package com.zy.core.thread;
|
|
import HslCommunication.Core.Types.OperateResult;
|
import HslCommunication.Core.Types.OperateResultExOne;
|
import HslCommunication.Profinet.Siemens.SiemensPLCS;
|
import HslCommunication.Profinet.Siemens.SiemensS7Net;
|
import com.alibaba.fastjson.JSON;
|
import com.core.common.Cools;
|
import com.core.common.DateUtils;
|
import com.core.common.SpringUtils;
|
import com.core.exception.CoolException;
|
import com.zy.asrs.entity.DeviceDataLog;
|
import com.zy.asrs.service.DeviceDataLogService;
|
import com.zy.common.utils.News;
|
import com.zy.core.DevpThread;
|
import com.zy.core.cache.MessageQueue;
|
import com.zy.core.cache.OutputQueue;
|
import com.zy.core.cache.SlaveConnection;
|
import com.zy.core.enums.IoModeType;
|
import com.zy.core.enums.SlaveType;
|
import com.zy.core.model.DevpSlave;
|
import com.zy.core.model.Task;
|
import com.zy.core.model.command.LiftCommand;
|
import com.zy.core.model.protocol.LiftProtocol;
|
import com.zy.core.model.protocol.StaProtocol;
|
import com.zy.core.model.protocol.TemperatureProtocol;
|
import lombok.Data;
|
import lombok.extern.slf4j.Slf4j;
|
|
import java.text.MessageFormat;
|
import java.util.*;
|
import java.util.concurrent.ConcurrentHashMap;
|
|
/**
|
* 输送线线程
|
*/
|
@Data
|
@Slf4j
|
public class SiemensDevpThread implements Runnable, DevpThread {
|
|
private DevpSlave slave;
|
private SiemensS7Net siemensS7Net;
|
private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
|
private LiftProtocol liftProtocol = new LiftProtocol();
|
private Map<Integer, TemperatureProtocol> temperatureMap = new ConcurrentHashMap<>();
|
|
/**
|
* 日志采集时间
|
*/
|
private Long deviceDataLogTime = System.currentTimeMillis();
|
|
public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
|
add(100);add(101);add(102);add(103);add(104);
|
add(105);add(106);add(107);add(108);add(109);
|
add(110);add(111);add(112);add(113);add(114);
|
add(115);add(116);add(117);add(118);add(119);add(120);
|
}};
|
|
public static final ArrayList<Integer> barcode1 = new ArrayList<Integer>() {{
|
add(1);
|
}};
|
|
public static final ArrayList<Integer> temperature1 = new ArrayList<Integer>() {{
|
add(1);add(2);add(3);add(4);add(5);add(6);add(7);add(8);add(9);
|
}};
|
|
/**
|
* 入出库模式
|
* 0：未知
|
* 1：入库启动中
|
* 2.入库模式
|
* 3.出库启动中 （不能生成入库工作档）
|
* 4.出库模式
|
*/
|
public IoModeType ioModeOf2F = IoModeType.NONE;
|
public IoModeType ioModeOf4F = IoModeType.NONE;
|
|
public SiemensDevpThread(DevpSlave slave) {
|
this.slave = slave;
|
}
|
|
private ArrayList<Integer> getStaNo() {
|
switch (slave.getId()) {
|
case 1:
|
return staNos1;
|
// case 2:
|
// return staNos2;
|
default:
|
throw new CoolException("服务器异常");
|
}
|
}
|
|
private ArrayList<Integer> getBarcode() {
|
switch (slave.getId()) {
|
case 1:
|
return barcode1;
|
// case 2:
|
// return barcode2;
|
default:
|
throw new CoolException("服务器异常");
|
}
|
}
|
|
private ArrayList<Integer> getTemperature() {
|
switch (slave.getId()) {
|
case 1:
|
return temperature1;
|
default:
|
throw new CoolException("服务器异常");
|
}
|
}
|
|
@Override
|
@SuppressWarnings("InfiniteLoopStatement")
|
public void run() {
|
connect();
|
while (true) {
|
try {
|
int step = 1;
|
Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
|
if (task != null) {
|
step = task.getStep();
|
}
|
switch (step) {
|
// 读数据
|
case 1:
|
read();
|
break;
|
// 写数据 ID+目标站
|
case 2:
|
write((LiftCommand) task.getData());
|
break;
|
case 3:
|
writeIoMode((Integer) task.getData());
|
default:
|
