package com.zy.core.thread;
|
|
import HslCommunication.Core.Types.OperateResult;
|
import HslCommunication.Core.Types.OperateResultExOne;
|
import HslCommunication.Profinet.Siemens.SiemensPLCS;
|
import HslCommunication.Profinet.Siemens.SiemensS7Net;
|
import com.alibaba.fastjson.JSON;
|
import com.core.common.DateUtils;
|
import com.core.common.SpringUtils;
|
import com.core.exception.CoolException;
|
import com.zy.asrs.entity.BasJar;
|
import com.zy.asrs.entity.BasSteOpt;
|
import com.zy.asrs.service.BasJarService;
|
import com.zy.asrs.service.BasSteOptService;
|
import com.zy.core.News;
|
import com.zy.core.ThreadHandler;
|
import com.zy.core.cache.MessageQueue;
|
import com.zy.core.cache.OutputQueue;
|
import com.zy.core.enums.JarStatusType;
|
import com.zy.core.enums.SlaveType;
|
import com.zy.core.model.JarSlave;
|
import com.zy.core.model.Task;
|
import com.zy.core.model.command.CrnCommand;
|
import com.zy.core.model.command.JarCommand;
|
import com.zy.core.model.protocol.JarProtocol;
|
import lombok.Data;
|
import lombok.extern.slf4j.Slf4j;
|
|
import java.text.MessageFormat;
|
import java.util.Date;
|
|
/**
|
* shuttle 硫化罐线程
|
* Created by vincent on 2024/3/01
|
*/
|
@Data
|
@Slf4j
|
public class JarThread implements Runnable, ThreadHandler {
|
|
private SiemensS7Net siemensS7Net;
|
private JarSlave slave;
|
private JarProtocol jarProtocol;
|
private short heartBeatVal = 1;
|
|
public JarThread(JarSlave slave) {
|
this.slave = slave;
|
}
|
|
@Override
|
@SuppressWarnings("InfiniteLoopStatement")
|
public void run() {
|
this.connect();
|
while (true) {
|
try {
|
int step = 1;
|
Task task = MessageQueue.poll(SlaveType.Jar, slave.getId());
|
if (task != null) {
|
step = task.getStep();
|
}
|
switch (step) {
|
// 读数据
|
case 1:
|
readStatus();
|
break;
|
// 写数据 ID+目标站
|
case 2:
|
write(null);
|
break;
|
default:
|
break;
|
}
|
// 心跳
|
// heartbeat();
|
Thread.sleep(500);
|
} catch (Exception e) {
|
e.printStackTrace();
|
}
|
|
}
|
}
|
|
/**
|
* 初始化堆垛机状态
|
*/
|
private void initSte() {
|
if (null == jarProtocol) {
|
jarProtocol = new JarProtocol();
|
}
|
jarProtocol.setJarNo(slave.getId());
|
jarProtocol.setMode( 0);
|
jarProtocol.setStatus(JarStatusType.OFF_LINE);
|
jarProtocol.setJarErr(0);
|
}
|
|
@Override
|
public boolean connect() {
|
boolean result = false;
|
// 不能有 槽号 和 机架号
|
siemensS7Net = new SiemensS7Net(SiemensPLCS.S200Smart, slave.getIp());
|
// siemensS7Net.setRack(slave.getRack().byteValue());
|
// siemensS7Net.setSlot(slave.getSlot().byteValue());
|
OperateResult connect = siemensS7Net.ConnectServer();
|
if(connect.IsSuccess){
|
result = true;
|
OutputQueue.STE.offer(MessageFormat.format( "【{0}】硫化罐plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
|
News.info("硫化罐plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
} else {
|
OutputQueue.STE.offer(MessageFormat.format("【{0}】硫化罐plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
|
News.error("硫化罐plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
initSte();
|
}
|
// melsecMcNet.ConnectClose();
|
return result;
|
}
|
|
/**
|
* 读取状态
|
*/
|
private void readStatus(){
|
try {
|
OperateResultExOne<byte[]> result = siemensS7Net.Read("V300", (short) 26);
|
if (result.IsSuccess) {
|
if (null == jarProtocol) {
|
jarProtocol = new JarProtocol();
|
jarProtocol.setJarNo(slave.getId());
|
}
|
if (slave.getId() == 1 || slave.getId() == 3){
|
jarProtocol.setRightDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 0) != 0);//左门状态 //出料门
|
jarProtocol.setLeftDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) != 0);//右门状态 //进料门
|
jarProtocol.setRightInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 4) != 0);//左门可开 //出料门
|
jarProtocol.setRightOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 6) != 0);//左门可关 //出料门
|
