package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.core.exception.CoolException;
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import com.zy.asrs.domain.enums.TaskStatusType;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.entity.CommandInfo;
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import com.zy.asrs.entity.CommandInfoLog;
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import com.zy.asrs.entity.TaskWrk;
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import com.zy.asrs.service.*;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.CommandStatusType;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaProtocol;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Map;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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private short heartBeatVal = 1;
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public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
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add(100);add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);add(109);add(110);add(111);
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add(112);add(113);add(114);add(115);add(116);add(117);add(118);add(119);add(120);add(121);add(122);add(123);
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}};
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public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
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add(200);add(201);add(202);add(203);
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add(204);add(205);add(206);add(207);
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add(208);add(209);add(210);add(211);
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add(212);add(213);add(214);add(215);
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add(216);add(217);add(218);add(219);
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add(220);add(221);add(222);add(223);
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add(224);add(225);add(226);add(227);
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add(228);add(229);add(230);add(231);
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add(232);add(233);add(234);add(235);
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}};
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public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{
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add(300);add(301);add(302);add(303);
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add(304);add(305);add(306);add(307);
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}};
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public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{
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add(400);add(401);add(402);add(403);
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add(404);add(405);add(406);add(407);
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}};
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/**
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* 条码数量
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*/
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private int barcodeSize = 7;
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/**
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* 入出库模式
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* 0：未知
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* 1：入库启动中
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* 2.入库模式
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* 3.出库启动中 （不能生成入库工作档）
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* 4.出库模式
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*/
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public IoModeType ioModeOf2F = IoModeType.NONE;
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// public IoModeType ioMode = IoModeType.NONE;
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private ArrayList<Integer> getStaNo() {
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switch (slave.getId()) {
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case 1:
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return staNos1;
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case 2:
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return staNos2;
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case 3:
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return staNos3;
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case 4:
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return staNos4;
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default:
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throw new CoolException("服务器异常");
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}
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}
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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break;
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// 写数据 ID+目标站
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case 2:
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write((StaProtocol)task.getData());
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break;
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case 3:
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write2((StaProtocol)task.getData());
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(400);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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/**
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* 初始化站点状态
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*/
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private void initSite() {
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ArrayList<Integer> staNos = getStaNo();
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// 站点编号
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) 0); // ID
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staProtocol.setAutoing(false); // 自动
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staProtocol.setLoading(false); // 有物
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staProtocol.setInEnable(false); // 可入
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staProtocol.setOutEnable(false); // 可出
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staProtocol.setEmptyMk(false); // 空板信号
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staProtocol.setStaNo((short) 0); // 目标站
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if(connect.IsSuccess){
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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// DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
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// deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败");
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initSite();
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}
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siemensS7Net.ConnectClose();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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// // 更新入出库模式
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// updateIoMode();
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ArrayList<Integer> staNos = getStaNo();
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int staNoSize = staNos.size();
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2)); // 目标站
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}
