package com.zy.core.thread.impl;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.baomidou.mybatisplus.mapper.EntityWrapper;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.BasLift;
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import com.zy.asrs.entity.DeviceDataLog;
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import com.zy.asrs.service.BasLiftService;
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import com.zy.asrs.service.DeviceDataLogService;
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import com.zy.asrs.utils.Utils;
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import com.zy.common.ExecuteSupport;
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import com.zy.common.model.NavigateNode;
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import com.zy.common.service.CommonService;
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import com.zy.common.utils.LiftUtils;
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import com.zy.common.utils.NavigatePositionConvert;
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import com.zy.common.utils.RedisUtil;
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import com.zy.core.News;
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import com.zy.core.action.ForkLiftAction;
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import com.zy.core.action.LiftAction;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.enums.ForkLiftTaskModeType;
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import com.zy.core.enums.LiftCommandModeType;
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import com.zy.core.enums.LiftProtocolStatusType;
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import com.zy.core.enums.RedisKeyType;
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import com.zy.core.model.CommandResponse;
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import com.zy.core.model.LiftSlave;
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import com.zy.core.model.command.LiftCommand;
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import com.zy.core.model.protocol.LiftProtocol;
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import com.zy.core.model.protocol.LiftStaProtocol;
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import com.zy.core.thread.LiftThread;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.*;
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@Slf4j
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@SuppressWarnings("all")
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public class NyLiftThread implements LiftThread {
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private SiemensS7Net siemensS7Net;
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private LiftSlave slave;
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private LiftProtocol liftProtocol;
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private RedisUtil redisUtil;
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private List<LiftStaProtocol> liftStaProtocols = new ArrayList<>();
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public static final HashMap<Integer, Integer> liftLevMap = new HashMap<Integer, Integer>() {{
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put(1, 101);
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put(2, 102);
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put(3, 103);
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put(4, 104);
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put(5, 105);
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put(6, 106);
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put(7, 107);
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put(8, 108);
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put(9, 109);
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put(10, 1023);
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put(11, 1032);
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}};
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public static final HashMap<Integer, List<String>> liftNodeMap = new HashMap<Integer, List<String>>() {{
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put(1, new ArrayList<String>(){{add("0200201");add("0200101");}});
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put(2, new ArrayList<String>(){{add("0200202");add("0200102");}});
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put(3, new ArrayList<String>(){{add("0200203");add("0200103");}});
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put(4, new ArrayList<String>(){{add("0200204");add("0200104");}});
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put(5, new ArrayList<String>(){{add("0200205");add("0200105");}});
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put(6, new ArrayList<String>(){{add("0200206");add("0200106");}});
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put(7, new ArrayList<String>(){{add("0200207");add("0200107");}});
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put(8, new ArrayList<String>(){{add("0200208");add("0200108");}});
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put(9, new ArrayList<String>(){{add("0200209");add("0200109");}});
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}};
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public NyLiftThread(LiftSlave slave, RedisUtil redisUtil) {
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this.slave = slave;
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this.redisUtil = redisUtil;
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//初始化站点
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for (LiftSlave.Sta sta : this.slave.getSta()) {
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LiftStaProtocol liftStaProtocol = new LiftStaProtocol();
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liftStaProtocol.setStaNo(sta.getStaNo());//站点号
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liftStaProtocol.setLev(sta.getLev());//站点楼层
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String locNo = Utils.getLocNo(this.slave.getStaRow(), this.slave.getStaBay(), sta.getLev());
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liftStaProtocol.setLocNo(locNo);//站点库位号
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liftStaProtocol.setLiftNo(sta.getLiftNo());//提升机号
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liftStaProtocols.add(liftStaProtocol);
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}
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}
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@Override
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public void run() {
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News.info("{}号提升机线程启动", slave.getId());
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this.connect();
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while (true) {
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try {
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read();
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Thread.sleep(500);
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execute();
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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private void execute() {
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LiftAction liftAction = SpringUtils.getBean(LiftAction.class);
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if (liftAction == null) {
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return;
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}
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Object object = redisUtil.get(RedisKeyType.LIFT_FLAG.key + slave.getId());
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if (object == null) {
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return;
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}
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Integer taskNo = Integer.valueOf(String.valueOf(object));
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if (taskNo != 0) {
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//存在任务需要执行
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boolean result = liftAction.executeWork(slave.getId(), taskNo);
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}
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}
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@Override
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public List<LiftStaProtocol> getLiftStaProtocols() {
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return this.liftStaProtocols;
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}
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private void read() {
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try {
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readStatus();
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//提升机处于运行状态，将标记置为true
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if (liftProtocol.getRun()) {
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liftProtocol.setPakMk(true);
