package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.core.exception.CoolException;
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import com.zy.asrs.domain.enums.TaskStatusType;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.entity.CommandInfo;
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import com.zy.asrs.entity.CommandInfoLog;
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import com.zy.asrs.entity.TaskWrk;
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import com.zy.asrs.service.*;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.CommandStatusType;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.Cycle;
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import com.zy.core.model.protocol.StaProtocol;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Map;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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private short heartBeatVal = 1;
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public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
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add(1001);
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add(1002);
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add(1003);
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add(1004);
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add(1005);
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add(1010);
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add(1006);
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add(1007);
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add(1008);
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add(1009);
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add(1011);
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add(1012);
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add(1013);
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add(1014);
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add(1015);
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add(1016);
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add(1017);
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add(1018);
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add(1019);
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add(1020);
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}};
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public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
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add(2001);
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add(2002);
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add(2003);
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add(2004);
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add(2005);
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add(2006);
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add(2007);
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add(2008);
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add(2009);
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add(2010);
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add(2011);
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add(2012);
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add(2013);
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add(2014);
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add(2015);
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add(2016);
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add(2017);
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add(2018);
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add(2019);
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}};
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public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{
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add(1051);
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add(1052);
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add(1053);
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add(1054);
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add(1055);
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add(1056);
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add(1057);
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add(1058);
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}};
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public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{
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add(2051);
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add(2052);
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add(2053);
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add(2054);
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add(2055);
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add(2056);
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add(2057);
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add(2058);
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}};
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/**
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* 条码数量
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*/
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private int barcodeSize = 1;
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/**
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* 入出库模式
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* 0：未知
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* 1：入库启动中
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* 2.入库模式
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* 3.出库启动中 （不能生成入库工作档）
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* 4.出库模式
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*/
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public IoModeType ioModeOf2F = IoModeType.NONE;
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// public IoModeType ioMode = IoModeType.NONE;
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private ArrayList<Integer> getStaNo() {
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switch (slave.getId()) {
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case 1:
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return staNos1;
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case 2:
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return staNos2;
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case 3:
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return staNos3;
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case 4:
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return staNos4;
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default:
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throw new CoolException("服务器异常");
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}
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}
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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break;
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// 写数据 ID+目标站
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case 2:
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write((StaProtocol) task.getData());
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read();
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break;
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// 写数据 ID+目标站
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case 4:
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writeCycle((StaProtocol) task.getData());
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read();
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break;
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/* case 3:
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write2((StaProtocol)task.getData());
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read();
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break;*/
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(400);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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/**
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* 初始化站点状态
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*/
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private void initSite() {
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ArrayList<Integer> staNos = getStaNo();
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// 站点编号
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) 0); // ID
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staProtocol.setAutoing(false); // 自动