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}
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//Thread.sleep(200);
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OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB101.0", (short) (staNoSize*2));
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if (result1.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setCar(status[6]); // 是否有车
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staProtocol.setLow(status[7]); // 低库位
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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if (slave.getId() == 1){
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//条码
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//Thread.sleep(200);
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.102",(short)60);
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if (result2.IsSuccess) {
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for (int i = 0; i < 6; i++) {
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String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*10,8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
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if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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// 外形检测 - 102
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//Thread.sleep(100);
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OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB101.160", (short)1);
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if (result4.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result4.Content, 0, 1);
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StaProtocol staProtocol = station.get(103);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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// 外形检测 - 107
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//Thread.sleep(50);
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OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB101.164", (short)1);
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if (result5.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result5.Content, 0, 1);
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StaProtocol staProtocol = station.get(107);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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// 外形检测 - 111
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//Thread.sleep(50);
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OperateResultExOne<byte[]> result6 = siemensS7Net.Read("DB101.168", (short)1);
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if (result6.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result6.Content, 0, 1);
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StaProtocol staProtocol = station.get(111);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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// 外形检测 - 115
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//Thread.sleep(50);
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OperateResultExOne<byte[]> result7 = siemensS7Net.Read("DB101.172", (short)1);
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if (result7.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result7.Content, 0, 1);
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StaProtocol staProtocol = station.get(115);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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// 外形检测 - 119
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//Thread.sleep(50);
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OperateResultExOne<byte[]> result8 = siemensS7Net.Read("DB101.176", (short)1);
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if (result8.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result8.Content, 0, 1);
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StaProtocol staProtocol = station.get(119);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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// 外形检测 - 123
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//Thread.sleep(50);
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OperateResultExOne<byte[]> result9 = siemensS7Net.Read("DB101.180", (short)1);
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if (result9.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result9.Content, 0, 1);
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StaProtocol staProtocol = station.get(123);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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} else if (slave.getId() == 3) {
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//条码
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//Thread.sleep(200);
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.18",(short)10);
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if (result2.IsSuccess) {
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String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,0,8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 7);
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if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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// 外形检测 - 111
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//Thread.sleep(50);
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OperateResultExOne<byte[]> result10 = siemensS7Net.Read("DB101.26", (short)1);
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if (result10.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result10.Content, 0, 1);
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StaProtocol staProtocol = station.get(301);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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}
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OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB13.2", (short) (staNoSize*4));
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if (resultErr.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4, 1);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setBreakerErr(status[0]);
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staProtocol.setInfraredErr(status[1]);
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staProtocol.setOutTimeErr(status[2]);
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staProtocol.setSeizeSeatErr(status[3]);
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staProtocol.setWrkYgoodsN(status[4]);
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staProtocol.setInverterErr(status[5]);
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staProtocol.setContactErr(status[6]);
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staProtocol.setUpcontactErr(status[7]);
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}
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}
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// //RGV台车位置
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// Thread.sleep(200);
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// OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.0",(short)4);
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// if (result3.IsSuccess) {
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// for (int i = 0; i < 2; i++) {
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// Integer siteId = i==0 ? 1 : 2; // 站点编号
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// StaProtocol staProtocol = station.get(siteId);
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// if (null == staProtocol) {
