package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.service.BasDevpService;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaProtocol;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Map;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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private short heartBeatVal = 1;
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public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
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add(1001);add(1002);add(1003);add(1004);add(1005);
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add(1006);add(1007);add(1008);add(1009);add(1010);
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add(1011);add(1012);add(1013);add(1014);add(1015);
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add(1016);add(1017);add(1018);add(1019);add(1020);
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add(1021);add(1022);add(1023);add(1024);add(1025);
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}};
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public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
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add(2001);add(2002);add(2101);add(2102);add(2301);add(2302);
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add(2303);add(2304);add(2305);add(2306);add(2003);add(2004);add(2005);
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add(2006);add(2103);add(2104);add(2105);add(2106);add(2107);
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}};
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public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{
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add(5001);add(5002);
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}};
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public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{
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add(4007);
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}};
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public static final ArrayList<Integer> staNos5 = new ArrayList<Integer>() {{
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add(4016);
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}};
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public static final ArrayList<Integer> staNos6 = new ArrayList<Integer>() {{
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add(2007);add(2008);add(2009);add(2010);add(2011);add(2012);add(2013);
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add(2108);add(2109);add(2110);add(2111);add(2112);add(2113);add(2114);
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add(2401);add(2402);add(2403);
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}};
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public static final ArrayList<Integer> staNos7 = new ArrayList<Integer>() {{
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add(3001);add(3002);add(3003);add(3004);add(3005);add(3006);add(3007);
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add(3008);add(3009);add(3010);add(3011);add(3012);
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}};
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public static final ArrayList<Integer> writeStaNos1 = new ArrayList<Integer>() {{
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add(1001);add(1002);add(1003);add(1004);add(1005);
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add(1006);add(1007);add(1008);add(1009);add(1010);
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add(1011);add(1012);add(1013);add(1014);add(1015);
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add(1016);add(1017);add(1018);add(1019);add(1020);
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add(1021);add(1022);add(1023);add(1024);add(1025);
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}};
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public static final ArrayList<Integer> writeStaNos2 = new ArrayList<Integer>() {{
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add(2001);add(2002);add(2101);add(2102);add(2301);add(2302);
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add(2303);add(2304);add(2305);add(2306);add(2003);add(2004);add(2005);
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add(2006);add(2103);add(2104);add(2105);add(2106);add(2107);
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}};
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public static final ArrayList<Integer> writeStaNos3 = new ArrayList<Integer>() {{
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add(5001);add(5002);
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}};
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public static final ArrayList<Integer> writeStaNos4 = new ArrayList<Integer>() {{
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add(4007);
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}};
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public static final ArrayList<Integer> writeStaNos5 = new ArrayList<Integer>() {{
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add(4016);
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}};
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public static final ArrayList<Integer> writeStaNos6 = new ArrayList<Integer>() {{
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add(2007);add(2008);add(2009);add(2010);add(2011);add(2012);add(2013);
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add(2108);add(2109);add(2110);add(2111);add(2112);add(2113);add(2114);
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add(2401);add(2402);add(2403);
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}};
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public static final ArrayList<Integer> writeStaNos7 = new ArrayList<Integer>() {{
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add(3001);add(3002);add(3003);add(3004);add(3005);add(3006);add(3007);
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add(3008);add(3009);add(3010);add(3011);add(3012);
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}};
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public static final ArrayList<Integer> errorStaNos1 = new ArrayList<Integer>() {{
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add(1002);add(1012);
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}};
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public static final ArrayList<Integer> errorStaNos2 = new ArrayList<Integer>() {{
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add(2107);
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}};
