package com.zy.core.thread;
|
|
import HslCommunication.Core.Types.OperateResult;
|
import HslCommunication.Core.Types.OperateResultExOne;
|
import HslCommunication.Profinet.Siemens.SiemensPLCS;
|
import HslCommunication.Profinet.Siemens.SiemensS7Net;
|
import com.alibaba.fastjson.JSON;
|
import com.core.common.Cools;
|
import com.core.common.DateUtils;
|
import com.core.common.SpringUtils;
|
import com.core.exception.CoolException;
|
import com.zy.asrs.entity.BasDevp;
|
import com.zy.asrs.service.BasDevpService;
|
import com.zy.asrs.service.DeviceErrorService;
|
import com.zy.core.DevpThread;
|
import com.zy.core.cache.MessageQueue;
|
import com.zy.core.cache.OutputQueue;
|
import com.zy.core.cache.SlaveConnection;
|
import com.zy.core.enums.IoModeType;
|
import com.zy.core.enums.SlaveType;
|
import com.zy.core.model.DevpSlave;
|
import com.zy.core.model.Task;
|
import com.zy.core.model.protocol.StaProtocol;
|
import lombok.Data;
|
import lombok.extern.slf4j.Slf4j;
|
|
import java.text.MessageFormat;
|
import java.util.ArrayList;
|
import java.util.Date;
|
import java.util.List;
|
import java.util.Map;
|
import java.util.concurrent.ConcurrentHashMap;
|
|
/**
|
* 输送线线程
|
* Created by vincent on 2020/8/4
|
*/
|
@Data
|
@Slf4j
|
public class SiemensDevpThread implements Runnable, DevpThread {
|
|
public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
|
add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);add(109);add(110);
|
add(111);add(112);add(113);add(114);add(115);add(116); // 侧面从 index 16开始 长度12
|
add(201);add(202);add(203);add(204);add(205);add(206);add(207);add(208);add(209);add(210);add(211);add(212);
|
}};
|
|
public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
|
add(301);add(302);add(303);add(304);add(305);add(306);add(307);add(308);
|
}};
|
|
// 侧面三个条码扫描站
|
public static final ArrayList<Integer> barcodeSite = new ArrayList<Integer>() {{
|
add(202);add(206);add(211);
|
}};
|
|
/**
|
* 入出库模式
|
* 0：未知
|
* 1：入库启动中
|
* 2.入库模式
|
* 3.出库启动中 （不能生成入库工作档）
|
* 4.出库模式
|
*/
|
public IoModeType ioModeOf1F1 = IoModeType.NONE;
|
public IoModeType ioModeOf1F2 = IoModeType.NONE;
|
public IoModeType ioModeOf1F3 = IoModeType.NONE;
|
public IoModeType ioModeOf1F4 = IoModeType.NONE;
|
public IoModeType ioModeOf1F5 = IoModeType.NONE;
|
|
public IoModeType ioModeOf2F1 = IoModeType.NONE;
|
public IoModeType ioModeOf2F2 = IoModeType.NONE;
|
public IoModeType ioModeOf2F3 = IoModeType.NONE;
|
|
private DevpSlave slave;
|
private SiemensS7Net siemensS7Net;
|
private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
|
|
/**
|
* 条码数量
|
*/
|
private int barcodeSize = 8;
|
|
public SiemensDevpThread(DevpSlave slave) {
|
this.slave = slave;
|
}
|
|
|
private ArrayList<Integer> getStaNo() {
|
switch (slave.getId()) {
|
case 1:
|
return staNos1;
|
case 2:
|
return staNos2;
|
default:
|
throw new CoolException("服务器异常");
|
}
|
}
|
|
@Override
|
@SuppressWarnings("InfiniteLoopStatement")
|
public void run() {
|
connect();
|
while (true) {
|
try {
|
int step = 1;
|
Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
|
if (task != null) {
|
step = task.getStep();
|
}
|
switch (step) {
|
// 读数据
|
case 1:
|
read();
|
break;
|
// 写数据 ID+目标站
|
case 2:
|
write((StaProtocol) task.getData());
|
read();
|
break;
|
default:
|
break;
|
}
|
// Thread.sleep(400);
|
} catch (Exception e) {
|
e.printStackTrace();
|
}
|
|
}
|
}
|
|
/**
|
* 初始化站点状态
|
*/
|
private void initSite() {
|
ArrayList<Integer> staNos = getStaNo();
|
// 站点编号
|
for (Integer siteId : staNos) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setWorkNo((short) 0); // ID
|
staProtocol.setAutoing(false); // 自动
|
staProtocol.setLoading(false); // 有物
|
staProtocol.setInEnable(false); // 可入
|
staProtocol.setOutEnable(false); // 可出
|
staProtocol.setEmptyMk(false); // 空板信号
|
staProtocol.setStaNo((short) 0); // 目标站
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
|
@Override
|
public boolean connect() {
|
boolean result = false;
|
siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
|
siemensS7Net.setRack(slave.getRack().byteValue());
|
siemensS7Net.setSlot(slave.getSlot().byteValue());
|
OperateResult connect = siemensS7Net.ConnectServer();
|
if (connect.IsSuccess) {
|
result = true;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
log.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
// DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
|
// deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败");