break;
|
}
|
Thread.sleep(300);
|
} catch (Exception e) {
|
e.printStackTrace();
|
}
|
|
}
|
}
|
/**
|
* 初始化站点状态
|
*/
|
private void initSite() {
|
ArrayList<Integer> staNos = getStaNo();
|
// 站点编号
|
for (Integer siteId : staNos) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setWorkNo((short) 0); // ID
|
staProtocol.setAutoing(false); // 自动
|
staProtocol.setLoading(false); // 有物
|
staProtocol.setInEnable(false); // 可入
|
staProtocol.setOutEnable(false); // 可出
|
staProtocol.setEmptyMk(false); // 空板信号
|
staProtocol.setStaNo((short) 0); // 目标站
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
|
@Override
|
public boolean connect() {
|
boolean result = false;
|
siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
|
siemensS7Net.setRack(slave.getRack().byteValue());
|
siemensS7Net.setSlot(slave.getSlot().byteValue());
|
OperateResult connect = siemensS7Net.ConnectServer();
|
if(connect.IsSuccess){
|
result = true;
|
OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
|
}
|
siemensS7Net.ConnectClose();
|
initSite();
|
return result;
|
}
|
|
/**
|
* 读取状态 ====> 整块plc
|
*/
|
private void read() throws InterruptedException {
|
ArrayList<Integer> staNos = getStaNo();
|
int staNoSize = staNos.size();
|
OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 13));
|
if (result.IsSuccess) {
|
for (int i = 0; i < staNoSize; i++) {
|
Integer siteId = staNos.get(i); // 站点编号
|
StaProtocol staProtocol = station.get(siteId);
|
if (null == staProtocol) {
|
staProtocol = new StaProtocol();
|
staProtocol.setSiteId(siteId);
|
station.put(siteId, staProtocol);
|
}
|
staProtocol.setSiteId(siteId);
|
staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, (i * 13))); // 工作号
|
staProtocol.setStaNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, (i * 13) + 4)); // 目标站
|
staProtocol.setLocHeight(siemensS7Net.getByteTransform().TransInt16(result.Content, (i * 13) + 8));//库位高度
|
staProtocol.setError(siemensS7Net.getByteTransform().TransInt16(result.Content, (i * 13) + 10)); // 报警
|
|
boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, (i * 13) + 12, 1);
|
staProtocol.setAutoing(status[0]); // 自动
|
staProtocol.setLoading(status[1]); // 有物
|
staProtocol.setInEnable(status[2]); // 可入
|
staProtocol.setOutEnable(status[3]);// 可出
|
staProtocol.setEmptyMk(status[4]); // 空板信号
|
staProtocol.setFullPlt(status[5]); // 满托盘
|
|
if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
}
|
|
//任务信息反馈
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB101.400", (short) 10);
|
if (result3.IsSuccess) {
|
liftProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)); // 模式
|
liftProtocol.setDeviceStatus(siemensS7Net.getByteTransform().TransInt16(result3.Content, 2)); // 设备状态
|
liftProtocol.setTaskStatus(siemensS7Net.getByteTransform().TransInt16(result3.Content, 4)); // 完成信号
|
liftProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result3.Content, 6)); // 工作号
|
liftProtocol.setIoMode(siemensS7Net.getByteTransform().TransInt16(result3.Content, 10)); // 出入库模式
|
}
|
|
//温湿度信息反馈
|
Thread.sleep(200);
|
ArrayList<Integer> temperatureList = getTemperature();
|
OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB101.300", (short) (temperatureList.size() * 4));
|
if (result4.IsSuccess) {
|
for (int i = 0; i < temperatureList.size(); i++) {
|
Integer deviceId = temperatureList.get(i); // 编号
|
TemperatureProtocol temperatureProtocol = temperatureMap.get(deviceId);
|
if (null == temperatureProtocol) {
|
temperatureProtocol = new TemperatureProtocol();
