package com.zy.asrs.service.impl;
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import com.alibaba.fastjson.JSON;
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import com.alibaba.fastjson.JSONObject;
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import com.baomidou.mybatisplus.mapper.EntityWrapper;
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import com.baomidou.mybatisplus.mapper.Wrapper;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.*;
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import com.zy.asrs.mapper.BasCrnErrorMapper;
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import com.zy.asrs.mapper.TestMastMapper;
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import com.zy.asrs.mapper.WaitPakinMapper;
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import com.zy.asrs.mapper.WrkMastMapper;
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import com.zy.asrs.service.*;
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import com.zy.asrs.utils.Utils;
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import com.zy.asrs.utils.VersionUtils;
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import com.zy.common.model.*;
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import com.zy.common.service.CommonService;
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import com.zy.common.utils.CollectionUtils;
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import com.zy.common.utils.HttpHandler;
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import com.zy.core.CrnThread;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.*;
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import com.zy.core.model.CrnSlave;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.LedSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.command.CrnCommand;
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import com.zy.core.model.command.LedCommand;
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import com.zy.core.model.protocol.CrnProtocol;
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import com.zy.core.model.protocol.StaProtocol;
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import com.zy.core.properties.SlaveProperties;
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import com.zy.core.thread.BarcodeThread;
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import com.zy.core.thread.LedThread;
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import com.zy.core.thread.SiemensCrnThread;
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import com.zy.core.thread.SiemensDevpThread;
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import lombok.extern.slf4j.Slf4j;
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import org.apache.poi.ss.formula.functions.T;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.beans.factory.annotation.Value;
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import org.springframework.scheduling.annotation.Async;
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import org.springframework.stereotype.Service;
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import org.springframework.transaction.annotation.Transactional;
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import org.springframework.transaction.interceptor.TransactionAspectSupport;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Set;
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import java.util.stream.Collectors;
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/**
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* 立体仓库WCS系统主流程业务
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* Created by vincent on 2020/8/6
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*/
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@Slf4j
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@Service("mainService")
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@Transactional
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public class MainServiceImpl {
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public static final long COMMAND_TIMEOUT = 5 * 1000;
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@Autowired
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private CommonService commonService;
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@Autowired
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private SlaveProperties slaveProperties;
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@Autowired
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private WrkMastMapper wrkMastMapper;
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@Autowired
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private WrkDetlService wrkDetlService;
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@Autowired
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private WaitPakinMapper waitPakinMapper;
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@Autowired
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private LocMastService locMastService;
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@Autowired
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private StaDescService staDescService;
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@Autowired
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private BasCrnpService basCrnpService;
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@Autowired
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private BasDevpService basDevpService;
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@Autowired
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private LocDetlService locDetlService;
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@Autowired
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private BasErrLogService basErrLogService;
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@Autowired
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private BasCrnErrorMapper basCrnErrorMapper;
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@Autowired
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private TestMastService testMastService;
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@Value("${wms.url}")
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private String wmsUrl;
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@Value("${test.url}")
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private String testUrl;
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/**
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* 组托
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* 入库站，根据条码扫描生成入库工作档，工作状态 2
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*/
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public void generateStoreWrkFile() {
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// 根据输送线plc遍历
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for (DevpSlave devp : slaveProperties.getDevp()) {
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// 遍历入库口
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for (DevpSlave.Sta inSta : devp.getInSta()) {
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// 获取条码扫描仪信息
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
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if (barcodeThread == null) {
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continue;
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}
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String barcode = barcodeThread.getBarcode();
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// barcode="ILY0127 0001";
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if(!Cools.isEmpty(barcode)) {
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log.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);
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if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
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continue;
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}
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} else {
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continue;
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}
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// 获取入库站信息
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SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
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StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
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if (staProtocol == null) {
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continue;
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} else {
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staProtocol = staProtocol.clone();
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}
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//staProtocol.setPakMk(true);
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// // 入出库模式判断
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// if ( inSta.getStaNo()==180 && devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }
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// 判断是否满足入库条件
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if (staProtocol.isAutoing() && staProtocol.isLoading()
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&& staProtocol.isInEnable()
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&& !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999)
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&& staProtocol.isPakMk()){// && !Cools.isEmpty(barcode)) {
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// if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) {
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// log.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);
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// //条码为空或者不符合，退库到172站点
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// staProtocol.setWorkNo((short)9999);
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// staProtocol.setStaNo((short)172);
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// devpThread.setPakMk(staProtocol.getSiteId(), false);
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// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
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// if (!result) {
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// throw new CoolException("更新plc站点信息失败");
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// }
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// continue;
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// }
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// 判断重复工作档
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WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode.substring(0,6));
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if (wrkMast != null) {
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log.error("工作档中已存在该站状态为（ 2.设备上走 ）的数据,工作号={}", wrkMast.getWrkNo());
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continue;
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}
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// // 获取入库通知档
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// List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N"));
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// if (waitPakins.isEmpty()) {
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// log.error("无此入库条码数据。条码号={}", barcode);
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// continue;