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staProtocol.setLoading(false); // 有物
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staProtocol.setInEnable(false); // 可入
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staProtocol.setOutEnable(false); // 可出
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staProtocol.setEmptyMk(false); // 空板信号
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staProtocol.setStaNo((short) 0); // 目标站
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if (connect.IsSuccess) {
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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// DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
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// deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败");
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initSite();
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}
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siemensS7Net.ConnectClose();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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// // 更新入出库模式
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// updateIoMode();
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ArrayList<Integer> staNos = getStaNo();
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int staNoSize = staNos.size();
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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//条码
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Thread.sleep(200);
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.840.0", (short) 8);
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if (result2.IsSuccess) {
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for (int i = 0; i < 1; i++) {
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String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, slave.getId());
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if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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//外形检测
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OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.802.0", (short) (barcodeSize * 1));
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if (resultErr1.IsSuccess) {
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int sta = 0;
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switch (slave.getId()) {
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case 1:
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sta = 1014;
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break;
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case 2:
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sta = 2007;
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break;
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case 3:
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sta = 1052;
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break;
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case 4:
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sta = 2056;
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break;
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}
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StaProtocol staProtocol1 = station.get(sta);
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boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1);
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staProtocol1.setFrontErr(status1[0]);
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staProtocol1.setBackErr(status1[1]);
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staProtocol1.setHighErr(status1[2]);
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staProtocol1.setLeftErr(status1[3]);
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staProtocol1.setRightErr(status1[4]);
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staProtocol1.setWeightErr(status1[5]);
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staProtocol1.setBarcodeErr(status1[6]);
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}
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OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (staNoSize * 4));
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if (resultErr.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setBreakerErr(status[0]);
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staProtocol.setInfraredErr(status[1]);
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staProtocol.setOutTimeErr(status[2]);
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staProtocol.setSeizeSeatErr(status[3]);
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staProtocol.setWrkYgoodsN(status[4]);
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staProtocol.setInverterErr(status[5]);
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staProtocol.setContactErr(status[6]);
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staProtocol.setUpcontactErr(status[7]);
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}
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}
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// //RGV台车位置
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// Thread.sleep(200);
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// OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.0",(short)4);
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// if (result3.IsSuccess) {
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// for (int i = 0; i < 2; i++) {
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// Integer siteId = i==0 ? 1 : 2; // 站点编号
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// StaProtocol staProtocol = station.get(siteId);
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// if (null == staProtocol) {
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// staProtocol = new StaProtocol();
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// staProtocol.setSiteId(siteId);
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// station.put(siteId, staProtocol);
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// }
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// staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2)));
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//// String aa = staProtocol.getNearbySta();
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//// System.out.println(siteId + "===>>" + staProtocol.getNearbySta());
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// }
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// }
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// OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0");
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// if (result2.IsSuccess) {
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// this.ioMode = IoModeType.get(result2.Content);
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// }
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if (result.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
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deviceErrorService.deleteDeviceError("devp", slave.getId());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
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deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败");
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}
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}
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/**
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* 写入 ID+目标站 =====> 单站点写入
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*/
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private void writeAgvOk(StaProtocol staProtocol) throws InterruptedException {
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if (null == staProtocol) {
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return;
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}
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ArrayList<Integer> staNos = getStaNo();
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int index = staNos.indexOf(staProtocol.getSiteId());
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if (staProtocol.getAgvTypeSign() == 0 || staProtocol.getAgvTypeSign() == 2) { //0取货
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switch (staProtocol.getSiteId()) {
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case 100:
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index = 32;
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break;
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case 101:
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index = 34;
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break;
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case 102:
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index = 38;
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break;
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case 103:
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index = 40;
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break;
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case 104:
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index = 44;
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break;
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case 105:
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index = 46;
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break;
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case 106:
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index = 50;
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break;
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case 107:
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index = 52;
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break;
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default:
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return;
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}
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} else {
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switch (staProtocol.getSiteId()) {
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case 100:
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index = 30;
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break;
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case 102:
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index = 36;
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break;
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case 104:
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index = 42;
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break;
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case 106:
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index = 48;
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break;
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default:
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return;
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}
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}
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OperateResult write = null;
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//任务下发次数
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int writeCount = 0;
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do {
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short textWrite = 1;// 任务完成
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if (staProtocol.getAgvTypeSign() > 1) {
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textWrite = 0;// 任务复位
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}
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write = siemensS7Net.Write("DB102." + index, textWrite);
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if (write.IsSuccess) {
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writeCount = 6;
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} else {
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writeCount++;
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log.error("写入输送线取放货完成命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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}
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} while (writeCount < 5);
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if (!write.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
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log.error("写入输送线取放货完成站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
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log.info("输送线取放货完成命令下发码垛完成 给输送线写任务完成 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
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}
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}
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private void write(StaProtocol staProtocol) throws InterruptedException {
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if (staProtocol == null) {
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return;
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}
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ArrayList<Integer> staNos = getStaNo();
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int index = staNos.indexOf(staProtocol.getSiteId());
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if (index == -1) {
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log.error("站点编号 {} 不在已知列表中，无法写入任务！", staProtocol.getSiteId());
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return;
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}
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int writeCount = 0; // 任务下发尝试次数
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boolean writeFlag = false; // 任务下发成功标记
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String plcAddressWorkNo = "DB100." + index * 6;
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String plcAddressStaNo = "DB100." + (index * 6 + 4);
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Thread.sleep(100);
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while (writeCount < 5) {
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// **读取当前PLC状态，避免不必要的写入**
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OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6);
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if (readResult.IsSuccess) {
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int currentWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0);
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short currentStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4);
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if (currentWorkNo == staProtocol.getWorkNo().intValue() && currentStaNo == staProtocol.getStaNo()) {
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log.info("站点 {} 当前状态已匹配，无需重复写入", staProtocol.getSiteId());
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return;
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}
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}
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// **清零并确认**
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if (!clearPLCData(plcAddressWorkNo, plcAddressStaNo, staProtocol.getSiteId())) {
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writeCount++;
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continue; // 重新尝试清零
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}
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// **写入新任务**
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if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) {
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writeFlag = true;
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log.info("输送线命令写入成功，PLC编号={}，站点数据={}，尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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break;
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}
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log.warn("输送线命令写入失败，PLC编号={}，站点数据={}，尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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writeCount++;
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}
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// **写入失败处理**
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handleWriteFailure(staProtocol, writeFlag);
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}
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private void writeCycle(StaProtocol staProtocol) throws InterruptedException {
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if (staProtocol == null) {
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return;
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}
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ArrayList<Integer> staNos = getStaNo();
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int index = staNos.indexOf(staProtocol.getSiteId());
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if (index == -1) {
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log.error("站点编号 {} 不在已知列表中，无法写入任务！", staProtocol.getSiteId());
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return;