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}
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} catch (Exception e) {
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OutputQueue.LIFT.offer(MessageFormat.format("【{0}】读取提升机状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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}
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}
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private void readStatus() {
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try {
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//获取提升机数据
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OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB82.4.0", (short) 10);
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if (result1.IsSuccess) {
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if (null == liftProtocol) {
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liftProtocol = new LiftProtocol();
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liftProtocol.setLiftNo(slave.getId());
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liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE);
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InnerLiftExtend innerLiftExtend = new InnerLiftExtend();
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liftProtocol.setExtend(innerLiftExtend);
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}
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//----------读取提升机状态-----------
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//读取4.0-4.7数据
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boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result1.Content, 0, 1);
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//读取5.0-5.7数据
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boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result1.Content, 1, 1);
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//模式
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liftProtocol.setModel(status1[0]);
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//忙闲
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liftProtocol.setRun(!status1[1]);
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//前超限
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liftProtocol.setFrontOverrun(status1[4]);
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//后超限
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liftProtocol.setBackOverrun(status1[5]);
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//左超限
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liftProtocol.setLeftOverrun(status1[6]);
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//右超限
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liftProtocol.setRightOverrun(status1[7]);
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//超高
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liftProtocol.setOverHeight(status2[0]);
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//超重
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liftProtocol.setOverWeight(status2[1]);
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//有托盘
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liftProtocol.setHasTray(status2[5]);
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//有小车
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liftProtocol.setHasCar(status2[6]);
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//设备故障
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liftProtocol.setErrorCode(status2[7]?"1":"0");
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//目的地址
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liftProtocol.setDistAddress(siemensS7Net.getByteTransform().TransInt16(result1.Content, 4));
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//已完成任务号
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liftProtocol.setCompleteTaskNo(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result1.Content, 6)));
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//当前楼层
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short lev = siemensS7Net.getByteTransform().TransInt16(result1.Content, 8);
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liftProtocol.setLev((int) lev);
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//************补充扩展字段*************
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InnerLiftExtend liftExtend = (InnerLiftExtend) liftProtocol.getExtend();
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//任务号
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liftExtend.setLiftTaskNo(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result1.Content, 2)));
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liftProtocol.setExtend(liftExtend);
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boolean ready = true;
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if (!liftProtocol.getModel() || liftProtocol.getRun()) {
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ready = false;
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}
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liftProtocol.setReady(ready);//就绪状态
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}else {
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OutputQueue.LIFT.offer(MessageFormat.format("【{0}】{1}读取提升机状态信息失败", DateUtils.convert(new Date()), slave.getId()));
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throw new CoolException(MessageFormat.format( "读取提升机状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort()));
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}
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Thread.sleep(200);
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//获取提升机站点数据
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB82.14.0", (short) (10 * liftStaProtocols.size()));
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if (result1.IsSuccess) {
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for (int i = 0; i < this.liftStaProtocols.size(); i++) {
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LiftStaProtocol liftStaProtocol = liftStaProtocols.get(i);
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int i1 = 0 + (i * 10);
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int i2 = 1 + (i * 10);
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//读取x4.0-x4.7数据
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boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result2.Content, i1, 1);
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//读取x5.0-x5.7数据
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boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result2.Content, i2, 1);
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//模式
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liftStaProtocol.setModel(status1[0]);
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//忙闲
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liftStaProtocol.setBusy(!status1[1]);
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//有托盘
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liftStaProtocol.setHasTray(status1[2]);
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//前超限
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liftStaProtocol.setFrontOverrun(status1[4]);
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//后超限
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liftStaProtocol.setBackOverrun(status1[5]);
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//左超限
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liftStaProtocol.setLeftOverrun(status1[6]);
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//右超限
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liftStaProtocol.setRightOverrun(status1[7]);
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//超高
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liftStaProtocol.setOverHeight(status2[0]);
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//超重
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liftStaProtocol.setOverWeight(status2[1]);
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//有小车
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liftStaProtocol.setHasCar(status2[6]);
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//设备故障
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liftStaProtocol.setDeviceError(status2[7]);
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//任务号
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liftStaProtocol.setTaskNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, 2));
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//已完成任务号
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liftStaProtocol.setCompleteTaskNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, 6));
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}
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}
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if (System.currentTimeMillis() - liftProtocol.getDeviceDataLog() > 1000 * 5) {
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//采集时间超过5s，保存一次数据记录
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//保存数据记录