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// }
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try {
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String pack =null;//pack码
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if(barcode.length()>6){
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pack=barcode.substring(6);
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if(pack.equals("00000000000000000000")){
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log.error("没有获得Pack码",pack);
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continue;
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}
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}
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//String pack="MJY0136 0400";
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barcode=barcode.substring(0,6);//托盘码
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if(barcode.equals("000000")){
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log.error("没有获得条码",barcode);
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continue;
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}
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LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
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locTypeDto.setLocType1((short)1);
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SearchLocParam param = new SearchLocParam();
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param.setBarcode(barcode);
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param.setIoType(1);
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param.setSourceStaNo(inSta.getStaNo());
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param.setLocType1(locTypeDto.getLocType1());
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param.setPackNo(pack);
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String response = new HttpHandler.Builder()
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.setUri(wmsUrl)
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.setPath("/rpc/pakin/loc/v1")
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.setJson(JSON.toJSONString(param))
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.build()
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.doPost();
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JSONObject jsonObject = JSON.parseObject(response);
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if (jsonObject.getInteger("code").equals(200)) {
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StartupDto dto = jsonObject.getObject("data", StartupDto.class);
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barcodeThread.setBarcode("");
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staProtocol.setWorkNo(dto.getWorkNo().shortValue());
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staProtocol.setStaNo(dto.getStaNo().shortValue());
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devpThread.setPakMk(staProtocol.getSiteId(), false);
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boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
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if (!result) {
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throw new CoolException("更新plc站点信息失败");
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}
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} else if (jsonObject.getInteger("code").equals(700) && (!barcodeThread.getBarcode().equals("NG"))){
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StartupDto dto = jsonObject.getObject("data", StartupDto.class);
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barcodeThread.setBarcode("");
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staProtocol.setWorkNo((short)9999);
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staProtocol.setStaNo((short)201);
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devpThread.setPakMk(staProtocol.getSiteId(), false);
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boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
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log.error("url：{}；request：{}；response：{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
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}else {
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StartupDto dto = jsonObject.getObject("data", StartupDto.class);
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barcodeThread.setBarcode("");
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staProtocol.setWorkNo((short)9999);
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staProtocol.setStaNo((short)201);
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devpThread.setPakMk(staProtocol.getSiteId(), false);
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boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
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log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
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}
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// // 检索库位
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// LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
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// List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
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// StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos, locTypeDto, 0);
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// // 工作号
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// int workNo = startupDto.getWorkNo();
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// // 插入工作明细档
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// wrkDetlService.createWorkDetail(workNo, waitPakins, barcode);
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//
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// // 插入工作主档
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// wrkMast = new WrkMast();
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// wrkMast.setWrkNo(workNo);
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// wrkMast.setIoTime(new Date());
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// wrkMast.setWrkSts(2L); // 工作状态：2.设备上走
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// wrkMast.setIoType(1); // 入出库状态：1.入库
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// wrkMast.setIoPri(10D); // 优先级：10
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// wrkMast.setCrnNo(startupDto.getCrnNo());
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// wrkMast.setSourceStaNo(startupDto.getSourceStaNo());
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// wrkMast.setStaNo(startupDto.getStaNo());
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// wrkMast.setLocNo(startupDto.getLocNo());
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// wrkMast.setBarcode(barcode); // 托盘码
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// wrkMast.setFullPlt("Y"); // 满板：Y
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// wrkMast.setPicking("N"); // 拣料
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// wrkMast.setExitMk("N"); // 退出
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// wrkMast.setEmptyMk("N"); // 空板
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// wrkMast.setLinkMis("N");
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// // 操作人员数据
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// wrkMast.setAppeTime(new Date());
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// wrkMast.setModiTime(new Date());
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// Integer insert = wrkMastMapper.insert(wrkMast);
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// if (insert == 0) {
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// throw new CoolException("保存工作档失败");
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// }
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// // 更新目标库位状态
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// LocMast locMast = locMastService.selectById(startupDto.getLocNo());
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// locMast.setLocSts("S"); // S.入库预约
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// locMast.setModiTime(new Date());
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// if (!locMastService.updateById(locMast)){
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// throw new CoolException("改变库位状态失败");
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// }
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// // 将入库通知档修改为已启动
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// if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) {
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// throw new CoolException("修改入库通知档状态为已启动失败");
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// }
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//
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// // 命令下发区 --------------------------------------------------------------------------
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//
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// // 更新站点信息 且 下发plc命令
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// barcodeThread.setBarcode("");
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// staProtocol.setWorkNo((short) workNo);
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// staProtocol.setStaNo(startupDto.getStaNo().shortValue());
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// devpThread.setPakMk(staProtocol.getSiteId(), false);
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// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
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// if (!result) {
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// throw new CoolException("更新plc站点信息失败");
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// }
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} catch (Exception e) {
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e.printStackTrace();
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TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
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}
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}
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}
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}
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}
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/**
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* wms入库
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* 入库站，根据条码扫描生成入库工作档，工作状态 1 ==>> 2
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*/
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public void generateStoreWrkFile0() {
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// 根据输送线plc遍历
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for (DevpSlave devp : slaveProperties.getDevp()) {
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// 遍历入库口
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for (DevpSlave.Sta inSta : devp.getInSta()) {
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// 获取入库站信息
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SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
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StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
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if (staProtocol == null) {
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continue;