|
initSite();
|
}
|
siemensS7Net.ConnectClose();
|
return result;
|
}
|
|
/**
|
* 读取状态 ====> 整块plc
|
*/
|
private void read() throws InterruptedException {
|
|
ArrayList<Integer> staNos = getStaNo();
|
int staNoSize = staNos.size();
|
OperateResultExOne<byte[]> result;
|
if (slave.getId() == 1) {
|
// 读正面货位信息反馈
|
result = siemensS7Net.Read("DB101.0", (short) (16 * 8));
|
if (result.IsSuccess) {
|
for (int i = 0; i < 16; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号
|
|
staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站
|
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
|
staProtocol.setAutoing(status[0]); // 自动
|
staProtocol.setLoading(status[1]); // 有物
|
staProtocol.setInEnable(status[2]); // 可入
|
staProtocol.setOutEnable(status[3]);// 可出
|
staProtocol.setEmptyMk(status[4]); // 空板信号
|
staProtocol.setFullPlt(status[5]); // 满托盘
|
staProtocol.setHigh(status[6]); // 高库位
|
staProtocol.setLow(status[7]); // 低库位
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
// 读侧面货位信息反馈
|
OperateResultExOne<byte[]> resultCm = siemensS7Net.Read("DB101.800", (short) (12 * 8));
|
if (resultCm.IsSuccess) {
|
for (int i = 16; i < staNoSize; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(resultCm.Content, (i - 16) * 8)); // 工作号
|
|
staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(resultCm.Content, (i - 16) * 8 + 4)); // 目标站
|
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(resultCm.Content, (i - 16) * 8 + 6, 2);
|
staProtocol.setAutoing(status[0]); // 自动
|
staProtocol.setLoading(status[1]); // 有物
|
staProtocol.setInEnable(status[2]); // 可入
|
staProtocol.setOutEnable(status[3]);// 可出
|
staProtocol.setEmptyMk(status[4]); // 空板信号
|
staProtocol.setFullPlt(status[5]); // 满托盘
|
staProtocol.setHigh(status[6]); // 高库位
|
staProtocol.setLow(status[7]); // 低库位
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
|
// 读取正面条码
|
OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.1404", (short) (16 * 8));
|
if (result2.IsSuccess) {
|
for (int i = 0; i < 16; i++) {
|
int barcodeId = 0;
|
switch (i) {
|
case 1:
|
barcodeId = 1;
|
break;
|
case 4:
|
barcodeId = 2;
|
break;
|
case 7:
|
barcodeId = 3;
|
break;
|
case 10:
|
barcodeId = 4;
|
break;
|
case 13:
|
barcodeId = 5;
|
break;
|
default:
|
}
|
if (barcodeId != 0) {
|
String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 6, "UTF-8");
|
BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
|
if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
|
barcodeThread.setBarcode(barcode);
|
}
|
}
|
}
|
}
|
|
// 读取侧面条码
|
OperateResultExOne<byte[]> resultCM2 = siemensS7Net.Read("DB101.2574", (short) (3 * 4 * 6));
|
if (resultCM2.IsSuccess) {
|
for (int i = 8; i >= 6; i--) {
|
BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i);
|
List<String> barcodes = new ArrayList<>();
|
for (int j = 0; j < 4; j++) {
|
String barcode1 = siemensS7Net.getByteTransform().TransString(resultCM2.Content, (8 - i) * 24 + j * 6, 6, "UTF-8");
|
if (!Cools.isEmpty(barcode1) && !barcode1.equals("000000") && !barcode1.equals("NoRead")) {
|
barcodes.add(barcode1);
|
}
|
}
|
String barcode = String.join("#", barcodes);
|
if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
|
barcodeThread.setBarcode(barcode);
|
}
|
}
|
}
|
|
// 读取正面外形检测
|
OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.936", (short) (16 * 8));
|
if (resultErr1.IsSuccess) {
|
for (int i = 0; i < 16; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
StaProtocol staProtocol = station.get(siteId);
|
boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, i * 2, 1);
|
staProtocol.setFrontErr(status1[0]);
|
staProtocol.setBackErr(status1[1]);
|
staProtocol.setHighErr(status1[2]);
|
staProtocol.setLeftErr(status1[3]);
|
staProtocol.setRightErr(status1[4]);
|
staProtocol.setWeightErr(status1[5]);
|
staProtocol.setBarcodeErr(status1[6]);
|
}
|
}
|
|
// 读取侧面外形检测
|
OperateResultExOne<byte[]> resultErrCM1 = siemensS7Net.Read("DB101.1336", (short) (12 * 8));
|
if (resultErrCM1.IsSuccess) {
|
for (int i = 16; i < staNoSize; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
StaProtocol staProtocol = station.get(siteId);
|
boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErrCM1.Content, (i - 16) * 2, 1);
|
staProtocol.setFrontErr(status1[0]);
|
staProtocol.setBackErr(status1[1]);
|
staProtocol.setHighErr(status1[2]);
|
staProtocol.setLeftErr(status1[3]);
|
staProtocol.setRightErr(status1[4]);
|