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}
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int writeCount = 0; // 任务下发尝试次数
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boolean writeFlag = false; // 任务下发成功标记
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String plcAddressWorkNo = "";
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String plcAddressStaNo = "";
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switch (staProtocol.getSiteId()) {
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case 105:
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plcAddressWorkNo = "DB73." + 0;
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plcAddressStaNo = "DB73." + 4;
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break;
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case 106:
|
plcAddressWorkNo = "DB73." + 6;
|
plcAddressStaNo = "DB73." + (6 + 4);
|
break;
|
case 108:
|
plcAddressWorkNo = "DB73." + 2 * 6;
|
plcAddressStaNo = "DB73." + (2 * 6 + 4);
|
break;
|
case 110:
|
plcAddressWorkNo = "DB73." + 3 * 6;
|
plcAddressStaNo = "DB73." + (3 * 6 + 4);
|
break;
|
case 112:
|
plcAddressWorkNo = "DB73." + 4 * 6;
|
plcAddressStaNo = "DB73." + (4 * 6 + 4);
|
break;
|
}
|
|
|
// **写入新任务**
|
if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) {
|
writeFlag = true;
|
log.info("输送线命令写入成功，PLC编号={}，站点数据={}，尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
|
// **写入失败处理**
|
handleWriteFailure(staProtocol, writeFlag);
|
}
|
|
/**
|
* 清零 PLC 数据并验证清零是否成功
|
*/
|
private boolean clearPLCData(String plcAddressWorkNo, String plcAddressStaNo, int siteId) throws InterruptedException {
|
siemensS7Net.Write(plcAddressWorkNo, 0);
|
siemensS7Net.Write(plcAddressStaNo, (short) 0);
|
Thread.sleep(100); // 等待PLC识别
|
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6);
|
if (readResult.IsSuccess) {
|
int readWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0);
|
short readStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4);
|
if (readWorkNo == 0 && readStaNo == 0) {
|
return true; // 清零成功
|
}
|
}
|
|
log.warn("站点 {} 清零失败，尝试重新清零...", siteId);
|
return false;
|
}
|
|
/**
|
* 写入新任务到 PLC 并验证是否成功
|
*/
|
private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, StaProtocol staProtocol) throws InterruptedException {
|
OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, staProtocol.getStaNo());
|
|
OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, staProtocol.getWorkNo().intValue());
|
|
if (writeResult1.IsSuccess && writeResult2.IsSuccess) {
|
Thread.sleep(200); // 等待 PLC 识别新值
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6);
|
if (readResult.IsSuccess) {
|
int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4);
|
return workNo == staProtocol.getWorkNo().intValue() && staNo == staProtocol.getStaNo();
|
}
|
}
|
return false;
|
}
|
|
private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, Cycle cycle) throws InterruptedException {
|
OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, cycle.getWorkNo().intValue());
|
OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, cycle.getStaNo());
|
|
if (writeResult1.IsSuccess && writeResult2.IsSuccess) {
|
Thread.sleep(200); // 等待 PLC 识别新值
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6);
|
if (readResult.IsSuccess) {
|
int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4);
|
return workNo == cycle.getWorkNo().intValue() && staNo == cycle.getStaNo();
|
}
|
}
|
return false;
|
}
|
|
/**
|
* 处理写入失败的情况
|
*/
|
private void handleWriteFailure(StaProtocol staProtocol, boolean writeFlag) {
|
if (!writeFlag) {
|
StaProtocol currentStaProtocol = station.get(staProtocol.getSiteId());
|
if (currentStaProtocol.getWorkNo() == 0 && currentStaProtocol.getStaNo() == 0) {
|
currentStaProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令尝试5次失败。PLC编号={1}，站点数据={2}",
|
slave.getId(), JSON.toJSON(currentStaProtocol)));
|
log.error("输送线命令尝试5次失败，PLC编号={}，站点数据={}", slave.getId(), JSON.toJSON(currentStaProtocol));
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令成功 [id:{1}] >>>>> {2}",
|
DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令成功 [id:{}] >>>>> {}", slave.getId(), JSON.toJSON(staProtocol));
|
}
|
}
|
|
|
private void write2(StaProtocol staProtocol) throws InterruptedException {
|
if (null == staProtocol) {
|
return;
|
}
|
ArrayList<Integer> staNos = getStaNo();
|
|
int index = staNos.indexOf(staProtocol.getSiteId());
|
short[] array = new short[2];
|
array[0] = staProtocol.getWorkNo();
|
array[1] = staProtocol.getStaNo();
|
|
OperateResult writeResult;
|
//任务下发次数
|
int writeCount = 0;
|
//任务下发成功标识
|
boolean writeFlag = false;
|
while (writeCount < 5) {
|
writeResult = siemensS7Net.Write("DB100." + index * 4, array); // 工作号、目标站
|
|
if (writeResult.IsSuccess) {
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 4);
|
if (readResult.IsSuccess) {
|
short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
|
if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) {
|
//任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
Date now = new Date();
|
break;
|
} else {//返回结果是成功了，但是真实值不相同
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if (!writeFlag) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
//重新添加数据到任务队列
|
boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol));
|
read();//读取1次设备状态
|
return;
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
//log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
Integer siteId = staProtocol.getSiteId();
|
staProtocol = station.get(siteId);
|
if ((siteId == 101 || siteId == 201) && (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0)) {
|
staProtocol.setPakMk(true);
|
}
|
|
}
|
|
}
|
|
// /**
|
// * 写入 ID+目标站 =====> 单站点写入
|
// */
|
// private void write(StaProtocol staProtocol) throws InterruptedException {
|
// if (null == staProtocol) {
|
// return;
|
// }
|
// int index = staNos.indexOf(staProtocol.getSiteId());
|
// short[] array = new short[2];
|
// array[0] = staProtocol.getWorkNo();
|
// array[1] = staProtocol.getStaNo();
|
// OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
|
//
|
//// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号
|
//// Thread.sleep(500);
|
//// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站
|
//
|
// if (!write.IsSuccess) {
|
// staProtocol = station.get(staProtocol.getSiteId());
|
// if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
|
// staProtocol.setPakMk(true);
|
// }
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
// log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
// } else {
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
// log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
|
//
|
// Integer siteId = staProtocol.getSiteId();
|
// staProtocol = station.get(siteId);
|
// if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
|
// staProtocol.setPakMk(true);
|
// }
|
// }
|
// }
|
|
// 更新入出库模式
|
private void updateIoMode() throws InterruptedException {
|
if (this.ioModeOf2F != IoModeType.NONE) {
|
if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
}
|
|
/**
|
* 心跳
|
*/
|
private void heartbeat() {
|
if (heartBeatVal == 1) {
|
heartBeatVal = 2;
|
} else {
|
heartBeatVal = 1;
|
}
|
OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
|
if (!write.IsSuccess) {
|
log.error("输送线plc编号={} 心跳失败", slave.getId());
|
}
|
}
|
|
/**
|
* 设置入库标记
|
*/
|
@Override
|
public void setPakMk(Integer siteId, boolean pakMk) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null != staProtocol) {
|
staProtocol.setPakMk(pakMk);
|
}
|
}
|
|
@Override
|
public void close() {
|
siemensS7Net.ConnectClose();
|
}
|
|
public static void main(String[] args) {
|
ArrayList<Integer> staNos = staNos1;
|
System.out.println(staNos.indexOf(129));
|
System.out.println(staNos.size());
|
for (int i = 0; i < staNos.size(); i++) {
|
// System.out.println(i*2);
|
// System.out.println(i*2 + 200);
|
// System.out.println(i);
|
}
|
int index = staNos.indexOf(128);
|
System.out.println(index * 2);
|
System.out.println(index * 2 + 200);
|
}
|
|
// public static void main(String[] args) throws Exception {
|
// DevpSlave slave = new DevpSlave();
|
// slave.setIp("192.168.2.125");
|
// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
|
// devpThread.connect();
|
// devpThread.read();
|
// // 写
|
// StaProtocol staProtocol = devpThread.getStation().get(1);
|
// staProtocol.setWorkNo((short) 232);
|
// staProtocol.setStaNo((short) 6);
|
// staProtocol.setAutoing(true);
|
// staProtocol.setEmptyMk(true);
|
// staProtocol.setInEnable(true);
|
// devpThread.write(staProtocol);
|
// System.out.println("----------------------------------------");
|
// // 读
|
// devpThread.read();
|
// System.out.println(JSON.toJSONString(devpThread.station));
|
//
|
// }
|
|
}
|