jarProtocol.setLeftInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 8) != 0);//右门可开 //进料门
|
jarProtocol.setLeftOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 10) != 0);//右门可关 //进料门
|
jarProtocol.setRightDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 18));//open the left door //出料门
|
jarProtocol.setRightDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 20));//close the left door //出料门
|
jarProtocol.setLeftDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 22));//open the right door //进料门
|
jarProtocol.setLeftDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 24));//close the right door //进料门
|
} else {
|
jarProtocol.setLeftDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 0) != 0);//左门状态 //进料门
|
jarProtocol.setRightDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) != 0);//右门状态 //出料门
|
jarProtocol.setLeftInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 4) != 0);//左门可开 //进料门
|
jarProtocol.setLeftOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 6) != 0);//左门可关 //进料门
|
jarProtocol.setRightInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 8) != 0);//右门可开 //出料门
|
jarProtocol.setRightOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 10) != 0);//右门可关 //出料门
|
jarProtocol.setLeftDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 18));//open the left door //进料门
|
jarProtocol.setLeftDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 20));//close the left door //进料门
|
jarProtocol.setRightDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 22));//open the right door //出料门
|
jarProtocol.setRightDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 24));//close the right door //出料门
|
}
|
jarProtocol.setMode((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 12));//模式
|
jarProtocol.setJarErr((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 14));//异常码
|
jarProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 16));//状态
|
|
jarProtocol.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, 12) == 2);//自动
|
// 根据实时信息更新数据库
|
BasJarService service = SpringUtils.getBean(BasJarService.class);
|
if (null != service) {
|
// 同步pakMk
|
BasJar basJar = service.selectById(slave.getId());
|
basJar.setJarNo(slave.getId());
|
if (!service.updateById(jarProtocol.toSqlModel(basJar))){
|
News.error("硫化罐plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
}
|
|
}
|
} else {
|
OutputQueue.STE.offer(MessageFormat.format("【{0}】{1}硫化罐plc状态信息失败", DateUtils.convert(new Date()), slave.getId()));
|
throw new CoolException(MessageFormat.format( "硫化罐plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort()));
|
}
|
} catch (Exception e) {
|
// e.printStackTrace();
|
log.error(e.getMessage());
|
OutputQueue.STE.offer(MessageFormat.format("【{0}】读取硫化罐plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
|
// News.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
initSte();
|
}
|
|
}
|
|
/**
|
* 写入数据
|
*/
|
private synchronized boolean write(JarCommand command){
|
if (null == command) {
|
News.error("穿梭车写入命令为空");
|
return false;
|
}
|
|
command.setJarNo(slave.getId());
|
OperateResult result1 = null;
|
String resultV1 = "";
|
short resultS1 = 0;
|
OperateResult result2 = null;
|
String resultV2 = null;
|
short resultS2 = 0;
|
|
switch (command.getTaskMode()){
|
case 1:
|
case 2:
|
case 3:
|
case 4:
|
return false;
|
case 5://开门
|
resultV1 = "V318";
|
resultV2 = "V320";
|
resultS1 = (short)1;
|
resultS2 = (short)1;
|
break;
|
case 6://关门
|
resultV1 = "V322";
|
resultV2 = "V324";
|
resultS1 = (short)1;
|
resultS2 = (short)1;
|
break;
|
case 7:
|
case 8:
|
return false;
|
case 9:
|
resultV1 = "V318";
|
resultV2 = "V320";
|
break;
|
case 10:
|
resultV1 = "V322";
|
resultV2 = "V324";
|
break;
|
default:
|
return false;
|
}
|
|
result1 = siemensS7Net.Write(resultV1, resultS1);