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} else {
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staProtocol = staProtocol.clone();
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}
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// // 入出库模式判断
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// if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }
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// 判断是否满足入库条件
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if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
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&& !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999)
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&& staProtocol.isPakMk()) {
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// 判断重复工作档
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WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo());
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if (wrkMast == null) { continue; }
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// 命令下发区 --------------------------------------------------------------------------
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// 更新站点信息 且 下发plc命令
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staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
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staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
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devpThread.setPakMk(staProtocol.getSiteId(), false);
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boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
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if (result) {
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// 更新工作主档
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wrkMast.setWrkSts(2L); // 工作状态：2.设备上走
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wrkMast.setModiTime(new Date());
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if (wrkMastMapper.updateById(wrkMast) == 0) {
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log.error("更新工作档失败！！！ [工作号：{}]", wrkMast.getWrkNo());
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}
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} else {
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log.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
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}
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}
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}
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}
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}
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/**
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* 拣料、并板、盘点再入库
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*/
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public synchronized void stnToCrnStnPick(){
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for (DevpSlave devp : slaveProperties.getDevp()) {
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// 遍历拣料入库口
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for (DevpSlave.Sta pickSta : devp.getPickSta()) {
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// 获取条码扫描仪信息
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
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if (barcodeThread == null) {
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continue;
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}
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String barcode = barcodeThread.getBarcode();
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if(!Cools.isEmpty(barcode)) {
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log.info("{}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
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if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
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continue;
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}
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} else {
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continue;
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}
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// 获取拣料入库站信息
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SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
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StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo());
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if (staProtocol == null) {
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continue;
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} else {
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staProtocol = staProtocol.clone();
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}
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// // 入出库模式判断
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// if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }
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if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){
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// if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) {
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// log.info("{}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
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// //条码为空或者不符合，退库到172站点
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// staProtocol.setWorkNo((short)9999);
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// staProtocol.setStaNo((short)172);
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// devpThread.setPakMk(staProtocol.getSiteId(), false);
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// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
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// if (!result) {
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// throw new CoolException("更新plc站点信息失败");
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// }
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// continue;
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// }
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WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
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if (wrkMast == null) {
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// 无拣料数据
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continue;
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}
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if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107)
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|| Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) {
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continue;
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}
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// 拣、盘、并 作业站转换
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// int stnNo = 0;
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// if (wrkMast.getStaNo() == 109) {
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// stnNo = 127;
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// } else if (wrkMast.getStaNo() == 113) {
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// stnNo = 128;
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// } else {
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// log.error("{}号任务数据异常！", wrkMast.getWrkNo());
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// }
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// 获取目标站
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Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
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.eq("type_no", wrkMast.getIoType() - 50)
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.eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站
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.eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
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StaDesc staDesc = staDescService.selectOne(wrapper);
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if (Cools.isEmpty(staDesc)) {
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log.error("入库路径不存在！type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
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continue;
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}
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try {
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// 保存工作明细档历史档
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if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
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throw new CoolException("保存工作明细档历史档失败");
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}
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// 保存工作主档历史档
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if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
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throw new CoolException("保存工作主档历史档失败");
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}
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Date now = new Date();
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// 堆垛机站点(目标站)
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Integer staNo = staDesc.getCrnStn();
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// 更新工作档数据状态
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wrkMast.setIoTime(now);
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wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57
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wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走
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wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站
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wrkMast.setStaNo(staNo); // 目标站
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wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位
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wrkMast.setSourceLocNo(""); // 源库位清空
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wrkMast.setModiTime(now);
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if (wrkMastMapper.updateById(wrkMast) == 0) {
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throw new CoolException("更新工作档数据状态失败");
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}
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// 更新明细档io_time (历史档关联使用）
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wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now);
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// 修改库位状态 Q.拣料/盘点/并板再入库
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LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
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locMast.setLocSts("Q");
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locMast.setModiTime(new Date());
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if (!locMastService.updateById(locMast)) {
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throw new CoolException("修改库位状态失败");
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}
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} catch (Exception e) {
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e.printStackTrace();
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TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
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continue;
