package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.service.BasDevpService;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaProtocol;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Map;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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private short heartBeatVal = 1;
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public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
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add(101);add(102);add(103);add(104);
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add(201);add(202);add(203);add(204);add(205);add(206);
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add(207);add(208);add(209);add(210);add(211);add(212);
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add(213);add(105);
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}};
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/**
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* 条码数量
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*/
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private int barcodeSize = 2;
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public IoModeType ioMode = IoModeType.NONE;
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public int[][] startSignal = new int[48][3];
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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break;
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// 写数据 ID+目标站
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case 2:
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write((StaProtocol)task.getData());
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break;
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// 写数据 103站点写入PACK码
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case 4:
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write103((String)task.getData());
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break;
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// 火警信号
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case 5:
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StaProtocol staProtocol2 = (StaProtocol)task.getData();
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siemensS7Net.Write("DB108.0" + staProtocol2.getSiteId(), staProtocol2.getStaNo()==1);
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break;
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//复位测试信号
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case 3:
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StaProtocol staProtocol = (StaProtocol)task.getData();
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siemensS7Net.Write("DB102.0" + staProtocol.getSiteId(), staProtocol.getStaNo());
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break;
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(400);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if(connect.IsSuccess){
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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}
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siemensS7Net.ConnectClose();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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// // 更新入出库模式
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// updateIoMode();
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int staNoSize = staNos.size();
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2)); // 目标站
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}
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}
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// Thread.sleep(200);
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// OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB101.0", (short) 186);
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// if (result0.IsSuccess) {
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// for (int i = 0; i < 93; i++) {
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// Integer siteId = staNos.get(i); // 站点编号
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// StaProtocol staProtocol = station.get(siteId);
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// if (null == staProtocol) {
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// staProtocol = new StaProtocol();
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// staProtocol.setSiteId(siteId);
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// station.put(siteId, staProtocol);
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// }
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// staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 目标站
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// }
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// }
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Thread.sleep(200);
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OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB101.0", (short) (staNoSize*2));
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if (result1.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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Thread.sleep(200);
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.190",(short)(26));
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OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB100.216",(short)(6));
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if (result2.IsSuccess) {
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String barcode =siemensS7Net.getByteTransform().TransString(result2.Content,0,26, "UTF-8");
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// String barcode=new String(result2.Content,i*12,12);
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 1);
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if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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if (result5.IsSuccess) {
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String barcode =siemensS7Net.getByteTransform().TransString(result5.Content,0,6, "UTF-8");
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// String barcode=new String(result2.Content,i*12,12);
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 2);
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if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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Thread.sleep(200);
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//测试柜状态获取
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OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB38.0", (short) 96);
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//启动移库按钮
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OperateResultExOne<byte[]> result6 = siemensS7Net.Read("DB102.0", (short) 96);
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//消防报警
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OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB108.0", (short) 48);
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if(result3.IsSuccess) {
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for(int i=0; i<48; i++){
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startSignal[i][0] = siemensS7Net.getByteTransform().TransByte(result3.Content, i*2);//测试柜状态
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startSignal[i][1] = siemensS7Net.getByteTransform().TransBool(result4.Content, i)?1:0;//消防状态
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startSignal[i][2] = siemensS7Net.getByteTransform().TransInt16(result6.Content, i*2);//启动按钮状态
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}
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}
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// OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0");
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// if (result2.IsSuccess) {
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// this.ioMode = IoModeType.get(result2.Content);
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// }
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if (result.IsSuccess && result1.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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}
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/**
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* 写入 pack码 =====> 单站点写入
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*/
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private void write103(String packNo){
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try{
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OperateResult write = siemensS7Net.Write("DB109.0", packNo);
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if (!write.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(packNo)));
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log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(packNo));
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(packNo)));
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log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(packNo));
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}
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}catch (Exception e){
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log.error("103站点写入数据失败，输送线线程write103");
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}
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}
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/**
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* 写入 ID+目标站 =====> 单站点写入
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*/
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private void write(StaProtocol staProtocol) throws InterruptedException {
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if (null == staProtocol) {
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return;
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}
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int staNoSize = staNos.size();
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int index = staNos.indexOf(staProtocol.getSiteId());