|
result2 = siemensS7Net.Write(resultV2, resultS2);
|
//硫化罐任务写入后，回读一次，看是否成功
|
try {
|
Thread.sleep(200);
|
} catch (InterruptedException e) {
|
e.printStackTrace();
|
}
|
int writeCount = 1;
|
do {
|
try{
|
if(!result1.IsSuccess){
|
log.error("写入硫化罐plc数据失败，重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
|
result1 = siemensS7Net.Write(resultV1, resultS1);
|
Thread.sleep(100);
|
writeCount++;
|
continue;
|
}
|
OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read(resultV1, (short) 2);
|
if (resultRead1.IsSuccess) {
|
short transInt16 = siemensS7Net.getByteTransform().TransInt16(resultRead1.Content, 0);
|
if (transInt16 == resultS1 || transInt16 == (short) 2 || transInt16 == (short) 3){
|
break;
|
} else {
|
log.error("写入硫化罐plc数据失败，重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
|
result1 = siemensS7Net.Write(resultV1, resultS1);
|
Thread.sleep(100);
|
writeCount++;
|
continue;
|
}
|
} else {
|
log.error("写入硫化罐plc数据失败，重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
|
result1 = siemensS7Net.Write(resultV1, resultS1);
|
Thread.sleep(100);
|
writeCount++;
|
continue;
|
}
|
}catch (Exception e){
|
log.error("写入硫化罐plc数据后回读出错,异常："+e);
|
}
|
writeCount++;
|
} while (writeCount<6);
|
|
writeCount = 1;
|
do {
|
try{
|
if(!result2.IsSuccess){
|
log.error("写入硫化罐plc数据失败，重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
|
result2 = siemensS7Net.Write(resultV2, resultS2);
|
Thread.sleep(100);
|
writeCount++;
|
continue;
|
}
|
OperateResultExOne<byte[]> resultRead2 = siemensS7Net.Read(resultV2, (short) 2);
|
if (resultRead2.IsSuccess) {
|
short transInt16 = siemensS7Net.getByteTransform().TransInt16(resultRead2.Content, 0);
|
if (transInt16 == resultS1 || transInt16 == (short) 3){
|
break;
|
} else {
|
log.error("写入硫化罐plc数据失败，重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
|
result2 = siemensS7Net.Write(resultV2, resultS2);
|
Thread.sleep(100);
|
writeCount++;
|
continue;
|
}
|
} else {
|
log.error("写入硫化罐plc数据失败，重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount);
|
result2 = siemensS7Net.Write(resultV2, resultS2);
|
Thread.sleep(100);
|
writeCount++;
|
continue;
|
}
|
}catch (Exception e){
|
log.error("写入硫化罐plc数据后回读出错,异常："+e);
|
}
|
writeCount++;
|
} while (writeCount<6);
|
|
try {
|
// 日志记录
|
if (command.getTaskMode() != 0) {
|
BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class);
|
if (null != bean) {
|
BasSteOpt basSteOpt = new BasSteOpt(
|
command.getTaskNo(), // 任务号
|
command.getJarNo(), // 硫化罐
|
new Date(), // 下发时间
|
command.getTaskModeType().desc, // 作业
|
null, // 源排
|
null, // 源列
|
null, // 源层
|
null, // 源站
|
null, // 目标排
|
null, // 目标列
|
null, // 目标层
|
null, // 目标站
|
null, // 响应结果
|
null, // 修改时间
|
null, // 修改人员
|
null // 备注
|
);
|
bean.insert(basSteOpt);
|
}
|
}
|
} catch (Exception ignore) {}
|
|
if (result1 != null && result1.IsSuccess && result2 != null && result2.IsSuccess ) {
|
|
News.info("硫化罐命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command));
|
OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 硫化罐命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command)));
|
try {
|
Thread.sleep(500);
|
} catch (Exception e){ }
|
return true;
|
} else {
|
OutputQueue.STE.offer(MessageFormat.format("【{0}】写入硫化罐plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
|
News.error("写入硫化罐plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
initSte();
|
return false;
|
}
|
}
|
|
@Override
|
public void close() {
|
// siemensS7Net.ConnectClose();
|
}
|
|
/**
|
* 心跳
|
*/
|
private void heartbeat(){
|
if (heartBeatVal == 1) {
|
heartBeatVal = 2;
|
} else {
|
heartBeatVal = 1;
|
}
|
OperateResult write = siemensS7Net.Write("D10", heartBeatVal);
|
if (!write.IsSuccess) {
|
News.error("硫化罐plc编号={} 心跳失败", slave.getId());
|
}
|
}
|
|
}
|
