package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.core.exception.CoolException;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaError1;
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import com.zy.core.model.protocol.StaProtocol;
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import com.zy.entity.BasDevp;
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import com.zy.service.BasDevpService;
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import com.zy.utils.News;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.*;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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private short heartBeatVal = 1;
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private StaError1 staError1;
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public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
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add(1001);add(1002);add(1004);add(1005);add(1006);add(1007);add(1008);add(1009);add(1010);add(1011);add(1012);
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add(1041);add(1042);add(1043);add(1013);add(1014);add(1015);add(1016);add(1017);add(1018);add(1019);add(1020);
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add(1034);add(1035);add(1036);add(1038);add(1039);add(1040);
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add(1022);add(1023);add(1024);add(1025);add(1026);add(1027);add(1028);add(1030);add(1031);add(1032);add(1033);
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add(1044);add(1045);add(1046);add(1047);add(1049);add(1050);add(1051);add(1052);add(1053);add(1054);add(1056);add(1057);
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add(1061);add(1063);add(1064);add(1065);add(1066);add(1067);add(1068);add(1073);add(1074);add(1075);add(1077);add(1078);add(1079);
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add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087);add(1088);add(1089);add(1090);
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add(1091);add(1092);add(1093);add(1094);add(1095);add(1096);add(1097);add(1098);add(1099);add(1100);add(1101);add(1102);add(1103);add(1104);
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add(1105);add(1106);add(1107);
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}};
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public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
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add(1); add(2);
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}};
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public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
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add(101); add(103);
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}};
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// 罐装线要桶标识
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private volatile Map<Integer,String> wantBucketFlag = new HashMap<>();
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/**
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* 条码数量
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*/
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private int barcodeSize = 2;
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/**
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* 入出库模式
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* 0：未知
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* 1：入库启动中
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* 2.入库模式
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* 3.出库启动中 （不能生成入库工作档）
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* 4.出库模式
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*/
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public IoModeType ioModeOf101 = IoModeType.NONE;
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public IoModeType ioModeOf103 = IoModeType.NONE;
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public IoModeType ioModeOf305 = IoModeType.NONE;
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// public IoModeType ioMode = IoModeType.NONE;
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// public IoModeType ioModeOf4F = IoModeType.NONE;
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// public IoModeType ioMode = IoModeType.NONE;
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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private ArrayList<Integer> getStaNo() {
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return staNos;
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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break;
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// 写数据 ID+目标站
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case 2:
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write((StaProtocol)task.getData());
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// log.error("输送线下发命令："+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
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break;
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(100);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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/**
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* 初始化站点状态
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*/
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private void initSite() {
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ArrayList<Integer> staNos = getStaNo();
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// 站点编号
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo(0); // ID
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staProtocol.setAutoing(false); // 自动
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staProtocol.setLoading(false); // 有物
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staProtocol.setInEnable(false); // 可入
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staProtocol.setOutEnable(false); // 可出
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staProtocol.setEmptyMk(false); // 空板信号
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staProtocol.setStaNo((short) 0); // 目标站
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if(connect.IsSuccess){
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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}
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siemensS7Net.ConnectClose();
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initSite();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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wantBucketFlag.clear();
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//todo 读取罐装线PLC要桶标识
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wantBucketFlag.put(1,"IBC");
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// 读一楼连续8个站点
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (8*8));
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if (result.IsSuccess) {
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for (int i = 0; i < 8; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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// 条码扫描器
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OperateResultExOne<byte[]> barcodeResult = siemensS7Net.Read("DB101.1672", (short) ((BarcodeList.size()+1) * 8)); // 不连续
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if (barcodeResult.IsSuccess) {
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for (int i = 0; i < BarcodeList.size(); i++) {
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String barcode = siemensS7Net.getByteTransform().TransString(barcodeResult.Content,i*16,8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, BarcodeList.get(i));
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if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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// 外形检测
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OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.1652", (short) ((staNosErrList.size()+1)*4)); // 不连续，多读中间一个
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if (resultErr.IsSuccess){
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for (int i = 0;i<staNosErrList.size();i++){
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*8+2, 1);
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StaProtocol staProtocol = station.get(staNosErrList.get(i));
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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}
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// 读一楼连续8个站点，故障信息反馈
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OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB101.3312", (short) (8*2));
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if (resultErr2.IsSuccess) {
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for (int i = 0; i < 8; i++) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*2 + 1, 1);
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StaProtocol staProtocol = station.get(staNos.get(i)); // 站点编号
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staProtocol.setBreakerErr(status[0]);
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staProtocol.setInfraredErr(status[1]);
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staProtocol.setOutTimeErr(status[2]);
