自动化立体仓库 - WCS系统
#
lsh
2024-06-21 3fd78eacff528f59e625be99ebadfb7609c8f265
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package com.zy.core.thread;
 
import HslCommunication.Core.Types.OperateResult;
import HslCommunication.Core.Types.OperateResultExOne;
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.core.common.Cools;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasJar;
import com.zy.asrs.entity.BasSteOpt;
import com.zy.asrs.service.BasJarService;
import com.zy.asrs.service.BasSteOptService;
import com.zy.core.News;
import com.zy.core.ThreadHandler;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.enums.JarStatusType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.JarSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.SteCommand;
import com.zy.core.model.protocol.JarProtocol;
import com.zy.core.model.protocol.StaProtocol;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
 
import java.text.MessageFormat;
import java.util.Date;
 
/**
 * shuttle 硫化罐线程
 * Created by vincent on 2020/8/4
 * 不能有 槽号 和 机架号
 */
@Data
@Slf4j
public class JarThread implements Runnable, ThreadHandler {
 
    private SiemensS7Net siemensS7Net;
    private JarSlave slave;
    private JarProtocol jarProtocol;
    private short heartBeatVal = 1;
 
    public JarThread(JarSlave slave) {
        this.slave = slave;
    }
 
    @Override
    @SuppressWarnings("InfiniteLoopStatement")
    public void run() {
        this.connect();
        while (true) {
            try {
                int step = 1;
                Task task = MessageQueue.poll(SlaveType.Jar, slave.getId());
                if (task != null) {
                    step = task.getStep();
                }
                switch (step) {
                    // 读数据
                    case 1:
                        readStatus();
                        break;
                    // 写数据 ID+目标站
                    case 2:
                        write(null);
                        break;
                    default:
                        break;
                }
                // 心跳
//                heartbeat();
                Thread.sleep(500);
            } catch (Exception e) {
                e.printStackTrace();
            }
 
        }
    }
 
    /**
     * 初始化堆垛机状态
     */
    private void initSte() {
        if (null == jarProtocol) {
            jarProtocol = new JarProtocol();
        }
        jarProtocol.setJarNo(slave.getId());
        jarProtocol.setMode( 0);
        jarProtocol.setStatus(JarStatusType.OFF_LINE);
        jarProtocol.setJarErr(0);
    }
 
    @Override
    public boolean connect() {
        boolean result = false;
        // 不能有 槽号 和 机架号
        siemensS7Net = new SiemensS7Net(SiemensPLCS.S200Smart, slave.getIp());
//        siemensS7Net.setRack(slave.getRack().byteValue());
//        siemensS7Net.setSlot(slave.getSlot().byteValue());
        OperateResult connect = siemensS7Net.ConnectServer();
        if(connect.IsSuccess){
            result = true;
            OutputQueue.STE.offer(MessageFormat.format( "【{0}】硫化罐plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.info("硫化罐plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        } else {
            OutputQueue.STE.offer(MessageFormat.format("【{0}】硫化罐plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] ", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.error("硫化罐plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSte();
        }
//        melsecMcNet.ConnectClose();
        return result;
    }
 
    /**
     * 读取状态
     */
    private void readStatus(){
        try {
            OperateResultExOne<byte[]> result = siemensS7Net.Read("V300", (short) 26);
            if (result.IsSuccess) {
                if (null == jarProtocol) {
                    jarProtocol = new JarProtocol();
                    jarProtocol.setJarNo(slave.getId());
                }
                jarProtocol.setMode((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 0));
                jarProtocol.setLeftDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) != 0);//左门状态
                jarProtocol.setRightDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 4) != 0);//右门状态
                jarProtocol.setLeftInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 6) != 0);//左门可开
                jarProtocol.setLeftOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 8) != 0);//左门可关
                jarProtocol.setRightInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 10) != 0);//右门可开
                jarProtocol.setRightOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 12) != 0);//右门可关
                jarProtocol.setJarErr((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 14));//异常码
                jarProtocol.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, 16) != 0);//模式
                // 根据实时信息更新数据库
                BasJarService service = SpringUtils.getBean(BasJarService.class);
                if (null != service) {
                    // 同步pakMk
                    BasJar basJar = service.selectById(slave.getId());
                    basJar.setJarNo(slave.getId());
                    if (!service.updateById(jarProtocol.toSqlModel(basJar))){
                        News.error("硫化罐plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
                    }
 
