package com.zy.core.utils;
|
|
import com.alibaba.fastjson.JSON;
|
import com.alibaba.fastjson.JSONObject;
|
import com.baomidou.mybatisplus.mapper.EntityWrapper;
|
import com.zy.asrs.entity.*;
|
import com.zy.asrs.service.*;
|
import com.zy.common.model.StartupDto;
|
import com.zy.common.service.CommonService;
|
import com.zy.common.utils.RedisUtil;
|
import com.zy.core.News;
|
import com.zy.core.cache.MessageQueue;
|
import com.zy.core.cache.SlaveConnection;
|
import com.zy.core.enums.RedisKeyType;
|
import com.zy.core.enums.SlaveType;
|
import com.zy.core.enums.WrkStsType;
|
import com.zy.core.model.StationObjModel;
|
import com.zy.core.model.Task;
|
import com.zy.core.model.command.StationCommand;
|
import com.zy.core.model.protocol.StationProtocol;
|
import com.zy.core.thread.StationThread;
|
import org.springframework.beans.factory.annotation.Autowired;
|
import org.springframework.stereotype.Component;
|
|
import java.util.*;
|
|
@Component
|
public class StationOperateProcessUtils {
|
|
@Autowired
|
private BasDevpService basDevpService;
|
@Autowired
|
private WrkMastService wrkMastService;
|
@Autowired
|
private CommonService commonService;
|
@Autowired
|
private BasCrnpService basCrnpService;
|
@Autowired
|
private RedisUtil redisUtil;
|
@Autowired
|
private LocMastService locMastService;
|
@Autowired
|
private WmsOperateUtils wmsOperateUtils;
|
|
//执行输送站点入库任务
|
public synchronized void stationInExecute() {
|
List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
|
for (BasDevp basDevp : basDevps) {
|
StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
|
if(stationThread == null){
|
continue;
|
}
|
|
Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
|
|
List<StationObjModel> list = basDevp.getBarcodeStationList$();
|
for (StationObjModel entity : list) {
|
Integer stationId = entity.getStationId();
|
if(!stationMap.containsKey(stationId)){
|
continue;
|
}
|
|
StationProtocol stationProtocol = stationMap.get(stationId);
|
if (stationProtocol == null) {
|
continue;
|
}
|
|
Object lock = redisUtil.get(RedisKeyType.STATION_IN_EXECUTE_LIMIT.key + stationId);
|
if(lock != null){
|
continue;
|
}
|
|
//满足自动、有物、有工作号
|
if (stationProtocol.isAutoing()
|
&& stationProtocol.isLoading()
|
&& stationProtocol.getTaskNo() > 0
|
) {
|
//检测任务是否生成
|
WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode", stationProtocol.getBarcode()));
|
if (wrkMast == null) {
|
continue;
|
}
|
|
if (wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) {
|
continue;
|
}
|
|
if (!wrkMast.getWrkNo().equals(stationProtocol.getTaskNo())) {
|
News.taskInfo(stationProtocol.getStationId(), "输送站点工作号:{}与条码搜索到的任务工作号:{}不一致", stationProtocol.getTaskNo(), wrkMast.getWrkNo());
|
continue;
|
}
|
|
String locNo = wrkMast.getLocNo();
|
Integer crnNo = commonService.findCrnNoByLocNo(locNo);
|
if (crnNo == null) {
|
News.taskInfo(wrkMast.getWrkNo(), "未匹配到堆垛机");
|
continue;
|
}
|
|
Integer targetStationId = commonService.findInStationId(crnNo, stationId);
|
if (targetStationId == null) {
|
News.taskInfo(wrkMast.getWrkNo(), "搜索入库站点失败");
|
continue;
|
}
|
|
StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationId, targetStationId, 0);
|
if(command == null){
|
News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
|
continue;
|
}
|
|
wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts);
|
wrkMast.setSourceStaNo(stationProtocol.getStationId());
|
wrkMast.setStaNo(targetStationId);
|