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// staProtocol = new StaProtocol();
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// staProtocol.setSiteId(siteId);
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// station.put(siteId, staProtocol);
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// }
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// staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2)));
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//// String aa = staProtocol.getNearbySta();
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//// System.out.println(siteId + "===>>" + staProtocol.getNearbySta());
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// }
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// }
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// OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0");
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// if (result2.IsSuccess) {
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// this.ioMode = IoModeType.get(result2.Content);
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// }
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if (result.IsSuccess && result1.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
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deviceErrorService.deleteDeviceError("devp", slave.getId());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
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deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败");
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}
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}
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/**
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* 写入 ID+目标站 =====> 单站点写入
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*/
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private void write(StaProtocol staProtocol) throws InterruptedException {
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if (null == staProtocol) {
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return;
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}
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ArrayList<Integer> staNos = getStaNo();
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int index = staNos.indexOf(staProtocol.getSiteId());
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short[] array = new short[2];
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array[0] = staProtocol.getWorkNo();
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array[1] = staProtocol.getStaNo();
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// OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
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//更新命令日志
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CommandInfoLogService commandInfoLogService = SpringUtils.getBean(CommandInfoLogService.class);
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CommandInfoService commandInfoService = SpringUtils.getBean(CommandInfoService.class);
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CommandInfo commandInfo = commandInfoService.selectById(staProtocol.getCommandId());
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CommandInfoLog commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
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commandInfoLog.setId(null);
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// CommandInfoLog commandInfoLog = new CommandInfoLog();
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// if (commandInfo != null) {
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// commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
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// commandInfoLog.setId(null);
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// }else {
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// Date now = new Date();
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// commandInfoLog.setCommand(JSON.toJSONString(staProtocol));
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// commandInfoLog.setCommandStatus(3);
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// commandInfoLog.setStartTime(now);
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// commandInfoLog.setExecuteTime(now);
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// commandInfoLog.setCompleteTime(now);
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// commandInfoLog.setDevice(SlaveType.Devp.toString());
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// commandInfoLog.setWrkNo(9999);
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// commandInfoLog.setTaskNo("9999");
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// commandInfoLog.setCommandDesc("手动命令");
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// }
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OperateResult writeResult;
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//任务下发次数
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int writeCount = 0;
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//任务下发成功标识
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boolean writeFlag = false;
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while(writeCount < 5){
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writeResult = siemensS7Net.Write("DB100." + index*4, array); // 工作号、目标站
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if(writeResult.IsSuccess){
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Thread.sleep(200);
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OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short)4);
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if(readResult.IsSuccess){
|
short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
|
if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){
|
//任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
Date now = new Date();
|
|
//更新指令状态
|
commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//输送线直接完成状态
|
commandInfo.setExecuteTime(now);
|
commandInfo.setCompleteTime(now);
|
commandInfoService.updateById(commandInfo);
|
|
//更新指令日志
|
commandInfoLog.setDeviceLog("指令下发成功");
|
commandInfoLog.setCommandStatus(CommandStatusType.COMPLETE.id);//输送线直接完成状态
|
commandInfoLog.setExecuteTime(now);
|
commandInfoLog.setCompleteTime(now);
|
commandInfoLogService.insert(commandInfoLog);
|
|
//更新任务步序
|
TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
|
TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue());
|
if (taskWrk != null) {
|
taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
|
taskWrkService.updateById(taskWrk);
|
}
|
|
break;
|
} else {//返回结果是成功了，但是真实值不相同
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol),writeCount));
|
log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
//更新指令日志
|
commandInfoLog.setDeviceLog("指令下发失败");
|
commandInfoLogService.insert(commandInfoLog);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
//更新指令日志
|
commandInfoLog.setDeviceLog("指令下发失败");
|
commandInfoLogService.insert(commandInfoLog);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol),writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
//更新指令日志
|
commandInfoLog.setDeviceLog("指令下发失败");
|
commandInfoLogService.insert(commandInfoLog);
|
}
|
Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if(!writeFlag){
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
//重新添加数据到任务队列
|
boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
|
read();//读取1次设备状态
|
return;
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
