package com.zy.core.thread.impl;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.service.BasDevpService;
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import com.zy.core.News;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaProtocol;
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import com.zy.core.thread.DevpThread;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Map;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class FyDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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public IoModeType ioModeOf2_5 = IoModeType.PAKOUT_MODE;
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private short heartBeatVal = 1;
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private int barcodeSize = 10;
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//写
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public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
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add(1012);
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add(1014);
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add(1015);
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add(1022);
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add(1023);
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add(1025);
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add(1026);
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add(1031);
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add(1032);
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}};
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//读
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public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
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add(1011);
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add(1012);
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add(1013);
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add(1014);
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add(1015);
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add(1021);
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add(1022);
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add(1023);
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add(1024);
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add(1025);
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add(1026);
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add(1031);
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add(1032);
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}};
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public FyDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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break;
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// 写数据 ID+目标站
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case 2:
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write((StaProtocol) task.getData());
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read();
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break;
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(400);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1500, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if (connect.IsSuccess) {
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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}
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// siemensS7Net.ConnectClose();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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// 更新入出库模式
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updateIoMode();
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int staNoSize = staNos2.size();
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB82.14", (short) (staNoSize * 26));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos2.get(i);
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StaProtocol staProtocol = station.get(staNos2.get(i));
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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if (siteId == 1015) {
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staProtocol.setLocNo("1200301");
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} else if (siteId == 1026) {
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staProtocol.setLocNo("1200305");
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}
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station.put(siteId, staProtocol);
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}
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Thread.sleep(300);
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 26, 2);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setIdle(status[1]); //空闲
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staProtocol.setLoading(status[2]); // 有物
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staProtocol.setInEnable(status[3]); // 可入
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staProtocol.setOutEnable(status[4]);// 可出
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staProtocol.setBackErr(status[5]);
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staProtocol.setLeftErr(status[6]);
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staProtocol.setRightErr(status[7]);
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// staProtocol.setHighErr(status[8]);
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// staProtocol.setWeightErr(status[9]);
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// staProtocol.setLow(status[10]);
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// staProtocol.setHigh(status[11]);
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boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result.Content, i * 26 + 1, 2);
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staProtocol.setHighErr(status2[0]);
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staProtocol.setWeightErr(status2[1]);
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staProtocol.setLow(status2[2]);
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staProtocol.setHigh(status2[3]);
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// staProtocol.setInEnable(status[13]); // 可入
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// staProtocol.setOutEnable(status[14]);// 可出
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staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 26 + 2)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 26 + 4)); // 目标站
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staProtocol.setFinishWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 26 + 6)); //已完成工作号
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staProtocol.setBarcode(siemensS7Net.getByteTransform().TransString(result.Content, i * 26 + 10, 12, "UTF-8").trim()); //条码
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staProtocol.setWeight(siemensS7Net.getByteTransform().TransInt32(result.Content, i * 26 + 22)); //重量
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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if (!Cools.isEmpty(result) && result.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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BasDevpService basConveyorStaService = SpringUtils.getBean(BasDevpService.class);
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List<BasDevp> stations = new ArrayList<>();
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for (Integer sta : staNos2) {
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StaProtocol staProtocol = station.get(sta);
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BasDevp sqlModel = staProtocol.toSqlModel();
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stations.add(sqlModel);
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//暂时写入数据库
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BasDevp basDevp = basConveyorStaService.selectById(sta);
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if (basDevp == null) {
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basConveyorStaService.insert(sqlModel);
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}
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}
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if (!stations.isEmpty()) {
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if (null != basConveyorStaService && !basConveyorStaService.updateBatchById(stations)) {
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throw new Exception("更新数据库数据失败");
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}
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}
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} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot());
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}
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}
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/**
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* 写入 ID+目标站 =====> 单站点写入
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*/
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private void write(StaProtocol staProtocol) throws InterruptedException {
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if (null == staProtocol) {
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return;
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}
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int index = staNos1.indexOf(staProtocol.getSiteId());
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index += 1;
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short[] array = new short[2];
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array[0] = staProtocol.getStaNo();
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array[1] = staProtocol.getWorkNo();
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String staNoAddress = "DB83." + (index * 8 + 4);
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String workNoAddress = "DB83." + (index * 8 + 6);
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OperateResult write1 = siemensS7Net.Write(staNoAddress, array);
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if (!write1.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(array)));
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log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(array));
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return;
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}
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据成功。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(array)));
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log.info("写入输送线站点数据成功。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(array));
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}
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/**
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* 心跳
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*/
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private void heartbeat() {
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if (heartBeatVal == 1) {
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heartBeatVal = 2;
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} else {
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heartBeatVal = 1;
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}
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OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
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if (!write.IsSuccess) {
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News.error("输送线plc编号={} 心跳失败", slave.getId());
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}
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}
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/**
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* 设置入库标记
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*/
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@Override
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public void setPakMk(Integer siteId, boolean pakMk) {
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StaProtocol staProtocol = station.get(siteId);
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if (null != staProtocol) {
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staProtocol.setPakMk(pakMk);
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}
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}
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public synchronized void setOutInModel(Short staNo, Short outInModel) {
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String dbAddress = "DB51.4";
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if (staNo == 105) {
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dbAddress = "DB51.4";
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} else if (staNo == 205) {
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dbAddress = "DB51.10";
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} else if (staNo == 346) {
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dbAddress = "DB51.12";
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} else {
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News.error("模式切换失败，地址错误={},model={}", staNo, outInModel);
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return;
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}
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OperateResult write = siemensS7Net.Write(dbAddress, outInModel);
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if (!write.IsSuccess) {
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News.error("模式切换失败={},model={}", staNo, outInModel);
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}
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}
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@Override
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public void close() {
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siemensS7Net.ConnectClose();
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}
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// 更新入出库模式
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private void updateIoMode() {
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if (this.ioModeOf2_5 != null && (this.ioModeOf2_5.id == 0 || this.ioModeOf2_5.id == 1)) {
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short[] array = new short[1];
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array[0] = this.ioModeOf2_5.id;
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if (!siemensS7Net.Write("DB83.80", this.ioModeOf2_5.id).IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2.5F入出库模式失败", this.ioModeOf2_5));
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log.error("【{0}】写入输送线2.5F入出库模式失败。输送线plc编号={}", this.ioModeOf2_5);
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} else {
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if (station.get(1031) != null) {
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station.get(1031).setOutInModel(this.ioModeOf2_5.id);
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station.get(1032).setOutInModel(this.ioModeOf2_5.id);
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}
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}
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}
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}
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}
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