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DeviceDataLogService deviceDataLogService = SpringUtils.getBean(DeviceDataLogService.class);
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DeviceDataLog deviceDataLog = new DeviceDataLog();
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deviceDataLog.setOriginData(Base64.getEncoder().encodeToString(result1.Content));
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deviceDataLog.setWcsData(JSON.toJSONString(liftProtocol));
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deviceDataLog.setType("lift");
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deviceDataLog.setDeviceNo(slave.getId());
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deviceDataLog.setCreateTime(new Date());
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deviceDataLogService.insert(deviceDataLog);
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//更新采集时间
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liftProtocol.setDeviceDataLog(System.currentTimeMillis());
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}
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//将提升机状态保存至数据库
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BasLiftService basLiftService = SpringUtils.getBean(BasLiftService.class);
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BasLift basLift = basLiftService.selectOne(new EntityWrapper<BasLift>()
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.eq("lift_no", slave.getId()));
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if (basLift == null) {
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basLift = new BasLift();
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//提升机号
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basLift.setLiftNo(liftProtocol.getLiftNo());
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basLift.setStatus(1);
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basLiftService.insert(basLift);
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}
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//任务号
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basLift.setWrkNo(liftProtocol.getTaskNo());
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//修改时间
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basLift.setUpdateTime(new Date());
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//设备状态
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basLift.setDeviceStatus(JSON.toJSONString(liftProtocol));
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if (basLiftService.updateById(basLift)) {
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OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), liftProtocol.getLiftNo()));
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}
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} catch (Exception e) {
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OutputQueue.LIFT.offer(MessageFormat.format("【{0}】读取提升机状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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}
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}
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@Override
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public LiftProtocol getStatus() {
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return getStatus(true);
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}
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@Override
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public LiftProtocol getStatus(boolean clone) {
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if (this.liftProtocol == null) {
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return null;
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}
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return clone ? this.liftProtocol.clone() : this.liftProtocol;
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}
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@Override
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public CommandResponse move(LiftCommand command) {
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return write(command);
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}
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@Override
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public CommandResponse palletInOut(LiftCommand command) {
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return write(command);
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}
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private CommandResponse write(LiftCommand command) {
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CommandResponse response = new CommandResponse(false);
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if (null == command) {
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News.error("提升机写入命令为空");
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response.setMessage("提升机写入命令为空");
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return response;
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}
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List<Short> shorts = JSON.parseArray(command.getBody(), Short.class);
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short[] array = new short[shorts.size()];//获取命令报文
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for (int i = 0; i < shorts.size(); i++) {
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array[i] = shorts.get(i);
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}
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if (command.getTaskNo() != null) {
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array[3] = command.getTaskNo().shortValue();
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}
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OperateResult result = siemensS7Net.Write("DB83.0", array);
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if (result != null && result.IsSuccess) {
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liftProtocol.setSendTime(System.currentTimeMillis());//指令下发时间
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News.info("提升机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
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OutputQueue.LIFT.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
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response.setMessage(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
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response.setResult(true);
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return response;
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} else {
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OutputQueue.LIFT.offer(MessageFormat.format("【{0}】写入提升机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}],次数：{}", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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News.error("写入提升机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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response.setMessage(MessageFormat.format("【{0}】写入提升机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}],次数：{}", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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return response;
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}
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}
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@Override
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public CommandResponse lock(LiftCommand command) {
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return new CommandResponse(true);
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}
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@Override
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public CommandResponse unlock(LiftCommand command) {
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return new CommandResponse(true);
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}
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@Override
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public CommandResponse reset(LiftCommand command) {
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return new CommandResponse(false);
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}
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@Override
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public boolean isIdle() {
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// 判断提升机是否自动、就绪、空闲
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if (this.liftProtocol.getModel()
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&& this.liftProtocol.getTaskNo() == 0
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&& !this.liftProtocol.getRun()
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&& this.liftProtocol.getReady()
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&& this.liftProtocol.getPakMk()
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&& this.liftProtocol.getErrorCode().equals("0")