|
temperatureProtocol.setDeviceId(deviceId);
|
temperatureMap.put(deviceId, temperatureProtocol);
|
}
|
temperatureProtocol.setTemperature(siemensS7Net.getByteTransform().TransInt16(result4.Content, (i * 4))); // 温度
|
temperatureProtocol.setHumidity(siemensS7Net.getByteTransform().TransInt16(result4.Content, (i * 4) + 2)); // 湿度
|
}
|
}
|
|
//条码扫描器
|
Thread.sleep(200);
|
ArrayList<Integer> barcodeList = getBarcode();
|
int barcodeSize = barcodeList.size();
|
OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB103.0", (short) (barcodeSize * 8));
|
if (result2.IsSuccess) {
|
for (int i = 0; i < barcodeSize; i++) {
|
String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
|
Integer barcodeId = barcodeList.get(i);
|
BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
|
if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)){
|
barcodeThread.setBarcode(barcode);
|
}
|
}
|
}
|
|
if (System.currentTimeMillis() - deviceDataLogTime > 1000 * 1) {
|
//采集时间超过5s，保存一次数据记录
|
//保存数据记录
|
DeviceDataLogService deviceDataLogService = SpringUtils.getBean(DeviceDataLogService.class);
|
DeviceDataLog deviceDataLog = new DeviceDataLog();
|
deviceDataLog.setOriginData(Base64.getEncoder().encodeToString(result.Content));
|
deviceDataLog.setWcsData(JSON.toJSONString(station));
|
deviceDataLog.setType("devp");
|
deviceDataLog.setDeviceNo(slave.getId());
|
deviceDataLog.setCreateTime(new Date());
|
deviceDataLogService.insert(deviceDataLog);
|
|
//更新采集时间
|
deviceDataLogTime = System.currentTimeMillis();
|
}
|
|
if (result.IsSuccess && result2.IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
}
|
}
|
|
/**
|
* 写入命令
|
*/
|
private void write(LiftCommand liftCommand) {
|
if (null == liftCommand) {
|
return;
|
}
|
int[] array = new int[3];
|
array[0] = liftCommand.getWorkNo();
|
array[1] = liftCommand.getSourceStaNo();
|
array[2] = liftCommand.getTargetStaNo();
|
|
OperateResult write = siemensS7Net.Write("DB100.0", array);
|
|
if (!write.IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(liftCommand)));
|
News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(liftCommand));
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(liftCommand)));
|
News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(liftCommand));
|
}
|
}
|
|
/**
|
* 写入命令
|
*/
|
private void writeIoMode(Integer ioMode) {
|
if (null == ioMode) {
|
return;
|
}
|
short[] array = new short[1];
|
array[0] = ioMode.shortValue();
|
|
OperateResult write = siemensS7Net.Write("DB100.12", array);
|
|
if (!write.IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入出入库模式数据失败。输送线plc编号={1}，站点数据={2}", DateUtils.convert(new Date()), slave.getId(), ioMode));
|
News.error("SiemensDevp"+" - 4"+" - 写入出入库模式数据失败。输送线plc编号={}，站点数据={}", slave.getId(), ioMode);
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 出入库模式命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), ioMode));
|
News.info("SiemensDevp"+" - 5"+" - 出入库模式命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), ioMode);
|
}
|
}
|
|
/**
|
* 设置入库标记
|
*/
|
@Override
|
public void setPakMk(Integer siteId, boolean pakMk) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null != staProtocol) {
|
staProtocol.setPakMk(pakMk);
|
}
|
}
|
|
@Override
|
public void close() {
|
siemensS7Net.ConnectClose();
|
}
|
|
@Override
|
public Map<Integer, TemperatureProtocol> getTemperatureList() {
|
return this.temperatureMap;
|
}
|
|
@Override
|
public LiftProtocol getLiftStatus() {
|
return this.liftProtocol;
|
}
|
}
|