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public static final ArrayList<Integer> errorStaNos4 = new ArrayList<Integer>() {{
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add(3007);add(3012);
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}};
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public static final ArrayList<Integer> errorStaNos7 = new ArrayList<Integer>() {{
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add(3006);add(3007);
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}};
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/**
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* 条码数量
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*/
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private int barcodeSize = 2;
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/**
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* 入出库模式
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* 0：未知
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* 1：入库启动中
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* 2.入库模式
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* 3.出库启动中 （不能生成入库工作档）
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* 4.出库模式
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*/
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public IoModeType ioModeOf1F1 = IoModeType.NONE;
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public IoModeType ioModeOf1F2 = IoModeType.NONE;
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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private ArrayList<Integer> getStaNo() {
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switch (slave.getId()) {
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case 1:
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return staNos1;
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case 2:
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return staNos2;
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case 3:
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return staNos3;
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case 4:
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return staNos4;
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case 5:
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return staNos5;
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case 6:
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return staNos6;
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case 7:
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return staNos7;
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default:
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throw new CoolException("获取站点失败！");
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}
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}
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private ArrayList<Integer> getWriteStaNo() {
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switch (slave.getId()) {
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case 1:
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return writeStaNos1;
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case 2:
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return writeStaNos2;
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case 3:
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return writeStaNos3;
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case 4:
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return writeStaNos4;
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case 5:
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return writeStaNos5;
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case 6:
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return writeStaNos6;
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case 7:
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return writeStaNos7;
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default:
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throw new CoolException("获取站点失败！");
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}
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}
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private ArrayList<Integer> getErrorStaNo() {
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switch (slave.getId()) {
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case 1:
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return errorStaNos1;
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case 2:
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return errorStaNos2;
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case 4:
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return errorStaNos4;
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case 7:
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return errorStaNos7;
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default:
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throw new CoolException("获取站点失败！");
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}
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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switch (slave.getId()){
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case 1:
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case 6:
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case 7:
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read();break;
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case 2:
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read10();break;
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case 3:
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read30();break;
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case 4:
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read33();break;
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case 5:
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read55();break;
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}
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break;
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// 写数据 ID+目标站
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case 2:
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switch (slave.getId()){
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case 1:
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case 3:
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case 6:
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case 7:
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write((StaProtocol)task.getData());break;
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case 2:
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write10((StaProtocol)task.getData());break;
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}
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break;
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// 写数据 ID+目标站 2106特供
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case 3:
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switch (slave.getId()){
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case 2:
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write2106((StaProtocol)task.getData());break;
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}
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break;
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(400);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if(connect.IsSuccess){
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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}
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siemensS7Net.ConnectClose();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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ArrayList<Integer> staNos = getStaNo();
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int staNoSize = staNos.size();
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setSiteId(siteId);
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4 )); // 目标站
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}
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}
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Thread.sleep(200);
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OperateResultExOne<byte[]> result1 = null;
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result1 = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8));
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if (result1.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*8+6, 2);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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staProtocol.setEmptyOutPalletRequire(status[8]); // 空托盘可出需求信号
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staProtocol.setEmptyInPalletRequire(status[9]); // 空托盘可入需求信号
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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// 条码扫描器
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if(slave.getId() == 1) {
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Thread.sleep(200);
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OperateResultExOne<byte[]> result2 = null;
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result2 = siemensS7Net.Read("DB101.208.0", (short) (barcodeSize * 8));
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if (result2.IsSuccess) {
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for (int i = 0; i < barcodeSize; i++) {
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String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
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if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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} else if (slave.getId() == 7) {
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Thread.sleep(200);
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OperateResultExOne<byte[]> result2 = null;
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result2 = siemensS7Net.Read("DB101.104.0", (short) (barcodeSize * 8));
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if (result2.IsSuccess) {
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for (int i = 0; i < barcodeSize; i++) {
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String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 4);
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if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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}
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if (slave.getId() ==1){
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//报警信息
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Thread.sleep(200);
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OperateResultExOne<byte[]> result3 = null;
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result3 = siemensS7Net.Read("DB101.200.0", (short) (getErrorStaNo().size() * 4));
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if (result3.IsSuccess) {
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for (int i = 0; i < getErrorStaNo().size(); i++) {
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Integer siteId = getErrorStaNo().get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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// staProtocol.setLocType1(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 库位高度
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, i*4+2, 1);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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}
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} else if (slave.getId() == 7) {
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//报警信息
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Thread.sleep(200);
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OperateResultExOne<byte[]> result3 = null;
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OperateResultExOne<byte[]> result37new = null;
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result3 = siemensS7Net.Read("DB101.96.0", (short) (getErrorStaNo().size() * 4));
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result37new = siemensS7Net.Read("DB101.120", (short) 8);
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if (result3.IsSuccess) {
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for (int i = 0; i < getErrorStaNo().size(); i++) {
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Integer siteId = getErrorStaNo().get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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// staProtocol.setLocType1(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 库位高度
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, i*4+2, 1);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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}
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if (result37new.IsSuccess) {
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StaProtocol staProtocol11 = station.get(3011);
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StaProtocol staProtocol06 = station.get(3006);
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short a11171 = siemensS7Net.getByteTransform().TransInt16(result37new.Content, 0);