staProtocol.setWeightErr(status1[5]);
|
staProtocol.setBarcodeErr(status1[6]);
|
}
|
}
|
|
// 读正面故障反馈
|
OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (16 * 4));
|
if (resultErr.IsSuccess) {
|
for (int i = 0; i < 16; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1);
|
StaProtocol staProtocol = station.get(siteId);
|
staProtocol.setBreakerErr(status[0]);
|
staProtocol.setInfraredErr(status[1]);
|
staProtocol.setOutTimeErr(status[2]);
|
staProtocol.setSeizeSeatErr(status[3]);
|
staProtocol.setWrkYgoodsN(status[4]);
|
staProtocol.setInverterErr(status[5]);
|
staProtocol.setContactErr(status[6]);
|
staProtocol.setUpcontactErr(status[7]);
|
|
}
|
}
|
|
// 读侧面故障反馈
|
OperateResultExOne<byte[]> resultErrCM = siemensS7Net.Read("DB101.2540.0", (short) (12 * 4));
|
if (resultErrCM.IsSuccess) {
|
for (int i = 16; i < staNoSize; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrCM.Content, (i - 16) * 4, 1);
|
StaProtocol staProtocol = station.get(siteId);
|
staProtocol.setBreakerErr(status[0]);
|
staProtocol.setInfraredErr(status[1]);
|
staProtocol.setOutTimeErr(status[2]);
|
staProtocol.setSeizeSeatErr(status[3]);
|
staProtocol.setWrkYgoodsN(status[4]);
|
staProtocol.setInverterErr(status[5]);
|
staProtocol.setContactErr(status[6]);
|
staProtocol.setUpcontactErr(status[7]);
|
|
}
|
}
|
} else {
|
// 读外置输送线货位信息反馈
|
result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8));
|
if (result.IsSuccess) {
|
for (int i = 0; i < staNoSize; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号
|
|
staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站
|
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
|
staProtocol.setAutoing(status[0]); // 自动
|
staProtocol.setLoading(status[1]); // 有物
|
staProtocol.setInEnable(status[2]); // 可入
|
staProtocol.setOutEnable(status[3]);// 可出
|
staProtocol.setEmptyMk(status[4]); // 空板信号
|
staProtocol.setFullPlt(status[5]); // 满托盘
|
staProtocol.setHigh(status[6]); // 高库位
|
staProtocol.setLow(status[7]); // 低库位
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
}
|
|
if (result.IsSuccess) {
|
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId()));
|
|
// 根据实时信息更新数据库
|
try {
|
List<BasDevp> basDevps = new ArrayList<>();
|
for (Integer siteId : staNos) {
|
StaProtocol staProtocol = station.get(siteId);
|
basDevps.add(staProtocol.toSqlModel());
|
}
|
|
BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
|
if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
|
throw new Exception("更新数据库数据失败");
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
|
DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
|
deviceErrorService.deleteDeviceError("devp", slave.getId());
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
|
deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败");
|
}
|
}
|
|
|
private void write(StaProtocol staProtocol) throws InterruptedException {
|
if (null == staProtocol) {
|
return;
|
}
|
ArrayList<Integer> staNos = getStaNo();
|
|
int index = staNos.indexOf(staProtocol.getSiteId());
|
// 任务号地址
|
String workNoAddress;
|
// 目标站地址
|
String staNoAddress;
|
if (index < 16) {
|
workNoAddress = "DB100." + index * 4;
|
staNoAddress = "DB100." + (index * 4 + 2);
|
} else {
|
workNoAddress = "DB100." + (400 + (index-16) * 4);
|
staNoAddress = "DB100." + (400 + (index-16) * 4 + 2);
|
}
|
|
OperateResult writeResult;
|
//任务下发次数
|
int writeCount = 0;
|
//任务下发成功标识
|
boolean writeFlag = false;
|
while (writeCount < 5) {
|
OperateResult writeResult1 = siemensS7Net.Write(workNoAddress, staProtocol.getWorkNo()); // 工作号
|
OperateResult writeResult2 = siemensS7Net.Write(staNoAddress, staProtocol.getStaNo()); // 目标站
|
if (writeResult1.IsSuccess && writeResult2.IsSuccess) {
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 2);
|
if (readResult.IsSuccess) {
|
// short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
|
// short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
|
// if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) {
|
// //任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
break;
|
// } else {//返回结果是成功了，但是真实值不相同
|
// writeCount++;
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
// slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
// log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
// }
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
// Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if (!writeFlag) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