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short[] array = new short[2];
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array[0] = staProtocol.getWorkNo();
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array[1] = staProtocol.getStaNo();
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//任务ID下发次数
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int idCount = 0;
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boolean idFlag = false;
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OperateResult write;
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while(idCount < 5){
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write = siemensS7Net.Write("DB100." + index*4, array); // 写
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if(write.IsSuccess){
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Thread.sleep(200);
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OperateResultExOne<byte[]> readId = siemensS7Net.Read("DB101.0", (short) (staNoSize*2));
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if(readId.IsSuccess){
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short workNo = siemensS7Net.getByteTransform().TransInt16(readId.Content, 0);
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if(staProtocol.getWorkNo().equals(workNo)){
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//工作号写入成功
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idFlag = true;
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break;
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} else {//返回结果是成功了，但是真实值不相同
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idCount++;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后返回成功，但是读取工作号值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
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slave.getId(), JSON.toJSON(staProtocol),idCount));
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log.error("写入输送线工作号后返回成功，但是读取工作号值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount);
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}
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} else {
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idCount++;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后读取工作号失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
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slave.getId(), JSON.toJSON(staProtocol), idCount));
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log.error("写入输送线工作号后读取工作号失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount);
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}
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} else {
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idCount++;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
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slave.getId(), JSON.toJSON(staProtocol),idCount));
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log.error("写入输送线工作号失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount);
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}
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Thread.sleep(200);
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}
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//写ID尝试了5次还是失败了
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if(!idFlag){
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staProtocol = station.get(staProtocol.getSiteId());
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if (staProtocol.getWorkNo() == 9999 && staProtocol.getStaNo() ==0) {
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staProtocol.setPakMk(true);
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}
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
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log.error("写入输送线工作号尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
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//重新添加数据到任务队列
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boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
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read();//读取1次设备状态
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return;
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}
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// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号
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// Thread.sleep(500);
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// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
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log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
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}
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// 更新入出库模式
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private void updateIoMode() throws InterruptedException {
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if (this.ioMode != IoModeType.NONE) {
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if (!siemensS7Net.Write("DB200", this.ioMode.id).IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线1F入出库模式失败。输送线plc编号={1}", slave.getId()));
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log.error("写入输送线1F入出库模式失败。输送线plc编号={}", slave.getId());
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}
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}
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}
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/**
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* 心跳
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*/
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private void heartbeat(){
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if (heartBeatVal == 1) {
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heartBeatVal = 2;
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} else {
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heartBeatVal = 1;
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}
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OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
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if (!write.IsSuccess) {
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log.error("输送线plc编号={} 心跳失败", slave.getId());
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}
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}
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/**
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* 设置入库标记
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*/
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@Override
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public void setPakMk(Integer siteId, boolean pakMk) {
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StaProtocol staProtocol = station.get(siteId);
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if (null != staProtocol) {
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staProtocol.setPakMk(pakMk);
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}
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}
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@Override
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public void close() {
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siemensS7Net.ConnectClose();
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}
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public static void main(String[] args) {
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System.out.println(staNos.indexOf(129));
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System.out.println(staNos.size());
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for (int i = 0; i<staNos.size(); i++) {
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// System.out.println(i*2);
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// System.out.println(i*2 + 200);
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// System.out.println(i);
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}
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int index = staNos.indexOf(128);
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System.out.println(index*2);
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System.out.println(index*2 + 200);
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}
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// public static void main(String[] args) throws Exception {
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// DevpSlave slave = new DevpSlave();
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// slave.setIp("192.168.2.125");
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// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
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// devpThread.connect();
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// devpThread.read();
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// // 写
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// StaProtocol staProtocol = devpThread.getStation().get(1);
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// staProtocol.setWorkNo((short) 232);
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// staProtocol.setStaNo((short) 6);
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// staProtocol.setAutoing(true);
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// staProtocol.setEmptyMk(true);
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// staProtocol.setInEnable(true);
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// devpThread.write(staProtocol);
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// System.out.println("----------------------------------------");
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// // 读
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// devpThread.read();
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// System.out.println(JSON.toJSONString(devpThread.station));
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//
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// }
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}
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