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&& (this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.IDLE)
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|| this.liftProtocol.getProtocolStatusType().equals(LiftProtocolStatusType.WAITING))
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) {
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return true;
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}
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return false;
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}
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@Override
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public boolean isDeviceIdle() {
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return isDeviceIdle(null);
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}
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@Override
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public boolean isDeviceIdle(ExecuteSupport support) {
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if (null != support) {
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Boolean judgement = support.judgement();
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if (judgement != null && !judgement) {
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return true;
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}
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}
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// 判断提升机是否自动、就绪、空闲
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if (this.liftProtocol.getModel()
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&& !this.liftProtocol.getRun()
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&& this.liftProtocol.getReady()
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&& this.liftProtocol.getErrorCode().equals("0")
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) {
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return true;
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}
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return false;
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}
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@Override
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public synchronized boolean setProtocolStatus(LiftProtocolStatusType status) {
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this.liftProtocol.setProtocolStatus(status);
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return true;
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}
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@Override
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public synchronized boolean setSyncTaskNo(Integer taskNo) {
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this.liftProtocol.setTaskNo(taskNo);
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return true;
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}
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@Override
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public boolean isLock(ExecuteSupport support) {
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if (support != null) {
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return support.judgement();
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}
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return true;
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}
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@Override
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public int generateDeviceTaskNo(int taskNo, ForkLiftTaskModeType type) {
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int deviceTaskNo = taskNo;
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try {
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CommonService commonService = SpringUtils.getBean(CommonService.class);
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deviceTaskNo = commonService.getWorkNo(8);
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} catch (Exception e) {
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return taskNo;
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}
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return deviceTaskNo;
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}
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@Override
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public String getLiftLocNo(int lev) {
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return Utils.getLocNo(slave.getRow(), slave.getBay(), lev);
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}
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@Override
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public String getLiftStandByLocNo(int lev, boolean in) {
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if (in) {
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return Utils.getLocNo(slave.getStandByInRow(), slave.getStandByInBay(), lev);
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}
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return Utils.getLocNo(slave.getStandByOutRow(), slave.getStandByOutBay(), lev);
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}
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@Override
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public List<NavigateNode> getLiftStaNodes(int lev) {
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List<NavigateNode> targetNodes = new ArrayList<>();
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List<String> list = liftNodeMap.get(lev);
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NavigateNode targetNode = NavigatePositionConvert.locNoToNode(list.get(0));//目标节点
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NavigateNode targetLastNode = NavigatePositionConvert.locNoToNode(list.get(1));//目标节点前一站
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targetNodes.add(targetNode);
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targetNodes.add(targetLastNode);
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return targetNodes;
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}
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@Override
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public Integer getLevToStaNo(int lev) {
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return liftLevMap.get(lev);
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}
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@Override
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public List<LiftCommand> getMoveCommand(Integer taskNo, Integer sourceLev, Integer targetLev, LiftCommandModeType mode) {
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/**
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* 任务类型
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1=移托盘；升降机将源站台托盘移到目标站台
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2=换层，升降机移到目标层，等待
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3=入库托盘,升降机将源站台托盘移到目标层数；
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4=出库托盘，升降机将源站台托盘移到目标站台
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*/
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short taskMode = 2;
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Integer sourceData = liftLevMap.get(sourceLev);
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Integer targetData = liftLevMap.get(targetLev);
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// 开始任务
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short[] array = new short[4];
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//任务类型
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array[0] = taskMode;
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//源站台编号
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array[1] = sourceData.shortValue();
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//目标站台编号
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array[2] = targetData.shortValue();
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//任务号
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array[3] = taskNo.shortValue();
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LiftCommand command = new LiftCommand();
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command.setLiftNo(slave.getId());
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command.setBody(JSON.toJSONString(array));
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command.setMode(mode.id);
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command.setOriginLev(sourceLev);
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command.setTargetLev(targetLev);
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ArrayList<LiftCommand> list = new ArrayList<>();
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list.add(command);
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return list;
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}
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@Override
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public List<LiftCommand> getMoveWithShuttleCommand(Integer taskNo, Integer sourceLev, Integer targetLev, LiftCommandModeType mode) {