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}
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// 更新站点信息 且 下发plc命令
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staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
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staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
|
devpThread.setPakMk(staProtocol.getSiteId(), false);
|
boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
|
if (!result) {
|
log.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
|
}
|
|
}
|
|
}
|
|
}
|
}
|
|
/**
|
* 堆垛机站出库到出库站
|
*/
|
@Async
|
public void crnStnToOutStn() {
|
for (CrnSlave crnSlave : slaveProperties.getCrn()) {
|
// 遍历堆垛机出库站
|
for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) {
|
// 获取堆垛机出库站信息
|
DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
|
StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
|
if (staProtocol == null) {
|
continue;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
if (staProtocol.isAutoing() && (staProtocol.isLoading()||staProtocol.getSiteId()==109) && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) {
|
// 查询工作档
|
WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId());
|
if (wrkMast == null) {
|
continue;
|
}
|
// 判断工作档条件
|
if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) {
|
continue;
|
}
|
// 判断吊车是否实际已完成，且电脑状态在move中，以备电脑进行更新工作档
|
CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo());
|
CrnProtocol crnProtocol = crnThread.getCrnProtocol();
|
if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) {
|
// 移动中
|
continue;
|
}
|
// 判断堆垛机状态等待确认
|
if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue())
|
&& crnProtocol.statusType == CrnStatusType.WAITING
|
&& crnProtocol.forkPosType == CrnForkPosType.HOME) {
|
|
// 命令下发区 --------------------------------------------------------------------------
|
|
// 下发站点信息
|
staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
|
staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
|
if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) {
|
continue;
|
}
|
|
// 更新工作档状态为14失败
|
wrkMast.setWrkSts(14L);
|
wrkMast.setCrnEndTime(new Date());
|
if (wrkMastMapper.updateById(wrkMast) != 0) {
|
// 复位堆垛机
|
crnThread.setResetFlag(true);
|
} else {
|
log.error("更新工作档的工作状态为14失败！！！ [工作号:{}]", wrkMast.getWrkNo());
|
}
|
|
}
|
|
}
|
}
|
}
|
}
|
|
/**
|
* 入出库 ===>> 堆垛机入出库作业下发
|
*/
|
public synchronized void crnIoExecute(){
|
for (CrnSlave crn : slaveProperties.getCrn()) {
|
// 获取堆垛机信息
|
CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
|
CrnProtocol crnProtocol = crnThread.getCrnProtocol();
|
if (crnProtocol == null) { continue; }
|
BasCrnp basCrnp = basCrnpService.selectById(crn.getId());
|
if (basCrnp == null) {
|
log.error("{}号堆垛机尚未在数据库进行维护！", crn.getId());
|
continue;
|
}
|
|
// //堆垛机回原点任务中
|
// if(crnThread.isBackHpFlag()){
|
// continue;
|
// }
|
|
// 只有当堆垛机空闲 并且 无任务时才继续执行
|
if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO
|
&& crnProtocol.getLoaded() == 0 && crnProtocol.getForkPos() == 0) {
|
// 库位移转
|
this.stnToStn(crn, crnProtocol);
|
// 如果最近一次是入库模式
|
if (crnProtocol.getLastIo().equals("I")) {
|
if (basCrnp.getInEnable().equals("Y")) {
|
this.crnStnToLoc(crn, crnProtocol); // 入库
|
crnProtocol.setLastIo("O");
|
} else if (basCrnp.getOutEnable().equals("Y")) {
|
this.locToCrnStn(crn, crnProtocol); // 出库
|
crnProtocol.setLastIo("I");
|
}
|
}
|
// 如果最近一次是出库模式
|
else if (crnProtocol.getLastIo().equals("O")) {
|
if (basCrnp.getOutEnable().equals("Y")) {
|
this.locToCrnStn(crn, crnProtocol); // 出库
|
crnProtocol.setLastIo("I");
|
} else if (basCrnp.getInEnable().equals("Y")) {
|
this.crnStnToLoc(crn, crnProtocol); // 入库
|
crnProtocol.setLastIo("O");
|
}
|
}
|
}
|
// 库位移转
|
this.locToLoc(crn, crnProtocol);
|
// this.crnRebackHp(crnProtocol, crnThread);
|
|
}
|
}
|
|
/**
|
* 回原点，堆垛机没有执行中任务，设备存在入库任务时叫回原点
|
*/
|
public synchronized void crnRebackHp(CrnProtocol crnProtocol, CrnThread crnThread){
|
// for (CrnSlave crn : slaveProperties.getCrn()) {
|
// // 获取堆垛机信息
|
// CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
|
// CrnProtocol crnProtocol = crnThread.getCrnProtocol();
|
// if (crnProtocol == null) {
|
// continue;
|
// }
|
// BasCrnp basCrnp = basCrnpService.selectById(crn.getId());
|
// if (basCrnp == null) {
|
// log.error("{}号堆垛机尚未在数据库进行维护！", crn.getId());
|
// continue;
|
// }
|
if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
|
if(crnProtocol.getBay() ==1 && crnProtocol.getLevel()==1){
|
return;
|
}
|
|
// 已经存在吊车执行任务时，则过滤3,12
|
if (wrkMastMapper.selectWorking(crnProtocol.getCrnNo()) != null) {
|
return;
|
}
|
|
//堆垛机有执行中任务，过滤3,4,11,12
|
if (wrkMastMapper.selectCrnWorking(crnProtocol.getCrnNo()) != null) {
|
return;
|
}
|
|
//输送线没有入库任务，过滤2
|
if (wrkMastMapper.selectDevWorking(crnProtocol.getCrnNo()) == null) {
|
return;
|
}
|
|
log.info("堆垛机召回原点==>>" + crnProtocol.getCrnNo() + "号堆垛机有入库任务,召回原点");
|
// 命令下发区 --------------------------------------------------------------------------
|
CrnCommand crnCommand = new CrnCommand();
|
crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号
|
crnCommand.setTaskNo((short) 9999); // 工作号
|
crnCommand.setAckFinish((short) 0); // 任务完成确认位
|
crnCommand.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式: 回原点
|
crnCommand.setSourcePosX((short) 0); // 源库位排
|
crnCommand.setSourcePosY((short) 0); // 源库位列
|
crnCommand.setSourcePosZ((short) 0); // 源库位层
|
crnCommand.setDestinationPosX((short) 0); // 目标库位排
|
crnCommand.setDestinationPosY((short) 0); // 目标库位列
|
crnCommand.setDestinationPosZ((short) 0); // 目标库位层
|
if (!MessageQueue.offer(SlaveType.Crn, crnProtocol.getCrnNo(), new Task(2, crnCommand))) {
|
log.error("堆垛机回原点命令下发失败，堆垛机号={}，任务数据={}", crnProtocol.getCrnNo(), JSON.toJSON(crnCommand));
|
}
|
crnThread.setBackHpFlag(true);
|
}
|
// }
|
}
|
|
/**
|
* 入库 ===>> 堆垛机站到库位
|
*/
|
public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){
|
for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
|
boolean flag = false;
|
// 获取堆垛机入库站信息
|
DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
|
StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
|
if (staProtocol == null) {
|
continue;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
// 查询站点详细信息
|
BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
|
if (staDetl == null) {
|
log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
|
continue;
|
}
|
if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable()
|
&& staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) {
|
flag = true;
|
}
|
if (!flag) {
|
continue;
|
}
|
// 获取工作状态为2（设备上走）的入库工作档
|
WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo());
|
if(null == wrkMast) {
|
// log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo());
|
continue;
|
}
|
// 获取库位信息
|
LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
|
if (locMast == null) {
|
log.error("查询库存无数据--库位号{}", wrkMast.getLocNo());
|
continue;
|
}
|
if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) {
|
log.error("入库操作库位状态不符合--状态, 库位号={}，库位状态={}", wrkMast.getLocNo(), locMast.getLocSts());
|
continue;
|
}
|
|
// 堆垛机控制过滤
|
if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
|
continue;
|
}
|
|
// 已经存在吊车执行任务时，则过滤
|
if (wrkMastMapper.selectWorking(slave.getId()) != null) {
|
continue;
|
}
|
|
// 双深库位且浅库位有货，则需先对浅库位进行库位移转
|
if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) {
|
String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo());
|
LocMast shallowLoc = locMastService.selectById(shallowLocNo);
|
// O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬！
|
if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) {
|
WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
|
if (null == waitWrkMast) {
|
log.error("{}库位异常，未检索到相应工作档！", shallowLocNo);
|
} else {
|
waitWrkMast.setIoPri(15D);
|
waitWrkMast.setModiTime(new Date());
|
if (wrkMastMapper.updateById(waitWrkMast) == 0) {
|
log.error("调整工作档优先级失败！工作号={}", waitWrkMast.getWrkNo());
|
}
|
continue;
|
}
|
|
} else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) {
|
// 此标记避免多次执行移库任务
|
if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) {
|
wrkMast.setUpdMk("Y");
|
wrkMast.setIoPri(14D);
|
wrkMastMapper.updateById(wrkMast);
|
// 生成工作档,将浅库位移转到新的库位中
|
moveLocForDeepLoc(slave, shallowLoc);
|
// 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令（立马执行)
|
// moveLocForDeepLocPakin(slave, shallowLoc, wrkMast);
|
}
|
continue;
|
} else if (shallowLoc.getLocSts().equals("Q")){
|
WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
|
if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) {
|
continue;
|
}
|
}
|
}
|
|
// 命令下发区 --------------------------------------------------------------------------
|
CrnCommand crnCommand = new CrnCommand();
|
crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
|
crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
|
crnCommand.setAckFinish((short) 0); // 任务完成确认位
|
crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转
|
crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排
|
crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列
|
crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层
|
crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排
|
crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列
|
crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层\
|
crnCommand.setBarcode(wrkMast.getBarcode());//托盘码
|
if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
|
log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
|
} else {
|
|
// long startTime = System.currentTimeMillis();
|
// while ((System.currentTimeMillis() - startTime) < COMMAND_TIMEOUT) {
|
//
|
// if (true) {
|
// break;
|
// }
|
//
|
// try{
|
// Thread.sleep(500);
|
// }catch(Exception ignore){}
|
// }
|
|
// 修改工作档状态 2.设备上走 => 3.吊车入库中
|
Date now = new Date();
|
wrkMast.setWrkSts(3L);
|
wrkMast.setCrnStrTime(now);
|
wrkMast.setModiTime(now);
|
if (wrkMastMapper.updateById(wrkMast) == 0) {
|
log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败！！，工作号={}", wrkMast.getWrkNo());
|
}
|
}
|
}
|
}
|
|
/**
|
* 出库 ===>> 库位到堆垛机站
|
* 2022-06-09 TQS修改，查询工作档LIST，遍历下发，防止第一个任务堵塞出库
|
*/
|
public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
|
for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
|
// 获取工作状态为11（生成出库ID）的出库工作档
|
// WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
|
List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo());
|
for (WrkMast wrkMast : wrkMasts){
|
if (wrkMast == null) {
|
continue;
|
}
|
// 工作档状态判断
|
if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){
|
log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={}，源库位={}，入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType());
|
continue;
|
}
|
// 获取源库位信息
|
LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo());
|
if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) {
|
log.error("出库操作库位状态不符合--状态, 库位号={}，库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts());
|
continue;
|
}
|
// 获取堆垛机出库站信息
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
|
StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
|
if (staProtocol == null) {
|
break;
|
// continue;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
|
// // 入出库模式判断
|
// if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; }
|
|
// 查询站点详细信息
|
BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
|
if (staDetl == null) {
|
log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
|
break;
|
// continue;
|
}
|
//查询在库信息
|
LocMast locMast =locMastService.selectOne(new EntityWrapper<LocMast>()
|
.eq("loc_sts","R")
|
.eq("loc_no",wrkMast.getSourceLocNo()));
|
if(Cools.isEmpty(locMast)){
|
log.error("出库 ===>> 库位中没有这笔资料",wrkMast.getSourceLocNo());
|
continue;
|
}
|
|
|
// 判断堆垛机出库站状态
|