// //重新添加数据到任务队列
|
// boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
|
// read();//读取1次设备状态
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
// Integer siteId = staProtocol.getSiteId();
|
// staProtocol = station.get(siteId);
|
// if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
|
// staProtocol.setPakMk(true);
|
// }
|
}
|
|
|
}
|
|
// /**
|
// * 写入 ID+目标站 =====> 单站点写入
|
// */
|
// private void write(StaProtocol staProtocol) throws InterruptedException {
|
// if (null == staProtocol) {
|
// return;
|
// }
|
// int index = staNos.indexOf(staProtocol.getSiteId());
|
// short[] array = new short[2];
|
// array[0] = staProtocol.getWorkNo();
|
// array[1] = staProtocol.getStaNo();
|
// OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
|
//
|
//// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号
|
//// Thread.sleep(500);
|
//// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站
|
//
|
// if (!write.IsSuccess) {
|
// staProtocol = station.get(staProtocol.getSiteId());
|
// if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
|
// staProtocol.setPakMk(true);
|
// }
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
// log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
// } else {
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
// log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
|
//
|
// Integer siteId = staProtocol.getSiteId();
|
// staProtocol = station.get(siteId);
|
// if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
|
// staProtocol.setPakMk(true);
|
// }
|
// }
|
// }
|
|
private void write2(StaProtocol staProtocol) throws InterruptedException {
|
if (null == staProtocol) {
|
return;
|
}
|
ArrayList<Integer> staNos = getStaNo();
|
|
int index = staNos.indexOf(staProtocol.getSiteId());
|
short[] array = new short[2];
|
array[0] = staProtocol.getWorkNo();
|
array[1] = staProtocol.getStaNo();
|
|
OperateResult writeResult;
|
//任务下发次数
|
int writeCount = 0;
|
//任务下发成功标识
|
boolean writeFlag = false;
|
while (writeCount < 5) {
|
writeResult = siemensS7Net.Write("DB100." + index * 4, array); // 工作号、目标站
|
|
if (writeResult.IsSuccess) {
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 4);
|
if (readResult.IsSuccess) {
|
short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
|
if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) {
|
//任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
Date now = new Date();
|
break;
|
} else {//返回结果是成功了，但是真实值不相同
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if (!writeFlag) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
//重新添加数据到任务队列
|
boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol));
|
read();//读取1次设备状态
|
return;
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
//log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
Integer siteId = staProtocol.getSiteId();
|
staProtocol = station.get(siteId);
|
if ((siteId == 101 || siteId == 201) && (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0)) {
|
staProtocol.setPakMk(true);
|
}
|
|
}
|
|
}
|
|
|
// 更新入出库模式
|
private void updateIoMode() throws InterruptedException {
|
if (slave.getId() == 1 && this.ioModeOf1F1 != null) {
|
if (!siemensS7Net.Write("DB4.2", this.ioModeOf1F1.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线21F1入出库模式失败。输送线plc编号={2}", slave.getId()));
|
log.error("写入输送线2F1入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf1F2 != null) {
|
if (!siemensS7Net.Write("DB4.4", this.ioModeOf1F2.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F2入出库模式失败。输送线plc编号={3}", slave.getId()));
|
log.error("写入输送线2F2入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf1F2 != null) {
|
if (!siemensS7Net.Write("DB4.2", this.ioModeOf1F2.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F1入出库模式失败。输送线plc编号={2}", slave.getId()));
|
log.error("写入输送线3F1入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf1F2 != null) {
|
if (!siemensS7Net.Write("DB4.4", this.ioModeOf1F2.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F2入出库模式失败。输送线plc编号={3}", slave.getId()));
|
log.error("写入输送线3F2入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
}
|
|
|
/**
|
* 设置入库标记
|
*/
|
@Override
|
public void setPakMk(Integer siteId, boolean pakMk) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null != staProtocol) {
|
staProtocol.setPakMk(pakMk);
|
}
|
}
|
|
@Override
|
public void close() {
|
siemensS7Net.ConnectClose();
|
}
|
|
|
}
|