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staProtocol.setSeizeSeatErr(status[3]);
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staProtocol.setWrkYgoodsN(status[4]);
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staProtocol.setInverterErr(status[5]);
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staProtocol.setContactErr(status[6]);
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staProtocol.setUpcontactErr(status[7]);
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}
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}
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if (result.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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} catch (Exception e) {
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initSite();
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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}
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/**
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* 写入 ID+目标站 =====> 单站点写入
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*/
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private void write(StaProtocol staProtocol) throws InterruptedException {
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if (null == staProtocol) {
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return;
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}
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int address = -1;
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switch (staProtocol.getSiteId()) {
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case 100: address = 0; break;
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case 101: address = 4; break;
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case 102: address = 8; break;
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case 103: address = 12; break;
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case 104: address = 16; break;
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case 105: address = 20; break;
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case 106: address = 24; break;
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case 107: address = 28; break;
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case 200: address = 400; break;
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case 201: address = 404; break;
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case 202: address = 408; break;
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case 203: address = 412; break;
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case 210: address = 440; break;
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case 300: address = 800; break;
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case 301: address = 804; break;
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case 302: address = 808; break;
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case 303: address = 812; break;
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case 304: address = 816; break;
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case 305: address = 820; break;
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default:
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}
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if(address == -1) {
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throw new CoolException("写入站点异常：" + staProtocol.getSiteId());
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}
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OperateResult write;
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OperateResult write1;
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//任务下发次数
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int writeCount = 0;
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do {
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write1 = siemensS7Net.Write("DB100." + (address+2), staProtocol.getStaNo()); // 目标站
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write = siemensS7Net.Write("DB100." + address, staProtocol.getWorkNo().shortValue()); // 工作号
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Thread.sleep(200);
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if(write.IsSuccess && write1.IsSuccess){
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break;
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}
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else {
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writeCount++;
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log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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}
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}while (writeCount<5);
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if (!write.IsSuccess) {
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staProtocol = station.get(staProtocol.getSiteId());
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if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
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staProtocol.setPakMk(true);
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}
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
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News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
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News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
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}
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}
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/**
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* 心跳
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*/
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private void heartbeat(){
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if (heartBeatVal == 1) {
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heartBeatVal = 2;
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} else {
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heartBeatVal = 1;
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}
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OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
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if (!write.IsSuccess) {
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News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId());
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}
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}
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/**
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* 设置入库标记
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*/
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@Override
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public void setPakMk(Integer siteId, boolean pakMk) {
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StaProtocol staProtocol = station.get(siteId);
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if (null != staProtocol) {
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staProtocol.setPakMk(pakMk);
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}
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}
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@Override
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public void close() {
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siemensS7Net.ConnectClose();
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}
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public static void main(String[] args) throws Exception {
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DevpSlave slave = new DevpSlave();
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slave.setIp("10.10.10.18");
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SiemensDevpThread devpThread = new SiemensDevpThread(slave);
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devpThread.connect();
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devpThread.read();
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// // 写
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// StaProtocol staProtocol = devpThread.getStation().get(1);
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// staProtocol.setWorkNo((short) 232);
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// staProtocol.setStaNo((short) 6);
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// staProtocol.setAutoing(true);
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// staProtocol.setEmptyMk(true);
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// staProtocol.setInEnable(true);
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// devpThread.write(staProtocol);
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// System.out.println("----------------------------------------");
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// // 读
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// devpThread.read();
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// System.out.println(JSON.toJSONString(devpThread.station));
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}
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}
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