if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y")
|
&& staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
|
//测试库位出库必须要按启动按钮才能出库
|
if((wrkMast.getStaNo()==206 || wrkMast.getStaNo()==1000)&& locMast.getCtnKind()==0){
|
log.error("出库 ===>> 等待启动出库按钮",wrkMast);
|
continue;
|
}
|
// 命令下发区 --------------------------------------------------------------------------
|
|
// 堆垛机控制过滤
|
if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
|
// continue;
|
break;
|
}
|
|
// 双深库位且浅库位有货，则需先对浅库位进行库位移转
|
if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) {
|
String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo());
|
LocMast shallowLoc = locMastService.selectById(shallowLocNo);
|
// O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬！
|
if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) {
|
WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
|
if (null == waitWrkMast) {
|
log.error("{}库位异常，未检索到相应工作档！", shallowLocNo);
|
} else {
|
if(waitWrkMast.getWrkSts() == 11) {
|
waitWrkMast.setIoPri(15D);
|
waitWrkMast.setModiTime(new Date());
|
if (wrkMastMapper.updateById(waitWrkMast) == 0) {
|
log.error("调整工作档优先级失败！工作号={}", waitWrkMast.getWrkNo());
|
}
|
continue;
|
} else {
|
|
}
|
}
|
} else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) {
|
WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
|
// 此标记避免多次执行移库任务
|
if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())
|
|| Cools.isEmpty(waitWrkMast)) {
|
wrkMast.setUpdMk("Y");
|
wrkMastMapper.updateById(wrkMast);
|
// 生成工作档,将浅库位移转到新的库位中
|
moveLocForDeepLoc(slave, shallowLoc);
|
}
|
log.error("{}任务出库失败，浅库位堵塞！", wrkMast.getWrkNo());
|
continue;
|
} else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){
|
WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
|
if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) {
|
continue;
|
}
|
}
|
}
|
|
// 已经存在吊车执行任务时，则过滤
|
if (wrkMastMapper.selectWorking(slave.getId()) != null) {
|
break;
|
// return;
|
}
|
|
// 1.堆垛机开始移动
|
CrnCommand crnCommand = new CrnCommand();
|
crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
|
crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
|
crnCommand.setAckFinish((short) 0); // 任务完成确认位
|
crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转
|
crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排
|
crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列
|
crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层
|
crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排
|
crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列
|
crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层
|
crnCommand.setBarcode(wrkMast.getBarcode());
|
if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
|
log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
|
} else {
|
// 修改工作档状态 11.生成出库ID => 12.吊车出库中
|
Date now = new Date();
|
wrkMast.setWrkSts(12L);
|
wrkMast.setCrnStrTime(now);
|
wrkMast.setModiTime(now);
|
if (wrkMastMapper.updateById(wrkMast) == 0) {
|
log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", wrkMast.getWrkNo());
|
}
|
break;
|
}
|
}
|
}
|
}
|
}
|
|
// /**
|
// * 出库 ===>> 库位到堆垛机站
|
// */
|
// public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
|
// for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
|
// // 获取工作状态为11（生成出库ID）的出库工作档
|
// WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
|
// if (wrkMast == null) {
|
// continue;
|
// }
|
// // 工作档状态判断
|
// if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){
|
// log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={}，源库位={}，入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType());
|
// continue;
|
// }
|
// // 获取源库位信息
|
// LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo());
|
// if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) {
|
// log.error("出库操作库位状态不符合--状态, 库位号={}，库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts());
|
// continue;
|
// }
|
// // 获取堆垛机出库站信息
|
// SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
|
// StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
|
// if (staProtocol == null) {
|
// continue;
|
// } else {
|
// staProtocol = staProtocol.clone();
|
// }
|
//
|
//// // 入出库模式判断
|
//// if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; }
|
//
|
//
|
// // 查询站点详细信息
|
// BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
|
// if (staDetl == null) {
|
// log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
|
// continue;
|
// }
|
// // 判断堆垛机出库站状态
|
// if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y")
|
// && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
|
// // 命令下发区 --------------------------------------------------------------------------
|
//
|
// // 堆垛机控制过滤
|
// if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
|
// continue;
|
// }
|
//
|
// // 双深库位且浅库位有货，则需先对浅库位进行库位移转
|
// if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) {
|
// String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo());
|
// LocMast shallowLoc = locMastService.selectById(shallowLocNo);
|
// // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬！
|
// if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) {
|
// WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
|
// if (null == waitWrkMast) {
|
// log.error("{}库位异常，未检索到相应工作档！", shallowLocNo);
|
// } else {
|
// if(waitWrkMast.getWrkSts() == 11) {
|
// waitWrkMast.setIoPri(15D);
|
// waitWrkMast.setModiTime(new Date());
|
// if (wrkMastMapper.updateById(waitWrkMast) == 0) {
|
// log.error("调整工作档优先级失败！工作号={}", waitWrkMast.getWrkNo());
|
// }
|
// continue;
|
// } else {
|
//
|
// }
|
// }
|
// } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) {
|
// // 此标记避免多次执行移库任务
|
// if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) {
|
// wrkMast.setUpdMk("Y");
|
// wrkMastMapper.updateById(wrkMast);
|
// // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令（立马执行)
|
// moveLocForDeepLoc(slave, shallowLoc);
|
// }
|
// log.error("{}任务出库失败，浅库位堵塞！", wrkMast.getWrkNo());
|
// continue;
|
// }
|
// }
|
//
|
// // 已经存在吊车执行任务时，则过滤
|
// if (wrkMastMapper.selectWorking(slave.getId()) != null) {
|
// return;
|
// }
|
//
|
// // 1.堆垛机开始移动
|
// CrnCommand crnCommand = new CrnCommand();
|
// crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
|
// crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
|
// crnCommand.setAckFinish((short) 0); // 任务完成确认位
|
// crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转
|
// crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排
|
// crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列
|
// crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层
|
// crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排
|
// crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列
|
// crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层
|
// if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
|
// log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
|
// } else {
|
// // 修改工作档状态 11.生成出库ID => 12.吊车出库中
|
// Date now = new Date();
|
// wrkMast.setWrkSts(12L);
|
// wrkMast.setCrnStrTime(now);
|
// wrkMast.setModiTime(now);
|
// if (wrkMastMapper.updateById(wrkMast) == 0) {
|
// log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", wrkMast.getWrkNo());
|
// }
|
// }
|
// }
|
// }
|
// }
|
|
/**
|
* 库位移转
|
*/
|
public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){
|
// 获取工作档信息
|
WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId());
|
if (null == wrkMast) {
|
return;
|
}
|
// 获取源库位信息
|
LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo());
|
if (null == sourceSta) {
|
log.error("工作档库位移转失败，原因：检索源库位失败！工作号={}，源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo());
|
return;
|
}
|
// 源库位 库位状态判断
|
if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("S")) {
|
return;
|
}
|
// 获取目标库位信息
|
LocMast sta = locMastService.selectById(wrkMast.getLocNo());
|
if (null == sta) {
|
log.error("工作档库位移转失败，原因：检索目标库位失败！工作号={}，源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo());
|
return;
|
}
|
// 获取堆垛机信息 并 判断是否可入出
|
BasCrnp basCrnp = basCrnpService.selectById(slave.getId());
|
if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) {
|
return;
|
}
|
|
// 堆垛机控制过滤
|
if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
|
return;
|
}
|
|
// 已经存在吊车执行任务时，则过滤
|
if (wrkMastMapper.selectWorking(slave.getId()) != null) {
|
return;
|
}
|
|
//测试库位出库必须要按启动按钮才能出库
|
if(sourceSta.getLocType1()==1 && sourceSta.getCtnKind()==0){
|
log.error("出库 ===>> 等待启动按钮",wrkMast);
|
return;
|
}
|
|
// 命令下发区 --------------------------------------------------------------------------
|
CrnCommand crnCommand = new CrnCommand();
|
crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
|
crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
|
crnCommand.setAckFinish((short) 0); // 任务完成确认位
|
crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转
|
crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排
|
crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列
|
crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层
|
crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排
|
crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列
|
crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层
|
if(!sta.getLocNo().equals("0102501")){
|
crnCommand.setBarcode(wrkMast.getBarcode());//托盘码
|
}else {
|
crnCommand.setFireStaut((short) 1);
|
}
|
if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
|
log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
|
} else {
|
// 修改工作档状态 11.生成出库ID => 12.吊车出库中
|
Date now = new Date();
|
wrkMast.setWrkSts(12L);
|
wrkMast.setCrnStrTime(now);
|
wrkMast.setModiTime(now);
|
if (wrkMastMapper.updateById(wrkMast) == 0) {
|
log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", wrkMast.getWrkNo());
|
}
|
}
|
|
}
|
|
/**
|
* 执行对工作档的完成操作
|
*/
|
@Async
|
public void storeFinished() {
|
for (CrnSlave crn : slaveProperties.getCrn()) {
|
// 获取堆垛机信息
|
CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
|
CrnProtocol crnProtocol = crnThread.getCrnProtocol();
|
if (crnProtocol == null) { continue; }
|
// 状态：等待确认 并且 任务完成位 = 1
|
if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) {
|
if(crnProtocol.getTaskNo()==9999){
|
// 堆垛机复位
|
crnThread.setResetFlag(true);
|
}else {
|
// 获取入库待确认工作档
|
WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue());
|
if (wrkMast == null) {
|
log.error("堆垛机处于等待确认且任务完成状态，但未找到工作档。堆垛机号={}，工作号={}", crn.getId(), crnProtocol.getTaskNo());
|
continue;
|
}
|
// 入库 + 库位转移 ==> 4.入库完成
|
if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) {
|
wrkMast.setWrkSts(4L);
|
} else {
|
continue;
|
}
|
Date now = new Date();
|
wrkMast.setCrnEndTime(now);
|
wrkMast.setModiTime(now);
|
// 修改成功后复位堆垛机
|
if (wrkMastMapper.updateById(wrkMast) > 0) {
|
// 堆垛机复位
|
crnThread.setResetFlag(true);
|
}
|
}
|
|
}
|
}
|
}
|
|
/**
|
* 堆垛机异常信息记录
|
*/
|
@Async
|
public void recCrnErr(){
|
Date now = new Date();
|
for (CrnSlave crn : slaveProperties.getCrn()) {
|
// 获取堆垛机信息
|
CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
|
CrnProtocol crnProtocol = crnThread.getCrnProtocol();
|
if (crnProtocol == null) {
|
continue;
|
}
|
if (true) {
|
// if (crnProtocol.getModeType() != CrnModeType.STOP) {
|
// 有任务
|
if (crnProtocol.getTaskNo() != 0) {
|
BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue());
|
// 有异常
|
if (latest == null) {
|
if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) {
|
WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo());
|
if (wrkMast == null) {
|
continue;
|
}
|
BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
|
String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName();
|
BasErrLog basErrLog = new BasErrLog(
|
null, // 编号
|
wrkMast.getWrkNo(), // 工作号
|
now, // 发生时间
|