wrkMast.setSystemMsg("");
|
wrkMast.setIoTime(new Date());
|
if (wrkMastService.updateById(wrkMast)) {
|
MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
|
News.info("输送站点入库命令下发成功,站点号={},工作号={},命令数据={}", stationId, wrkMast.getWrkNo(), JSON.toJSONString(command));
|
redisUtil.set(RedisKeyType.STATION_IN_EXECUTE_LIMIT.key + stationId, "lock", 5);
|
}
|
}
|
}
|
}
|
}
|
|
//执行输送站点出库任务
|
public synchronized void stationOutExecute() {
|
List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.OUTBOUND_RUN_COMPLETE.sts));
|
for (WrkMast wrkMast : wrkMasts) {
|
BasCrnp basCrnp = basCrnpService.selectOne(new EntityWrapper<BasCrnp>().eq("crn_no", wrkMast.getCrnNo()));
|
if (basCrnp == null) {
|
continue;
|
}
|
|
List<StationObjModel> outStationList = basCrnp.getOutStationList$();
|
if(outStationList.isEmpty()){
|
News.info("堆垛机:{} 出库站点未设置", basCrnp.getCrnNo());
|
continue;
|
}
|
|
for (StationObjModel stationObjModel : outStationList) {
|
StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, stationObjModel.getDeviceNo());
|
if(stationThread == null){
|
continue;
|
}
|
|
Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
|
StationProtocol stationProtocol = stationMap.get(stationObjModel.getStationId());
|
if (stationProtocol == null) {
|
continue;
|
}
|
|
Object lock = redisUtil.get(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId());
|
if (lock != null) {
|
continue;
|
}
|
|
//满足自动、有物、工作号0
|
if (stationProtocol.isAutoing()
|
&& stationProtocol.isLoading()
|
&& stationProtocol.getTaskNo() == 0
|
) {
|
StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
|
if(command == null){
|
News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
|
continue;
|
}
|
|
wrkMast.setWrkSts(WrkStsType.STATION_RUN.sts);
|
wrkMast.setSystemMsg("");
|
wrkMast.setIoTime(new Date());
|
if (wrkMastService.updateById(wrkMast)) {
|
MessageQueue.offer(SlaveType.Devp, stationObjModel.getDeviceNo(), new Task(2, command));
|
News.info("输送站点出库命令下发成功,站点号={},工作号={},命令数据={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
|
redisUtil.set(RedisKeyType.STATION_OUT_EXECUTE_LIMIT.key + stationProtocol.getStationId(), "lock", 5);
|
}
|
}
|
}
|
}
|
}
|
|
//检测输送站点出库任务执行完成
|
public synchronized void stationOutExecuteFinish() {
|
List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.STATION_RUN.sts));
|
for (WrkMast wrkMast : wrkMasts) {
|
Integer wrkNo = wrkMast.getWrkNo();
|
|
boolean complete = true;
|
List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
|
for (BasDevp basDevp : basDevps) {
|
StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
|
if (stationThread == null) {
|
continue;
|
}
|
|
List<StationProtocol> list = stationThread.getStatus();
|
for (StationProtocol stationProtocol : list) {
|
if (stationProtocol.getTaskNo().equals(wrkNo)) {
|
complete = false;
|
}
|
}
|
}
|
|
if (complete) {
|
wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts);
|
wrkMast.setIoTime(new Date());
|
wrkMastService.updateById(wrkMast);
|
}
|
}
|
}
|
|
//检测输送站点是否运行堵塞
|
public synchronized void checkStationRunBlock() {
|
List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
|
for (BasDevp basDevp : basDevps) {
|
StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
|
if(stationThread == null){
|
continue;
|
}
|
|
List<Integer> runBlockReassignLocStationList = new ArrayList<>();
|
for (StationObjModel stationObjModel : basDevp.getRunBlockReassignLocStationList$()) {
|