Integer siteId = staProtocol.getSiteId();
|
staProtocol = station.get(siteId);
|
if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
|
staProtocol.setPakMk(true);
|
}
|
|
//更新任务步序
|
TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
|
TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue());
|
if (taskWrk != null) {
|
taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
|
taskWrkService.updateById(taskWrk);
|
}
|
}
|
|
}
|
private void write2(StaProtocol staProtocol) throws InterruptedException {
|
if (null == staProtocol) {
|
return;
|
}
|
ArrayList<Integer> staNos = getStaNo();
|
|
int index = staNos.indexOf(staProtocol.getSiteId());
|
short[] array = new short[2];
|
array[0] = staProtocol.getWorkNo();
|
array[1] = staProtocol.getStaNo();
|
// OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
|
|
//更新命令日志
|
// CommandInfoLogService commandInfoLogService = SpringUtils.getBean(CommandInfoLogService.class);
|
// CommandInfoService commandInfoService = SpringUtils.getBean(CommandInfoService.class);
|
// CommandInfo commandInfo = commandInfoService.selectById(staProtocol.getCommandId());
|
// CommandInfoLog commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
|
// commandInfoLog.setId(null);
|
// CommandInfoLog commandInfoLog = new CommandInfoLog();
|
// if (commandInfo != null) {
|
// commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
|
// commandInfoLog.setId(null);
|
// }else {
|
// Date now = new Date();
|
// commandInfoLog.setCommand(JSON.toJSONString(staProtocol));
|
// commandInfoLog.setCommandStatus(3);
|
// commandInfoLog.setStartTime(now);
|
// commandInfoLog.setExecuteTime(now);
|
// commandInfoLog.setCompleteTime(now);
|
// commandInfoLog.setDevice(SlaveType.Devp.toString());
|
// commandInfoLog.setWrkNo(9999);
|
// commandInfoLog.setTaskNo("9999");
|
// commandInfoLog.setCommandDesc("手动命令");
|
// }
|
|
OperateResult writeResult;
|
//任务下发次数
|
int writeCount = 0;
|
//任务下发成功标识
|
boolean writeFlag = false;
|
while(writeCount < 5){
|
writeResult = siemensS7Net.Write("DB100." + index*4, array); // 工作号、目标站
|
|
if(writeResult.IsSuccess){
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short)4);
|
if(readResult.IsSuccess){
|
short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
|
if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){
|
//任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
Date now = new Date();
|
|
// //更新指令状态
|
// commandInfo.setCommandStatus(CommandStatusType.COMPLETE.id);//输送线直接完成状态
|
// commandInfo.setExecuteTime(now);
|
// commandInfo.setCompleteTime(now);
|
// commandInfoService.updateById(commandInfo);
|
//
|
// //更新指令日志
|
// commandInfoLog.setDeviceLog("指令下发成功");
|
// commandInfoLog.setCommandStatus(CommandStatusType.COMPLETE.id);//输送线直接完成状态
|
// commandInfoLog.setExecuteTime(now);
|
// commandInfoLog.setCompleteTime(now);
|
// commandInfoLogService.insert(commandInfoLog);
|
|
//更新任务步序
|
// TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
|
// TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue());
|
// if (taskWrk != null) {
|
// taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
|
// taskWrkService.updateById(taskWrk);
|
// }
|
|
break;
|
} else {//返回结果是成功了，但是真实值不相同
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol),writeCount));
|
log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
// //更新指令日志
|
// commandInfoLog.setDeviceLog("指令下发失败");
|
// commandInfoLogService.insert(commandInfoLog);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
// //更新指令日志
|
// commandInfoLog.setDeviceLog("指令下发失败");
|
// commandInfoLogService.insert(commandInfoLog);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol),writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
// //更新指令日志
|
// commandInfoLog.setDeviceLog("指令下发失败");
|
// commandInfoLogService.insert(commandInfoLog);
|
}
|
Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if(!writeFlag){
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
//重新添加数据到任务队列
|
boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
|
read();//读取1次设备状态
|
return;
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
Integer siteId = staProtocol.getSiteId();
|
staProtocol = station.get(siteId);
|
if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
|
staProtocol.setPakMk(true);
|
}
|
|
//更新任务步序
|
TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
|
TaskWrk taskWrk = taskWrkService.selectByWrkNo(staProtocol.getWorkNo().intValue());
|
if (taskWrk != null) {
|
taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
|
taskWrkService.updateById(taskWrk);
|
}
|
}
|
|
}
|
|
// /**
|
// * 写入 ID+目标站 =====> 单站点写入
|
// */
|
// private void write(StaProtocol staProtocol) throws InterruptedException {
|
// if (null == staProtocol) {
|
// return;
|
// }
|
// int index = staNos.indexOf(staProtocol.getSiteId());
|
// short[] array = new short[2];
|
// array[0] = staProtocol.getWorkNo();
|
// array[1] = staProtocol.getStaNo();
|
// OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
|
//
|
//// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号
|
//// Thread.sleep(500);
|
//// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站
|
//
|
// if (!write.IsSuccess) {
|
// staProtocol = station.get(staProtocol.getSiteId());
|
// if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
|
// staProtocol.setPakMk(true);
|
// }
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
// log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
// } else {
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
// log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
|
//
|
// Integer siteId = staProtocol.getSiteId();
|
// staProtocol = station.get(siteId);
|
// if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
|
// staProtocol.setPakMk(true);
|
// }
|
// }
|
// }
|
|
// 更新入出库模式
|
private void updateIoMode() throws InterruptedException {
|
if (this.ioModeOf2F != IoModeType.NONE) {
|
if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
}
|
|
/**
|
* 心跳
|
*/
|
private void heartbeat(){
|
if (heartBeatVal == 1) {
|
heartBeatVal = 2;
|
} else {
|
heartBeatVal = 1;
|
}
|
OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
|
if (!write.IsSuccess) {
|
log.error("输送线plc编号={} 心跳失败", slave.getId());
|
}
|
}
|
|
/**
|
* 设置入库标记
|
*/
|
@Override
|
public void setPakMk(Integer siteId, boolean pakMk) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null != staProtocol) {
|
staProtocol.setPakMk(pakMk);
|
}
|
}
|
|
@Override
|
public void close() {
|
siemensS7Net.ConnectClose();
|
}
|
|
public static void main(String[] args) {
|
ArrayList<Integer> staNos = staNos1;
|
System.out.println(staNos.indexOf(129));
|
System.out.println(staNos.size());
|
for (int i = 0; i<staNos.size(); i++) {
|
// System.out.println(i*2);
|
// System.out.println(i*2 + 200);
|
// System.out.println(i);
|
}
|
int index = staNos.indexOf(128);
|
System.out.println(index*2);
|
System.out.println(index*2 + 200);
|
}
|
|
// public static void main(String[] args) throws Exception {
|
// DevpSlave slave = new DevpSlave();
|
// slave.setIp("192.168.2.125");
|
// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
|
// devpThread.connect();
|
// devpThread.read();
|
// // 写
|
// StaProtocol staProtocol = devpThread.getStation().get(1);
|
// staProtocol.setWorkNo((short) 232);
|
// staProtocol.setStaNo((short) 6);
|
// staProtocol.setAutoing(true);
|
// staProtocol.setEmptyMk(true);
|
// staProtocol.setInEnable(true);
|
// devpThread.write(staProtocol);
|
// System.out.println("----------------------------------------");
|
// // 读
|
// devpThread.read();
|
// System.out.println(JSON.toJSONString(devpThread.station));
|
//
|
// }
|
|
}
|