null, // 结束时间
|
wrkMast.getWrkSts(), // 工作状态
|
wrkMast.getIoType(), // 入出库类型
|
crn.getId(), // 堆垛机
|
null, // plc
|
wrkMast.getLocNo(), // 目标库位
|
wrkMast.getStaNo(), // 目标站
|
wrkMast.getSourceStaNo(), // 源站
|
wrkMast.getSourceLocNo(), // 源库位
|
wrkMast.getBarcode(), // 条码
|
(int) crnProtocol.getAlarm(), // 异常码
|
errName, // 异常
|
1, // 异常情况
|
now, // 添加时间
|
null, // 添加人员
|
now, // 修改时间
|
null, // 修改人员
|
"任务中异常" // 备注
|
);
|
if (!basErrLogService.insert(basErrLog)) {
|
log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName);
|
}
|
}
|
} else {
|
// 异常修复
|
if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) {
|
latest.setEndTime(now);
|
latest.setUpdateTime(now);
|
latest.setStatus(2);
|
if (!basErrLogService.updateById(latest)) {
|
log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId());
|
}
|
}
|
}
|
// 无任务
|
} else {
|
BasErrLog latest = basErrLogService.findLatest(crn.getId());
|
// 有异常
|
if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) {
|
// 记录新异常
|
if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) {
|
BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
|
String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName();
|
BasErrLog basErrLog = new BasErrLog(
|
null, // 编号
|
null, // 工作号
|
now, // 发生时间
|
null, // 结束时间
|
null, // 工作状态
|
null, // 入出库类型
|
crn.getId(), // 堆垛机
|
null, // plc
|
null, // 目标库位
|
null, // 目标站
|
null, // 源站
|
null, // 源库位
|
null, // 条码
|
(int)crnProtocol.getAlarm(), // 异常码
|
errName, // 异常
|
1, // 异常情况
|
now, // 添加时间
|
null, // 添加人员
|
now, // 修改时间
|
null, // 修改人员
|
"无任务异常" // 备注
|
);
|
if (!basErrLogService.insert(basErrLog)) {
|
log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName);
|
}
|
}
|
// 无异常
|
} else {
|
// 异常修复
|
if (latest != null && latest.getStatus() == 1) {
|
latest.setEndTime(now);
|
latest.setUpdateTime(now);
|
latest.setStatus(2);
|
if (!basErrLogService.updateById(latest)) {
|
log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId());
|
}
|
}
|
}
|
}
|
}
|
|
}
|
}
|
|
|
// -------------------------------------------------------------------------------
|
|
/**
|
* 空栈板初始化入库,叉车入库站放货
|
*/
|
@Async
|
public void storeEmptyPlt(){
|
for (DevpSlave devp : slaveProperties.getDevp()) {
|
// 遍历空板入库口
|
for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
|
// 获取空板入库站信息
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
|
StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
|
if (staProtocol == null) {
|
continue;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
|
// // 入出库模式判断
|
// if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }
|
|
// 站点条件判断
|
if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
|
&& staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999 || staProtocol.getWorkNo() == 9990 || staProtocol.getWorkNo() == 9997) && staProtocol.isPakMk()) {
|
|
try {
|
LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
|
|
SearchLocParam param = new SearchLocParam();
|
param.setIoType(10);
|
param.setSourceStaNo(emptyInSta.getStaNo());
|
param.setLocType1(locTypeDto.getLocType1());
|
String response = new HttpHandler.Builder()
|
.setUri(wmsUrl)
|
.setPath("/rpc/pakin/loc/v1")
|
.setJson(JSON.toJSONString(param))
|
.build()
|
.doPost();
|
JSONObject jsonObject = JSON.parseObject(response);
|
if (jsonObject.getInteger("code").equals(200)) {
|
StartupDto dto = jsonObject.getObject("data", StartupDto.class);
|
|
// 更新站点信息 且 下发plc命令
|
staProtocol.setWorkNo(dto.getWorkNo().shortValue());
|
staProtocol.setStaNo(dto.getStaNo().shortValue());
|
devpThread.setPakMk(staProtocol.getSiteId(), false);
|
boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
|
if (!result) {
|
throw new CoolException("更新plc站点信息失败");
|
}
|
} else {
|
log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
|
|
|
|
// // 检索库位
|
// LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
|
// StartupDto startupDto = commonService.getLocNo(1, 10, emptyInSta.getStaNo(), null, locTypeDto, 0);
|
// // 工作号
|
// int workNo = startupDto.getWorkNo();
|
//
|
// try {
|
// // 插入工作主档
|
// WrkMast wrkMast = new WrkMast();
|
// wrkMast.setWrkNo(workNo);
|
// wrkMast.setIoTime(new Date());
|
// wrkMast.setWrkSts(2L); // 工作状态：2.设备上走
|
// wrkMast.setIoType(10); // 入出库状态：10.空板入库
|
// wrkMast.setIoPri(10D); // 优先级：10
|
// wrkMast.setCrnNo(startupDto.getCrnNo());
|
// wrkMast.setSourceStaNo(startupDto.getSourceStaNo());
|
// wrkMast.setStaNo(startupDto.getStaNo());
|
// wrkMast.setLocNo(startupDto.getLocNo());
|
// wrkMast.setFullPlt("N"); // 满板
|
// wrkMast.setPicking("N"); // 拣料
|
// wrkMast.setExitMk("N"); // 退出
|
// wrkMast.setEmptyMk("Y"); // 空板
|
// wrkMast.setLinkMis("N");
|
//// wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型
|
// // 操作人员数据
|
// wrkMast.setAppeTime(new Date());
|
// wrkMast.setModiTime(new Date());
|
// Integer insert = wrkMastMapper.insert(wrkMast);
|
// if (insert == 0) {
|
// throw new CoolException("保存工作档失败");
|
// }
|
// // 更新目标库位状态
|
// LocMast locMast = locMastService.selectById(startupDto.getLocNo());
|
// locMast.setLocSts("S"); // S.入库预约
|
// locMast.setModiTime(new Date());
|
// if (!locMastService.updateById(locMast)){
|
// throw new CoolException("改变库位状态失败");
|
// }
|
// // 命令下发区 --------------------------------------------------------------------------
|
//
|
// // 更新站点信息 且 下发plc命令
|
// staProtocol.setWorkNo((short) workNo);
|
// staProtocol.setStaNo(startupDto.getStaNo().shortValue());
|
// devpThread.setPakMk(staProtocol.getSiteId(), false);
|
// boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
|
// if (!result) {
|
// throw new CoolException("更新plc站点信息失败");
|
// }
|
// } catch (Exception e) {
|
// e.printStackTrace();
|
// TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
// }
|
|
}
|
|
|
}
|
}
|
}
|
|
/**
|
* 出库 ===>> 工作档信息写入led显示器
|
*/
|
@Async
|
public void ledExecute() {
|
for (LedSlave led : slaveProperties.getLed()) {
|
// 获取输送线plc线程
|
DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
|
// 命令集合
|
List<LedCommand> commands = new ArrayList<>();
|
// 工作档集合
|
List<WrkMast> wrkMasts = new ArrayList<>();
|
for (Integer staNo : led.getStaArr()) {
|
// 获取叉车站点
|
StaProtocol staProtocol = devpThread.getStation().get(staNo);
|
if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) {
|
continue;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
// 获取工作档数据
|
WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo());
|
if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; }
|
wrkMasts.add(wrkMast);
|
// 组装命令
|
LedCommand ledCommand = new LedCommand();
|
ledCommand.setWorkNo(wrkMast.getWrkNo());
|
// 出库模式
|
switch (wrkMast.getIoType()) {
|
case 101:
|
ledCommand.setTitle("全板出库");
|
break;
|
case 103:
|
ledCommand.setTitle("拣料出库");
|
break;
|
case 104:
|
ledCommand.setTitle("并板出库");
|
break;
|
case 107:
|
ledCommand.setTitle("盘点出库");
|
break;
|
case 110:
|
ledCommand.setTitle("空板出库");
|
ledCommand.setEmptyMk(true);
|
break;
|
default:
|
log.error("任务入出库类型错误！！！[工作号：{}] [入出库类型：{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
|
break;
|
}
|
ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
|
ledCommand.setStaNo(wrkMast.getStaNo());
|
if (wrkMast.getIoType() != 110) {
|
List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
|
wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme())));
|
}
|
commands.add(ledCommand);
|
}
|
Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet());
|
// 获取LED线程
|
LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
|
// 相同工作号集合则过滤
|
if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) {
|
continue;
|
}
|
// 命令下发 -------------------------------------------------------------------------------
|
if (!commands.isEmpty()) {
|
if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
|
log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
|
continue;
|
} else {
|
ledThread.setLedMk(false);
|
}
|
}
|
|
try {
|
// 修改主档led标记
|
for (WrkMast wrkMast : wrkMasts) {
|
wrkMast.setOveMk("Y");
|
wrkMast.setModiTime(new Date());
|
if (wrkMastMapper.updateById(wrkMast) == 0) {
|
throw new CoolException("更新工作档失败");
|
}
|
}
|
|
// 更新线程当前工作号集合
|
ledThread.setWorkNos(workNos);
|
|
} catch (Exception e) {
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
|
}
|
}
|
|
/**
|
* 其他 ===>> LED显示器复位，显示默认信息
|
*/
|
@Async
|
public void ledReset() {
|
// for (LedSlave led : slaveProperties.getLed()) {
|
// // 获取输送线plc线程
|
// DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
|
// // 命令集合
|
// boolean reset = true;
|
// for (Integer staNo : led.getStaArr()) {
|
// // 获取叉车站点
|
// StaProtocol staProtocol = devpThread.getStation().get(staNo);
|
// if (staProtocol == null) {
|
// continue;
|
// } else {
|
// staProtocol = staProtocol.clone();
|
// }
|
// if (staProtocol.getWorkNo() != 0) {
|
// reset = false;
|
// break;
|
// }
|
// }
|
// // 获取led线程
|
// LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
|
// // led显示默认内容
|
// if (reset) {
|
// if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
|
// log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
|
// }
|
// }
|
// }
|
for (LedSlave led : slaveProperties.getLed()) {
|
// 获取输送线plc线程
|
DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
|
// 命令集合
|
boolean reset = true;
|
for (Integer staNo : led.getStaArr()) {
|
// 获取叉车站点
|
StaProtocol staProtocol = devpThread.getStation().get(staNo);
|
if (staProtocol == null) {
|
continue;
|
}
|
if (staProtocol.getWorkNo() != 0) {
|
reset = false;
|
break;
|
}
|
}
|
// 获取led线程
|
LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
|
// led显示默认内容
|
if (reset && !ledThread.isLedMk()) {
|
ledThread.setLedMk(true);
|
if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
|
log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
|
} else {
|
|
}
|
}
|
}
|
}
|
|
/**
|
* 因双深库位阻塞，对浅库位进行移转（入库版)
|
* tip：同步
|
*/
|
@Transactional
|
public synchronized void moveLocForDeepLocPakin(CrnSlave crn, LocMast shallowLoc, WrkMast pakinWrkMast){
|
LocMast loc = locMastService.selectById(pakinWrkMast.getLocNo());
|
|
// 获取工作号
|
int workNo = commonService.getWorkNo(0);
|
Date now = new Date();
|
// 保存工作档
|
WrkMast wrkMast = new WrkMast();
|
wrkMast.setWrkNo(workNo);
|
wrkMast.setIoTime(now);
|
wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
|
wrkMast.setIoType(11); // 入出库状态： 11.库格移载
|
wrkMast.setIoPri(15D);
|
wrkMast.setCrnNo(crn.getId());
|
wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
|
wrkMast.setLocNo(loc.getLocNo()); // 目标库位
|
wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
|
wrkMast.setPicking("N"); // 拣料
|
wrkMast.setExitMk("N"); // 退出
|
wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D")?"Y":"N"); // 空板
|
wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
|
wrkMast.setLinkMis("N");
|
wrkMast.setCtnNo("Y"); // 入库阻塞库位移转标记
|
wrkMast.setAppeTime(now);
|
wrkMast.setModiTime(now);
|
int res = wrkMastMapper.insert(wrkMast);
|
if (res == 0) {
|
throw new CoolException("保存工作档失败");
|
}
|
// 工作档明细保存
|
if (shallowLoc.getLocSts().equals("F")) {
|
List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
|
for (LocDetl locDetl : locDetls) {
|
WrkDetl wrkDetl = new WrkDetl();
|
wrkDetl.setWrkNo(workNo);
|
wrkDetl.setIoTime(now);
|
wrkDetl.setAnfme(locDetl.getAnfme());
|
VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
|
wrkDetl.setAppeTime(now);
|
wrkDetl.setModiTime(now);
|
if (!wrkDetlService.insert(wrkDetl)) {
|
throw new CoolException("保存工作档明细失败");
|
}
|
}
|
}
|
// 修改源库位状态
|
if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
|
shallowLoc.setLocSts("S"); // S.入库预约，入库阻塞库位移转
|
shallowLoc.setModiTime(now);
|
if (!locMastService.updateById(shallowLoc)){
|
throw new CoolException("更新源库位状态失败");
|
}
|
} else {
|
throw new CoolException("源库位出库失败");
|
}
|
// // 修改目标库位状态
|
// if (loc.getLocSts().equals("O")) {