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short a11172 = siemensS7Net.getByteTransform().TransInt16(result37new.Content, 2);
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short a11173 = siemensS7Net.getByteTransform().TransInt16(result37new.Content, 4);
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short a11174 = siemensS7Net.getByteTransform().TransInt16(result37new.Content, 6);
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staProtocol11.setStaNoEnd(a11173);
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staProtocol11.setBan(a11171==1);
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staProtocol06.setStaNoEnd(a11174);
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staProtocol06.setBan(a11172==1);
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}
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}
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if (result.IsSuccess && !Cools.isEmpty(result1) && result1.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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}
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private void read10() throws InterruptedException {
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ArrayList<Integer> staNos = getStaNo();
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int staNoSize = staNos.size();
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 12 + 78));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 12)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*12 + 4 )); // 目标站
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if (staProtocol.getSiteId() == 2106){
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staProtocol.setMatnr(siemensS7Net.getByteTransform().TransString(result.Content, 284,22,"UTF-8")); // 目标站
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}
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// staProtocol.setMatnr(""); // 目标站
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}
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}
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Thread.sleep(200);
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OperateResultExOne<byte[]> result1 = null;
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result1 = siemensS7Net.Read("DB101.10", (short) (getStaNo().size() * 12));
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if (result1.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*12, 2);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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staProtocol.setEmptyOutPalletRequire(status[8]); // 空托盘可出需求信号
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staProtocol.setEmptyInPalletRequire(status[9]); // 空托盘可入需求信号
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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OperateResultExOne<byte[]> readBatch = siemensS7Net.Read("DB101.240", (short) 20);
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if (readBatch.IsSuccess){
|
String batch = siemensS7Net.getByteTransform().TransString(readBatch.Content, 0, 20, "UTF-8");
|
for (int i = 0; i < 1; i++) {
|
StaProtocol staProtocol = station.get(2106);
|
staProtocol.setBatch(batch);
|
}
|
}
|
|
OperateResultExOne<byte[]> readWeight = siemensS7Net.Read("DB101.260", (short) 2);
|
if (readWeight.IsSuccess){
|
Short weight = siemensS7Net.getByteTransform().TransInt16(readWeight.Content,0);
|
for (int i = 0; i < 1; i++) {
|
StaProtocol staProtocol = station.get(2102);
|
staProtocol.setWeight(weight);
|
}
|
}
|
|
|
|
// 条码扫描器
|
if(slave.getId() == 2) {
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> result2 = null;
|
result2 = siemensS7Net.Read("DB101.232.0", (short) (8));
|
if (result2.IsSuccess) {
|
for (int i = 0; i < 1; i++) {
|
String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
|
BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 3);
|
if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
|
barcodeThread.setBarcode(barcode);
|
}
|
}
|
}
|
}
|
|
|
|
if (result.IsSuccess && !Cools.isEmpty(result1) && result1.IsSuccess) {
|
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
|
|
// 根据实时信息更新数据库
|
try {
|
List<BasDevp> basDevps = new ArrayList<>();
|
for (Integer siteId : staNos) {
|
StaProtocol staProtocol = station.get(siteId);
|
basDevps.add(staProtocol.toSqlModel());
|
}
|
|
BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
|
if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
|
throw new Exception("更新数据库数据失败");
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
}
|
|
private void read30() throws InterruptedException {
|
ArrayList<Integer> staNos = getStaNo();
|
int staNoSize = staNos.size();
|
OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8));
|
|
result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size()*4));
|
if (result.IsSuccess) {
|
for (int i = 0; i < staNoSize; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*4, 1);
|
short count = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 2);
|
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setAutoing(status[0]); // 自动
|
staProtocol.setLoading(status[1]); // 有物
|
staProtocol.setInEnable(status[2]); // 可入
|
staProtocol.setOutEnable(status[3]);// 可出
|
staProtocol.setForce(status[4]);
|
staProtocol.setAmount(count);
|
staProtocol.setLow(true);
|
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
|
if (result.IsSuccess) {
|
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
|
|
// 根据实时信息更新数据库
|
try {
|
List<BasDevp> basDevps = new ArrayList<>();
|
for (Integer siteId : staNos) {
|
StaProtocol staProtocol = station.get(siteId);
|
basDevps.add(staProtocol.toSqlModel());
|
}
|
|
BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
|
if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
|
throw new Exception("更新数据库数据失败");
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
}
|
|
private void read33() throws InterruptedException {
|
ArrayList<Integer> staNos = getStaNo();
|
int staNoSize = staNos.size();
|
OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8));
|
|
result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size()*82));
|
if (result.IsSuccess) {
|
for (int i = 0; i < staNoSize; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*4, 1);
|
short tongType = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 2);
|
// String matnr = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 4,20, "UTF-8");
|
|
short amount = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 8);
|
String batch = siemensS7Net.getByteTransform().TransString(result.Content, i * 4+10, 20, "UTF-8");
|
short staEnd = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 30);
|
short ban = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 32);
|
Integer w1 = siemensS7Net.getByteTransform().TransInt32(result.Content, i * 4 + 34);