runBlockReassignLocStationList.add(stationObjModel.getStationId());
|
}
|
|
List<StationProtocol> list = stationThread.getStatus();
|
for (StationProtocol stationProtocol : list) {
|
if(stationProtocol.isAutoing()
|
&& stationProtocol.isLoading()
|
&& stationProtocol.getTaskNo() > 0
|
&& stationProtocol.isRunBlock()
|
) {
|
WrkMast wrkMast = wrkMastService.selectByWorkNo(stationProtocol.getTaskNo());
|
if (wrkMast == null) {
|
News.info("输送站点号={} 运行阻塞,但无法找到对应任务,工作号={}", stationProtocol.getStationId(), stationProtocol.getTaskNo());
|
continue;
|
}
|
|
Object lock = redisUtil.get(RedisKeyType.CHECK_STATION_RUN_BLOCK_LIMIT_.key + stationProtocol.getTaskNo());
|
if (lock != null) {
|
continue;
|
}
|
redisUtil.set(RedisKeyType.CHECK_STATION_RUN_BLOCK_LIMIT_.key + stationProtocol.getTaskNo(), "lock", 15);
|
|
if (runBlockReassignLocStationList.contains(stationProtocol.getStationId())) {
|
//站点处于重新分配库位区域
|
//运行堵塞,重新申请任务
|
String response = wmsOperateUtils.applyReassignTaskLocNo(wrkMast.getWrkNo());
|
JSONObject jsonObject = JSON.parseObject(response);
|
if (jsonObject.getInteger("code").equals(200)) {
|
StartupDto dto = jsonObject.getObject("data", StartupDto.class);
|
|
String sourceLocNo = wrkMast.getLocNo();
|
String locNo = dto.getLocNo();
|
|
LocMast sourceLocMast = locMastService.queryByLoc(sourceLocNo);
|
if (sourceLocMast == null) {
|
News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位信息不存在", sourceLocNo);
|
continue;
|
}
|
|
if (!sourceLocMast.getLocSts().equals("S")) {
|
News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 源库位状态不处于入库预约", sourceLocNo);
|
continue;
|
}
|
|
LocMast locMast = locMastService.queryByLoc(locNo);
|
if (locMast == null) {
|
News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位信息不存在", locNo);
|
continue;
|
}
|
|
if (!locMast.getLocSts().equals("O")) {
|
News.taskInfo(wrkMast.getWrkNo(), "库位号:{} 目标库位状态不处于空库位", locNo);
|
continue;
|
}
|
|
Integer crnNo = commonService.findCrnNoByLocNo(locNo);
|
if (crnNo == null) {
|
News.taskInfo(wrkMast.getWrkNo(), "未匹配到堆垛机");
|
continue;
|
}
|
|
Integer targetStationId = commonService.findInStationId(crnNo, stationProtocol.getStationId());
|
if (targetStationId == null) {
|
News.taskInfo(wrkMast.getWrkNo(), "搜索入库站点失败");
|
continue;
|
}
|
|
StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationProtocol.getStationId(), targetStationId, 0);
|
if(command == null){
|
News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
|
continue;
|
}
|
|
//更新源库位
|
sourceLocMast.setLocSts("O");
|
sourceLocMast.setModiTime(new Date());
|
locMastService.updateById(sourceLocMast);
|
|
//更新目标库位
|
locMast.setLocSts("S");
|
locMast.setModiTime(new Date());
|
locMastService.updateById(locMast);
|
|
//更新工作档数据
|
wrkMast.setLocNo(locNo);
|
wrkMast.setCrnNo(crnNo);
|
wrkMast.setStaNo(targetStationId);
|
if (wrkMastService.updateById(wrkMast)) {
|
MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
|
}
|
} else {
|
News.error("请求WMS接口失败!!!response:{}", response);
|
}
|
}else {
|
//运行堵塞,重新计算路线
|
StationCommand command = stationThread.getMoveCommand(wrkMast.getWrkNo(), stationProtocol.getStationId(), wrkMast.getStaNo(), 0);
|
if(command == null){
|
News.taskInfo(wrkMast.getWrkNo(), "获取输送线命令失败");
|
continue;
|
}
|
|
MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
|
News.info("输送站点堵塞后重新计算路径命令下发成功,站点号={},工作号={},命令数据={}", stationProtocol.getStationId(), wrkMast.getWrkNo(), JSON.toJSONString(command));
|
}
|
}
|
}
|
}
|
}
|
|
|
}
|