|
// loc.setLocSts("S"); // S.入库预约
|
// loc.setModiTime(new Date());
|
// if (!locMastService.updateById(loc)) {
|
// throw new CoolException("更新目标库位状态失败");
|
// }
|
// } else {
|
// throw new CoolException("移转失败");
|
// }
|
wrkMast.setLocNo(shallowLoc.getLocNo());
|
if (wrkMastMapper.updateById(wrkMast) == 0) {
|
throw new CoolException("修改阻塞入库任务失败");
|
}
|
}
|
|
/**
|
* 因双深库位阻塞，对浅库位进行移转（立即执行版)
|
* tip：同步
|
*/
|
private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){
|
try {
|
List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
|
LocMast loc = null;
|
for (Integer row : rows) {
|
if (Utils.isDeepLoc(slaveProperties, row)) {
|
loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());
|
|
if (loc != null) {
|
if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) {
|
String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
|
LocMast shallowLoc1 = locMastService.selectById(shallowLocNo);
|
if (!shallowLoc1.getLocSts().equals("O")) {
|
loc = null;
|
}
|
}
|
}
|
if (null != loc) {
|
break;
|
}
|
}
|
}
|
if (null == loc) {
|
for (Integer row : rows) {
|
if (Utils.isShallowLoc(slaveProperties, row)) {
|
loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());
|
|
if (null != loc) {//对应深库位非在库状态,不能移库
|
String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo());
|
LocMast deepLoc1 = locMastService.selectById(deepLoc);
|
if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) {
|
loc = null;
|
}
|
}
|
|
if (null != loc) {
|
break;
|
}
|
}
|
}
|
}
|
|
if (null == loc) {
|
log.error("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
|
throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
|
}
|
|
// 获取工作号
|
int workNo = commonService.getWorkNo(0);
|
// 保存工作档
|
WrkMast wrkMast = new WrkMast();
|
wrkMast.setWrkNo(workNo);
|
wrkMast.setIoTime(new Date());
|
wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
|
wrkMast.setIoType(11); // 入出库状态： 11.库格移载
|
wrkMast.setIoPri(13D);
|
wrkMast.setCrnNo(crn.getId());
|
wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
|
wrkMast.setLocNo(loc.getLocNo()); // 目标库位
|
wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
|
wrkMast.setPicking("N"); // 拣料
|
wrkMast.setExitMk("N"); // 退出
|
wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
|
wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
|
wrkMast.setLinkMis("N");
|
wrkMast.setAppeTime(new Date());
|
wrkMast.setModiTime(new Date());
|
int res = wrkMastMapper.insert(wrkMast);
|
if (res == 0) {
|
throw new CoolException("保存工作档失败");
|
}
|
// 工作档明细保存
|
if (shallowLoc.getLocSts().equals("F")) {
|
List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
|
for (LocDetl locDetl : locDetls) {
|
WrkDetl wrkDetl = new WrkDetl();
|
wrkDetl.setWrkNo(workNo);
|
wrkDetl.setIoTime(new Date());
|
wrkDetl.setAnfme(locDetl.getAnfme());
|
VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
|
wrkDetl.setAppeTime(new Date());
|
wrkDetl.setModiTime(new Date());
|
if (!wrkDetlService.insert(wrkDetl)) {
|
throw new CoolException("保存工作档明细失败");
|
}
|
}
|
}
|
// 修改源库位状态
|
if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
|
shallowLoc.setLocSts("R"); // R.出库预约
|
shallowLoc.setModiTime(new Date());
|
if (!locMastService.updateById(shallowLoc)) {
|
throw new CoolException("更新源库位状态失败");
|
}
|
} else {
|
throw new CoolException("源库位出库失败");
|
}
|
// 修改目标库位状态
|
if (loc.getLocSts().equals("O")) {
|
loc.setLocSts("S"); // S.入库预约
|
loc.setModiTime(new Date());
|
if (!locMastService.updateById(loc)) {
|
throw new CoolException("更新目标库位状态失败");
|
}
|
} else {
|
throw new CoolException("移转失败");
|
}
|
} catch (Exception e) {
|
log.error("双深库位阻塞，对浅库位进行移转失败", e);
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
|
/**
|
* 堆垛机演示 ===>> 库位移转
|
*/
|
public synchronized void crnDemoOfLocMove1(){
|
try {
|
for (CrnSlave crn : slaveProperties.getCrn()) {
|
if (!crn.getDemo()) {
|
continue;
|
} // 必须为演示状态
|
|
CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
|
CrnProtocol crnProtocol = crnThread.getCrnProtocol();
|
if (crnProtocol == null) {
|
continue;
|
}
|
|
// 只有当堆垛机空闲 并且 无任务时才继续执行
|
if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
|
// 获取移库工作档信息
|
WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
|
if (null != wrkMast) {
|
continue;
|
}
|
|
LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
|
LocMast loc = locMastService.queryDemoLoc(crn.getId());
|
if (null == sourceLoc || null == loc) {
|
continue;
|
}
|
|
String sourceLocNo = sourceLoc.getLocNo();
|
String locNo = loc.getLocNo();
|
|
// 获取工作号
|
int workNo = commonService.getWorkNo(0);
|
// 保存工作档
|
wrkMast = new WrkMast();
|
wrkMast.setWrkNo(workNo);
|
wrkMast.setIoTime(new Date());
|
wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
|
wrkMast.setIoType(11); // 入出库状态： 11.库格移载
|
wrkMast.setIoPri(13D);
|
wrkMast.setCrnNo(crn.getId());
|
wrkMast.setSourceLocNo(sourceLocNo); // 源库位
|
wrkMast.setLocNo(locNo); // 目标库位
|
wrkMast.setFullPlt("N"); // 满板：Y
|
wrkMast.setPicking("N"); // 拣料
|
wrkMast.setExitMk("N"); // 退出
|
wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
|
wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
|
wrkMast.setLinkMis("N");
|
wrkMast.setAppeTime(new Date());
|
wrkMast.setModiTime(new Date());
|
int res = wrkMastMapper.insert(wrkMast);
|
if (res == 0) {
|
throw new CoolException("保存工作档失败");
|
}
|
// 工作档明细保存
|
// List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
|
// for (LocDetl locDetl : locDetls) {
|
// WrkDetl wrkDetl = new WrkDetl();
|
// wrkDetl.setWrkNo(workNo);
|
// wrkDetl.setIoTime(new Date());
|
// wrkDetl.setAnfme(locDetl.getAnfme());
|
// VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制
|
// wrkDetl.setAppeTime(new Date());
|
// wrkDetl.setModiTime(new Date());
|
// if (!wrkDetlService.insert(wrkDetl)) {
|
// throw new CoolException("保存工作档明细失败");
|
// }
|
// }
|
// 修改源库位状态
|
if (sourceLoc.getLocSts().equals("D")) {
|
sourceLoc.setLocSts("R"); // R.出库预约
|
sourceLoc.setModiTime(new Date());
|
if (!locMastService.updateById(sourceLoc)) {
|
throw new CoolException("更新源库位状态失败");
|
}
|
} else {
|
throw new CoolException("源库位出库失败");
|
}
|
// 修改目标库位状态
|
if (loc.getLocSts().equals("O")) {
|
loc.setLocSts("S"); // S.入库预约
|
loc.setModiTime(new Date());
|
if (!locMastService.updateById(loc)) {
|
throw new CoolException("更新目标库位状态失败");
|
}
|
} else {
|
throw new CoolException("移转失败");
|
}
|
|
}
|
}
|
} catch (Exception e) {
|
log.error("堆垛机演示 ===>> 库位移转失败", e);
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
|
/**
|
* 堆垛机命令下发后，异步修改工作档状态
|
*/
|
public synchronized void crnIoWrkMast(){
|
for (CrnSlave crn : slaveProperties.getCrn()) {
|
// 获取堆垛机信息
|
CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
|
CrnProtocol crnProtocol = crnThread.getCrnProtocol();
|
if (crnProtocol == null) {
|
continue;
|
}
|
Date now = new Date();
|
// 堆垛机正在运行
|
if (crnProtocol.getStatusType() != CrnStatusType.IDLE && crnProtocol.getTaskNo() != 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
|
// 获取工作档
|
WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo());
|
if (wrkMast == null) { continue; }
|
// 入库
|
if (wrkMast.getWrkSts() == 1 || wrkMast.getWrkSts() == 2) {
|
log.warn("堆垛机非空闲情况下，开始修改工作档状态。[id:{},时间：{}] >>>>> 堆垛机当前状态为：{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo());
|
// 修改工作档状态 2.设备上走 => 3.吊车入库中
|
wrkMast.setWrkSts(3L);
|
wrkMast.setCrnStrTime(now);
|
wrkMast.setModiTime(now);
|
if (wrkMastMapper.updateById(wrkMast) == 0) {
|
log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败！！，工作号={}", wrkMast.getWrkNo());
|
}
|
log.warn("修改工作档状态成功。[时间：{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo());
|
}
|
// 出库、移库
|
if (wrkMast.getWrkSts() == 11) {
|
log.warn("堆垛机非空闲情况下，开始修改工作档状态。[id:{},时间：{}] >>>>> 堆垛机当前状态为：{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo());
|
// 修改工作档状态 11.生成出库ID => 12.吊车出库中
|
wrkMast.setWrkSts(12L);
|
wrkMast.setCrnStrTime(now);
|
wrkMast.setModiTime(now);
|
if (wrkMastMapper.updateById(wrkMast) == 0) {
|
log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", wrkMast.getWrkNo());
|
}
|
log.warn("修改工作档状态成功。[时间：{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo());
|
}
|
|
|
}
|
|
}
|
}
|
|
/**
|
* 入出库模式切换函数
|
*/
|
public void ioConvert() {
|
try {
|
// 根据输送线plc遍历
|
for (DevpSlave devp : slaveProperties.getDevp()) {
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
|
|
WrkMast pakout = wrkMastMapper.selectWorkingPakout();
|
if (pakout != null) {
|
if (devpThread.ioMode != IoModeType.PAKOUT_MODE) {
|
// 出库切换中
|
devpThread.ioMode = IoModeType.PAKOUT_BOOTING;
|
|
WrkMast pakin = wrkMastMapper.selectWorkingPakin();
|
if (pakin == null) {
|
// 出库模式
|
devpThread.ioMode = IoModeType.PAKOUT_MODE;
|
}
|
}
|
} else {
|
// 入库模式
|
devpThread.ioMode = IoModeType.PAKIN_MODE;
|
}
|
}
|
|
} catch (Exception e) {
|
e.printStackTrace();
|
}
|
}
|
|
public void outOfDevp() {
|
List<WrkMast> wrkMasts = wrkMastMapper.selectPick();
|
for (WrkMast wrkMast : wrkMasts) {
|
if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) {
|
wrkMast.setCtnNo("Y");
|
if (wrkMastMapper.updateById(wrkMast) == 0) {
|
log.error("修改{}工作档失败，ctn_no", wrkMast.getWrkNo());
|
}
|
}
|
|
}
|
}
|
|
/**
|
* 站到站 ===>> 堆垛机109站到108站
|
* 109防爆沙箱站点 出库 到 108站点
|
*/
|
public void stnToStn(CrnSlave slave, CrnProtocol crnProtocol){
|
for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
|
if(crnStn.getStaNo()!=109){ continue; }
|
|
boolean flag = false;
|
// 获取堆垛机入库站信息
|
DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
|
StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
|
if (staProtocol == null) {
|
continue;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
// 查询站点详细信息
|
BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
|
if (staDetl == null) {
|
log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
|
continue;
|
}
|
if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable()
|
&& staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) {
|
flag = true;
|
}
|
|
StaProtocol staProtocol1 = devpThread.getStation().get(108);
|
if (staProtocol1 == null) {
|
continue;
|
} else {
|
staProtocol1 = staProtocol1.clone();
|
}
|
if (!staProtocol1.isAutoing() || staProtocol1.isLoading() || staProtocol1.getWorkNo() != 0 || !staProtocol1.isOutEnable()) {
|
flag = false;
|
}
|
|
if (!flag) {
|
continue;
|
}
|
|
// 堆垛机控制过滤
|
if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
|
continue;
|
}
|
|
// 已经存在吊车执行任务时，则过滤
|
if (wrkMastMapper.selectWorking(slave.getId()) != null) {
|
continue;
|
}
|
|
// 命令下发区 --------------------------------------------------------------------------
|
CrnCommand crnCommand = new CrnCommand();
|
crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
|
crnCommand.setTaskNo((short)9999); // 工作号
|
crnCommand.setAckFinish((short) 0); // 任务完成确认位
|
crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转
|
crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排
|
crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列
|
crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层
|
crnCommand.setDestinationPosX((short)2); // 目标库位排
|
crnCommand.setDestinationPosY((short)19); // 目标库位列
|
crnCommand.setDestinationPosZ((short)1); // 目标库位层
|
if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(2, crnCommand))) {
|
log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", 1, JSON.toJSON(crnCommand));
|
} else {
|
}
|
}
|
}
|
|
/**
|
* 根据PLC按钮测试、完成、暂停信号，更新testMast表中status值，交由WMS系统处理
|
*/
|
@Transactional
|
public void packTest() {
|
try {
|
// 根据输送线plc遍历
|
for (DevpSlave devp : slaveProperties.getDevp()) {
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
|
if(null != devpThread){
|
for (int i = 0; i < 48; i++){
|
int olsStatus = 0;//testMast表原来status数据状态
|
int newStatus = 0;//testMast表待修改的status数据状态
|
short newSingle = 0; //PLC地址待修改的新值