                }
            } else {
                OutputQueue.STE.offer(MessageFormat.format("【{0}】{1}硫化罐plc状态信息失败", DateUtils.convert(new Date()), slave.getId()));
                throw new CoolException(MessageFormat.format( "硫化罐plc状态信息失败 ===>> [id:{0}] [ip:{1}] [port:{2}]", slave.getId(), slave.getIp(), slave.getPort()));
            }
        } catch (Exception e) {
//            e.printStackTrace();
            OutputQueue.STE.offer(MessageFormat.format("【{0}】读取硫化罐plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
//            News.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSte();
        }
 
    }
 
    /**
     * 写入数据
     */
    private synchronized boolean write(SteCommand command){
        if (null == command) {
            News.error("穿梭车写入命令为空");
            return false;
        }
        command.setSteNo(slave.getId());
        OperateResult result = null;
        // 开始任务
        if (!command.getComplete()) {
            //组织任务前,先清空写任务确认位,以及任务完成确认位
            OperateResult result01 = siemensS7Net.Write("V2000.0", false);
            OperateResult result02 = siemensS7Net.Write("V2000.1", false);
            // 1.任务号
            OperateResult result0 = siemensS7Net.Write("V998", command.getTaskNo().shortValue());
            try {
                Thread.sleep(200);
            } catch (InterruptedException e) {
                e.printStackTrace();
            }
            // 作业
            if (command.getTaskMode() != 0) {
                // 2.作业
                OperateResult result1 = siemensS7Net.Write("V1000", command.getTaskMode());
                // 3.确认开始任务
                if (result0.IsSuccess && result1.IsSuccess) {
                    result = siemensS7Net.Write("V2000.0", true);
                }
            }
 
            // 任务完成
        } else {
            siemensS7Net.Write("V998", (short) 0);
            siemensS7Net.Write("V1000", (short) 0);
            siemensS7Net.Write("V2000.0", false);
            result = siemensS7Net.Write("V2000.1", true);
        }
 
        try {
            // 日志记录
            if (!command.getComplete() && command.getTaskMode() != 0) {
                BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class);
                if (null != bean) {
                    BasSteOpt basSteOpt = new BasSteOpt(
                            command.getTaskNo(),    // 任务号
                            command.getSteNo(),    // 穿梭车
                            new Date(),    // 下发时间
                            command.getTaskModeType().desc,    // 作业
                            null,    // 源排
                            null,    // 源列
                            null,    // 源层
                            null,    // 源站
                            null,    // 目标排
                            null,    // 目标列
                            null,    // 目标层
                            null,    // 目标站
                            null,    // 响应结果
                            null,    // 修改时间
                            null,    // 修改人员
                            null    // 备注
                    );
                    bean.insert(basSteOpt);
                }
            }
 
        } catch (Exception ignore) {}
 
        if (result != null && result.IsSuccess) {
 
 
            News.info("穿梭车命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
            OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
 
            try {
                Thread.sleep(500);
            } catch (Exception e){
 
            }
            OperateResultExOne<byte[]> result1 = siemensS7Net.Read("V998", (short) 4);
            if (result1.IsSuccess) {
                short taskNo = siemensS7Net.getByteTransform().TransInt16(result1.Content, 0);
                short taskType = siemensS7Net.getByteTransform().TransInt16(result1.Content, 2);
//                readStatus();
            }
            return true;
        } else {
            OutputQueue.STE.offer(MessageFormat.format("【{0}】写入穿梭车plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.error("写入穿梭车plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
 
            //写入失败后,重新添加commanddao 任务队列中,并立即回读一次设备状态
//            MessageQueue.offer(SlaveType.Ste, slave.getId(), new Task(2, command));
//            readStatus();
 
            initSte();
            return false;
        }
    }
 
    @Override
    public void close() {
//        siemensS7Net.ConnectClose();
    }
 
    /**
     * 心跳
     */
    private void heartbeat(){
        if (heartBeatVal == 1) {
            heartBeatVal = 2;
        } else {
            heartBeatVal = 1;
        }
        OperateResult write = siemensS7Net.Write("D10", heartBeatVal);
        if (!write.IsSuccess) {
            News.error("硫化罐plc编号={} 心跳失败", slave.getId());
        }
    }
 
}