|
String orderNo = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 38,22, "UTF-8");
|
String matnr = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 60,22, "UTF-8");
|
|
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setSiteId(siteId);
|
staProtocol.setAutoing(status[0]); // 自动
|
staProtocol.setLoading(status[1]); // 有物
|
staProtocol.setInEnable(status[2]); // 可入
|
staProtocol.setEmptyOutPalletRequire(status[3]);
|
staProtocol.setMatnr(matnr);
|
staProtocol.setTongType(tongType);
|
staProtocol.setBatch(batch);
|
staProtocol.setAmount(amount);
|
staProtocol.setAnfme(Double.valueOf(amount));
|
staProtocol.setAnfme2(Double.valueOf(amount));
|
int i1 = w1 / 100;
|
staProtocol.setWeight1((double) i1);
|
// staProtocol.setWeight2(w2);
|
// staProtocol.setWeight3(w3);
|
// staProtocol.setWeight4(w4);
|
staProtocol.setStaNoEnd(staEnd);
|
staProtocol.setBan(ban == 1);
|
staProtocol.setLow(true);
|
|
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
|
if (result.IsSuccess) {
|
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
|
|
// 根据实时信息更新数据库
|
try {
|
List<BasDevp> basDevps = new ArrayList<>();
|
for (Integer siteId : staNos) {
|
StaProtocol staProtocol = station.get(siteId);
|
basDevps.add(staProtocol.toSqlModel());
|
}
|
|
BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
|
if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
|
throw new Exception("更新数据库数据失败");
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
}
|
|
private void read55() throws InterruptedException {
|
ArrayList<Integer> staNos = getStaNo();
|
int staNoSize = staNos.size();
|
OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size() * 8));
|
|
result = siemensS7Net.Read("DB101.0", (short) (getStaNo().size()*78));
|
if (result.IsSuccess) {
|
for (int i = 0; i < staNoSize; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*4, 1);
|
// short tongType = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 2);
|
short amount = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 6);
|
String batch = siemensS7Net.getByteTransform().TransString(result.Content,i * 4+ 8, 20, "UTF-8");
|
short ban = siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 28);
|
Integer w1 = siemensS7Net.getByteTransform().TransInt32(result.Content, i * 4 + 30);
|
String orderNo = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 34,22, "UTF-8");
|
String matnr = siemensS7Net.getByteTransform().TransString(result.Content, i * 4 + 56,22, "UTF-8");
|
|
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setSiteId(siteId);
|
staProtocol.setAutoing(status[0]); // 自动
|
staProtocol.setLoading(status[1]); // 有物
|
staProtocol.setInEnable(status[2]); // 可入
|
staProtocol.setEmptyOutPalletRequire(status[3]);
|
staProtocol.setMatnr(matnr);
|
staProtocol.setAmount(amount);
|
staProtocol.setBatch(batch);
|
staProtocol.setLow(true);
|
int i1 = w1 / 100;
|
staProtocol.setWeight1((double) i1);
|
staProtocol.setBan(ban == 1);
|
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
|
if (result.IsSuccess) {
|
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
|
|
// 根据实时信息更新数据库
|
try {
|
List<BasDevp> basDevps = new ArrayList<>();
|
for (Integer siteId : staNos) {
|
StaProtocol staProtocol = station.get(siteId);
|
basDevps.add(staProtocol.toSqlModel());
|
}
|
|
BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
|
if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
|
throw new Exception("更新数据库数据失败");
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
}
|
|
/**
|
* 写入 ID+目标站 =====> 单站点写入
|
*/
|
private void write(StaProtocol staProtocol) throws InterruptedException {
|
if (null == staProtocol) {
|
return;
|
}
|
ArrayList<Integer> staNos = getWriteStaNo();
|
int index = staNos.indexOf(staProtocol.getSiteId());
|
OperateResult write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo().intValue()); // 工作号
|
Thread.sleep(500);
|
OperateResult write1 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo()); // 目标站
|
|
if (!write.IsSuccess || !write1.IsSuccess) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
|
}
|
}
|
|
/**
|
* 写入 ID+目标站 =====> 单站点写入
|
*/
|
private void write10(StaProtocol staProtocol) throws InterruptedException {
|
if (null == staProtocol) {
|
return;
|
}
|
ArrayList<Integer> staNos = getWriteStaNo();
|
int index = staNos.indexOf(staProtocol.getSiteId());
|
OperateResult write = siemensS7Net.Write("DB100." + index*10, staProtocol.getWorkNo().intValue()); // 工作号
|
OperateResult write1 = siemensS7Net.Write("DB100." + (index*10+4), staProtocol.getStaNo()); // 目标站
|
OperateResult write2 = siemensS7Net.Write("DB100." + (index*10+6), staProtocol.getMatnr()); // 目标站
|
|
if (!write.IsSuccess || !write1.IsSuccess || !write2.IsSuccess) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
|
}
|
}
|
/**
|
* 写入 ID+目标站 =====> 单站点写入
|
*/
|
private void write2106(StaProtocol staProtocol) throws InterruptedException {
|
|
OperateResult write = siemensS7Net.Write("DB100.210", (short) 2); // 条码重复回退
|
|
if (!write.IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
|
}
|
}
|
|
/**
|
* 心跳
|
*/
|
private void heartbeat(){
|
if (heartBeatVal == 1) {
|
heartBeatVal = 2;
|
} else {
|
heartBeatVal = 1;
|
}
|
OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
|
if (!write.IsSuccess) {
|
log.error("输送线plc编号={} 心跳失败", slave.getId());
|
}
|
}
|
|
/**
|
* 设置入库标记
|
*/
|
@Override
|
public void setPakMk(Integer siteId, boolean pakMk) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null != staProtocol) {
|
staProtocol.setPakMk(pakMk);
|
}
|
}
|
|
@Override
|
public void close() {
|
siemensS7Net.ConnectClose();
|
}
|
|
public static void main(String[] args) {
|
// System.out.println(staNos.indexOf(129));
|
// System.out.println(staNos.size());
|
// for (int i = 0; i<staNos.size(); i++) {
|
//// System.out.println(i*2);
|
//// System.out.println(i*2 + 200);
|
//// System.out.println(i);
|
// }
|
// int index = staNos.indexOf(128);
|
// System.out.println(index*2);
|
// System.out.println(index*2 + 200);
|
}
|
|
// public static void main(String[] args) throws Exception {
|
// DevpSlave slave = new DevpSlave();
|
// slave.setIp("192.168.2.125");
|
// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
|
// devpThread.connect();
|
// devpThread.read();
|
// // 写
|
// StaProtocol staProtocol = devpThread.getStation().get(1);
|
// staProtocol.setWorkNo((short) 232);
|
// staProtocol.setStaNo((short) 6);
|
// staProtocol.setAutoing(true);
|
// staProtocol.setEmptyMk(true);
|
// staProtocol.setInEnable(true);
|
// devpThread.write(staProtocol);
|
// System.out.println("----------------------------------------");
|
// // 读
|
// devpThread.read();
|
// System.out.println(JSON.toJSONString(devpThread.station));
|
//
|
// }
|
|
}
|