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/**
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* 任务类型
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1=移托盘；升降机将源站台托盘移到目标站台
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2=换层，升降机移到目标层，等待
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3=入库托盘,升降机将源站台托盘移到目标层数；
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4=出库托盘，升降机将源站台托盘移到目标站台
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5=车和托盘升降
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*/
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short taskMode = 5;
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Integer sourceData = liftLevMap.get(sourceLev);
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Integer targetData = liftLevMap.get(targetLev);
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// 开始任务
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short[] array = new short[4];
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//任务类型
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array[0] = taskMode;
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//源站台编号
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array[1] = sourceData.shortValue();
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//目标站台编号
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array[2] = targetData.shortValue();
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//任务号
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array[3] = taskNo.shortValue();
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LiftCommand command = new LiftCommand();
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command.setLiftNo(slave.getId());
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command.setBody(JSON.toJSONString(array));
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command.setMode(mode.id);
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command.setOriginLev(sourceLev);
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command.setTargetLev(targetLev);
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ArrayList<LiftCommand> list = new ArrayList<>();
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list.add(command);
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return list;
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}
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@Override
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public List<LiftCommand> getPalletInCommand(Integer taskNo, Integer sourceLev, Integer targetLev) {
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/**
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* 任务类型
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1=移托盘；升降机将源站台托盘移到目标站台
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2=换层，升降机移到目标层，等待
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3=入库托盘,升降机将源站台托盘移到目标层数；
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4=出库托盘，升降机将源站台托盘移到目标站台
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*/
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short taskMode = 3;
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// 开始任务
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short[] array = new short[4];
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//任务类型
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array[0] = taskMode;
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//源站台编号
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array[1] = sourceLev.shortValue();
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//目标站台编号
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array[2] = targetLev.shortValue();
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//任务号
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array[3] = taskNo.shortValue();
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LiftCommand command = new LiftCommand();
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command.setLiftNo(slave.getId());
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command.setBody(JSON.toJSONString(array));
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command.setMode(LiftCommandModeType.PALLET_IN.id);
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command.setOriginLev(sourceLev);
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command.setTargetLev(targetLev);
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ArrayList<LiftCommand> list = new ArrayList<>();
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list.add(command);
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return list;
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}
|
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@Override
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public List<LiftCommand> getPalletOutCommand(Integer taskNo, Integer sourceLev, Integer targetLev) {
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/**
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* 任务类型
|
1=移托盘；升降机将源站台托盘移到目标站台
|
2=换层，升降机移到目标层，等待
|
3=入库托盘,升降机将源站台托盘移到目标层数；
|
4=出库托盘，升降机将源站台托盘移到目标站台
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*/
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short taskMode = 4;
|
|
// 开始任务
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short[] array = new short[4];
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//任务类型
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array[0] = taskMode;
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//源站台编号
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array[1] = sourceLev.shortValue();
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//目标站台编号
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array[2] = targetLev.shortValue();
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//任务号
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array[3] = taskNo.shortValue();
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LiftCommand command = new LiftCommand();
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command.setLiftNo(slave.getId());
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command.setBody(JSON.toJSONString(array));
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command.setMode(LiftCommandModeType.PALLET_OUT.id);
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command.setOriginLev(sourceLev);
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command.setTargetLev(targetLev);
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ArrayList<LiftCommand> list = new ArrayList<>();
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list.add(command);
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return list;
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}
|
|
@Override
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public List<LiftCommand> getLockCommand(Integer taskNo, Boolean lock) {
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return null;
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}
|
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@Override
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public List<LiftCommand> getShuttleSignalCommand(Integer taskNo, Boolean signal) {
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return null;
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}
|
|
@Override
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public boolean connect() {
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boolean result = false;
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//-------------------------提升机连接方法------------------------//
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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OperateResult connect = siemensS7Net.ConnectServer();
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if(connect.IsSuccess){
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result = true;
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OutputQueue.LIFT.offer(MessageFormat.format( "【{0}】提升机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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log.info("提升机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.LIFT.offer(MessageFormat.format("【{0}】提升机plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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log.error("提升机plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
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}
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siemensS7Net.ConnectClose();
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//-------------------------提升机连接方法------------------------//
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return result;
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}
|
|
@Override
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public void close() {
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siemensS7Net.ConnectClose();
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}
|
|
/**
|
* 扩展字段
|
*/
|
@Data
|
private class InnerLiftExtend {
|
|
/**
|
* 提升机内部工作号
|
*/
|
private String liftTaskNo;
|
|
}
|
|
}
|
