // |
| | | // @Override |
| | | // public void close() { |
| | | // s7PLC.close(); |
| | | // } |
| | | // |
| | | // |
| | | //} |