|
switch (devpThread.startSignal[i][0]){//根据信号查找testMast表中对应状态条件,olsStatus，newStatus根据实际流程调整
|
case 0://初始状态，入库
|
olsStatus = 1;//待测
|
newStatus = 1;//待测
|
newSingle = 1;//库存有资料，寄存器地址，0===>>1
|
break;
|
case 2://启动复核信号
|
olsStatus = 1;//待测
|
newStatus = 2;//复核中
|
newSingle = 3;//测试复核，寄存器地址，2===>>3
|
break;
|
case 3://测试完成
|
olsStatus = 4;//测试完成
|
newStatus = 4;//测试完成
|
newSingle = 4;//（NG:4\OK:41）测试完成，寄存器地址，3===>>4\41
|
break;
|
case 5://NG测试信号
|
case 6://完成测试信号
|
case 22://完成测试信号
|
olsStatus = 4;//测试完成
|
newStatus = 5;//已移库
|
newSingle = 0;//启动移库，寄存器地址清零，5/6===>>0
|
break;
|
case 7://暂停信号
|
olsStatus = 99;//plc给出暂停信号
|
newStatus = 0;//WCS收到暂停信号后，更新testMast
|
newSingle = 8;//暂停测试，寄存器地址，7===>>8
|
break;
|
case 9://紧急出库确认充电线已经拔出
|
olsStatus = 99;//plc给出暂停信号
|
newStatus = 0;//WCS收到暂停信号后，更新testMast
|
newSingle = 8;//暂停测试，寄存器地址，9===>>8
|
break;
|
case 10://解除暂停信号
|
olsStatus = 0;//plc给出暂停信号
|
newStatus = 1;//WCS收到暂停信号后，更新testMast
|
newSingle = 0;//暂停测试，寄存器地址，10===>>0/11
|
break;
|
case 12://紧急出库确认充电线已经拔出
|
newSingle = 11;//暂停测试，寄存器地址，12===>>11
|
break;
|
case 13://入库前判断充电线是否放好
|
newSingle = 14;//禁用库位，寄存器地址，13===>>14
|
break;
|
case 15://充电线放好
|
newSingle = 0;//复位，寄存器地址，12===>>0
|
break;
|
default:
|
log.info("读取通道"+(i+1)+"测试库位按钮信号:为"+devpThread.startSignal[i][0]);
|
continue;
|
}
|
|
TestMast testMast = testMastService.selectOne(new EntityWrapper<TestMast>()
|
.eq("channel",(i+1)).eq("status",olsStatus));//查找原来的状态
|
LocMast locMast=null;
|
boolean sign=false;
|
switch (devpThread.startSignal[i][0]){
|
case 0:
|
if (!Cools.isEmpty(testMast)){
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")){
|
sign=true;
|
}
|
}
|
break;
|
case 3:
|
if (!Cools.isEmpty(testMast)){
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")){
|
sign=true;
|
if (locMast.getPackStatus()==3){//测试完成
|
newSingle=41;
|
}else if (locMast.getPackStatus()==4){//测试失败
|
newSingle=4;
|
}else {
|
log.info("读取通道"+(i+1)+"测试库位按钮信号:为"+devpThread.startSignal[i][0]+"通道库位pack状态信息异常"+locMast.getPackStatus());
|
sign=false;
|
}
|
}
|
}
|
break;
|
case 5:
|
case 6:
|
if (!Cools.isEmpty(testMast)){
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F")){
|
if (devpThread.startSignal[i][0]==5 && locMast.getPackStatus()==4){
|
sign=true;
|
}else if (devpThread.startSignal[i][0]==6 && locMast.getPackStatus()==3){
|
sign=true;
|
}else {
|
log.error("测试完成移库时按下完成按钮与测试结果不一致===>>[channel:{}", i+1);
|
}
|
}else {
|
log.error("测试完成移库时未查询到测试档案===>>[channel:{}", i+1);
|
}
|
}
|
break;
|
case 2:
|
if (!Cools.isEmpty(testMast)){
|
testMast.setStatus(newStatus);
|
testMast.setModiTime(new Date());
|
if(!testMastService.update(testMast,new EntityWrapper<TestMast>().eq("channel",(i+1)).eq("barcode",testMast.getBarcode()))){
|
throw new CoolException("更新产品测试状态失败");
|
}else {
|
sign=true;
|
}
|
}else {
|
log.error("启动测试时未查询到测试档案===>>[channel:{}", i+1);
|
}
|
break;
|
case 7:
|
SearchLocParam param = new SearchLocParam();
|
param.setBarcode(i+1+"");
|
String response = new HttpHandler.Builder()
|
.setUri(wmsUrl)
|
.setPath("/mobile/test/suspend/auth")
|
.setJson(JSON.toJSONString(param))
|
.build()
|
.doPost();
|
JSONObject jsonObject = JSON.parseObject(response);
|
if (jsonObject.getInteger("code").equals(200)) {
|
testMast = testMastService.selectOne(new EntityWrapper<TestMast>().eq("channel",(i+1)));
|
testMast.setStatus(newStatus);
|
testMast.setModiTime(new Date());
|
if(!testMastService.update(testMast,new EntityWrapper<TestMast>().eq("channel",(i+1)).eq("barcode",testMast.getBarcode()))){
|
log.error("更新产品测试状态失败");
|
}
|
sign=true;
|
} else {
|
log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl+"/mobile/test/suspend/auth", JSON.toJSONString(param), response);
|
}
|
break;
|
case 9:
|
case 12:
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F") || locMast.getLocSts().equals("D")){
|
locMast.setPackStatus(8); //8.紧急出库
|
if (locMastService.update(locMast,new EntityWrapper<LocMast>().eq("channel",(i+1)))){
|
log.info("库位：{}，紧急出库！",locMast.getLocNo());
|
}
|
}else {
|
log.error("库位不是在库状态，无需紧急出库！");
|
}
|
sign=true;
|
break;
|
case 10:
|
if (!Cools.isEmpty(testMast)){
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
if (!Cools.isEmpty(locMast) && locMast.getLocSts().equals("F") ){
|
if ( locMast.getFireStatus().equals(1)){
|
newSingle=11;
|
}else {
|
testMast.setStatus(newStatus);
|
testMast.setModiTime(new Date());
|
if(!testMastService.update(testMast,new EntityWrapper<TestMast>().eq("channel",(i+1)).eq("barcode",testMast.getBarcode()))){
|
throw new CoolException("更新产品测试状态失败");
|
}else {
|
sign=true;
|
}
|
}
|
}
|
}
|
sign=true;
|
break;
|
case 13:
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
if (locMast.getLocSts().equals("O")){
|
locMast.setLocSts("X");
|
locMastService.update(locMast,new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
}
|
sign=true;
|
break;
|
case 15:
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
if (locMast.getLocSts().equals("X")){
|
locMast.setLocSts("O");
|
locMastService.update(locMast,new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
}
|
sign=true;
|
break;
|
default:
|
log.info("读取通道"+(i+1)+"测试库位按钮信号:为"+devpThread.startSignal[i][0]);
|
continue;
|
}
|
if (sign){
|
boolean result = messageQueueOffer(i,newSingle,SlaveType.Devp, devp.getId());
|
if(!result){
|
log.error("更新测试信号失败===>>[channel:{},locNo:{},barcode:{}]", i+1, testMast.getLocNo(), testMast.getBarcode());
|
} else {
|
devpThread.startSignal[i][0] = newSingle;
|
}
|
}
|
try{
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",(i+1)));
|
if(devpThread.startSignal[i][1]!=locMast.getFireStatus()){
|
messageQueueOffer2(i+1,(short)((int)locMast.getFireStatus()),SlaveType.Devp, devp.getId());
|
}
|
}catch (Exception e){
|
log.error("火警 ===>> 给输送线发送警报失败,通道号：", i+1);
|
}
|
}
|
|
}
|
|
}
|
} catch (Exception e) {
|
log.error("启动测试 ===>> 启动测试失败", e);
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
|
public boolean messageQueueOffer(int i ,short newSingle,SlaveType devp,Integer id){
|
//复位PLC信号，借用输送站点实体类
|
StaProtocol staProtocol = new StaProtocol();
|
staProtocol.setSiteId(i*2);//寄存器地址
|
staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,8==>0
|
return MessageQueue.offer(devp, id, new Task(3, staProtocol));
|
}
|
|
public boolean messageQueueOffer2(int i ,short newSingle,SlaveType devp,Integer id){
|
//复位PLC信号，借用输送站点实体类
|
StaProtocol staProtocol = new StaProtocol();
|
staProtocol.setSiteId(i);//寄存器地址
|
staProtocol.setStaNo(newSingle);//修改PLC寄存器地址值,8==>0
|
return MessageQueue.offer(devp, id, new Task(5, staProtocol));
|
}
|
|
/**
|
* 将火警报警信号写入到堆垛机PLC中
|
*/
|
@Transactional
|
public void fierCrn() {
|
try {
|
for (CrnSlave crn :slaveProperties.getCrn()) {
|
if(crn.getId()!=1){
|
continue;
|
}
|
// 获取堆垛机信息
|
CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
|
CrnProtocol crnProtocol = crnThread.getCrnProtocol();
|
LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("fire_status", 1));
|
if (!Cools.isEmpty(locMast)){
|
//报警信号写入1
|
if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, 1))) {
|
log.error("火警 ===>> 给堆垛机发送报警信号失败");
|
}
|
} else {
|
//报警信号没有后，复位地址
|
if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, 0))) {
|
log.error("火警 ===>> 给堆垛机清零复位报警信号失败");
|
}
|
}
|
}
|
} catch (Exception e) {
|
log.error("火警 ===>> 给堆垛机发送警报失败", e);
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
|
/**
|
* 103站点有物下发pack码
|
*/
|
@Transactional
|
public void packDevp() {
|
try {
|
// 根据输送线plc遍历
|
for (DevpSlave devp : slaveProperties.getDevp()) {
|
BasDevp basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no",103));
|
if (Cools.isEmpty(basDevp)){
|
log.error("103站点查询失败-MainServiceImpl.java-2255行");
|
}
|
if (basDevp.getAutoing().equals("Y") && basDevp.getWrkNo()>0 && basDevp.getLoading().equals("Y") ){
|
WrkDetl wrkDetl = wrkDetlService.devpPackNo(basDevp.getWrkNo());
|
if (Cools.isEmpty(wrkDetl)){
|
log.error("103站点查询失败-MainServiceImpl.java-2255行");
|
}
|
MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4,wrkDetl.getMatnr()));
|
}
|
}
|
} catch (Exception e) {
|
log.error("103 ===>> 给输送线发送Pack码失败", e);
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
/**
|
* 根据PLC按钮测试、完成、暂停信号，更新testMast表中status值，交由WMS系统处理
|
*/
|
@Transactional
|
public void packTest1() {
|
try {
|
// 根据输送线plc遍历
|
for (DevpSlave devp : slaveProperties.getDevp()) {
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
|
if(null != devpThread){
|
for (int i = 0; i < 48; i++){
|
//查询在库和预约出库
|
LocMast locMast=locMastService.selectztgx("F","R",i);
|
if(!Cools.isEmpty(locMast)){
|
TestMast testMast=testMastService.selectOne(new EntityWrapper<TestMast>()
|
.eq("loc_no",locMast.getLocNo())
|
.eq("user_id",locMast.getBarcode()));
|
if(Cools.isEmpty(testMast)){
|
continue;
|
}
|
//devpThread.startSignal[i][0]
|
//0:空,1:启动中,2:工作中,3:自动暂停,4:正常完成(OK),5:异常停止(NG),6:在线,7:离线,8:空闲
|
|
//locMast.setPackStatus
|
// "产品状态{0:无,1:待测,2:测试中;3.测试完成;4.测试失败;5.静置中;6:静置完成;7:暂停测试;8:紧急出库;9:在线;10:离线;11:空闲;}"
|
|
//testMast.setStatus
|
//"状态 0: 待申请 1: 申请中 2: 已复核 3:测试中 4:完成 5:移库 6:火警"
|
if(devpThread.startSignal[i][0]==1){
|
testMast.setStatus(1);
|
testMast.setModiTime(new Date());
|
}else if(devpThread.startSignal[i][0]==2){
|
testMast.setStatus(3);
|
testMast.setModiTime(new Date());
|
}else if(devpThread.startSignal[i][0]==3){
|
locMast.setPackStatus(7);
|
testMast.setModiTime(new Date());
|
}else if(devpThread.startSignal[i][0]==4 && testMast.getStatus()!=4){
|
locMast.setPackStatus(3);
|
testMast.setStatus(4);
|
testMast.setModiTime(new Date());
|
testMastService.insertPackQualified(true,new Date(),testMast.getBarcode());
|
}else if(devpThread.startSignal[i][0]==5 && testMast.getStatus()!=4){
|
locMast.setPackStatus(4);
|
testMast.setStatus(4);
|
testMast.setModiTime(new Date());
|
testMastService.insertPackQualified(false,new Date(),testMast.getBarcode());
|
}
|
// else if(devpThread.startSignal[i][0]==6||devpThread.startSignal[i][0]==7||devpThread.startSignal[i][0]==8){
|
// locMast.setPackStatus(devpThread.startSignal[i][0]+3);
|
// }
|
//通道启动按钮状态，1:可以启动出库或者移库，0:不能启动出库或者移库
|
locMast.setCtnKind(devpThread.startSignal[i][2]);
|
if(devpThread.startSignal[i][2]==1){
|
if(!locMastService.update(locMast,new EntityWrapper<LocMast>()
|
.eq("loc_sts","R")
|
.eq("channel",i+1))){
|
log.error("修改启动按钮状态，测试库位状态失败"+locMast.getLocNo(),locMast);
|
}
|
}else if(!locMast.getLocSts().equals("R")){
|
if(!locMastService.update(locMast,new EntityWrapper<LocMast>()
|
.eq("loc_sts","F")
|
.eq("channel",i+1))){
|
log.error("修改测试库位状态失败"+locMast.getLocNo(),locMast);
|
}
|
if(!testMastService.update(testMast,new EntityWrapper<TestMast>()
|
.eq("loc_no",locMast.getLocNo())
|
.eq("user_id",locMast.getBarcode()))) {
|
log.error("修改测试档状态失败" + locMast.getLocNo(), locMast);
|
}
|
}
|
}
|
}
|
//给PLC写消防信号
|
for (int i=0;i<48;i++){
|
LocMast locMast=locMastService.selectOne(new EntityWrapper<LocMast>().eq("channel",i+1));
|
TestMast testMast=testMastService.selectOne(new EntityWrapper<TestMast>()
|
.eq("loc_no",locMast.getLocNo())
|
.eq("user_id",locMast.getBarcode()));
|
try{
|
if(locMast.getFireStatus()!=devpThread.startSignal[i][1]){
|
messageQueueOffer2(i,(short)((int)locMast.getFireStatus()),SlaveType.Devp, devp.getId());
|
if(Cools.isEmpty(testMast)){
|
continue;
|
}
|
if(locMast.getFireStatus()==1){
|
testMast.setStatus(6);//火警
|
if(!testMastService.update(testMast,new EntityWrapper<TestMast>()
|
.eq("loc_no",locMast.getLocNo())
|
.eq("user_id",locMast.getBarcode()))) {
|
log.error("修改测试档状态失败" + locMast.getLocNo(), locMast);
|
}
|
}
|
}
|
}catch (Exception e){
|
log.error("火警 ===>> 给输送线发送警报失败,通道号：", i+1);
|
}
|
}
|
|
}
|
|
}
|
} catch (Exception e) {
|
log.error("获得测试库位状态失败", e);
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
}
|
