package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.service.BasDevpService;
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import com.zy.common.utils.News;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaProtocol;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Map;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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public boolean[] startSignal = new boolean[8];
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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private short heartBeatVal = 1;
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// public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
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//
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// }};
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public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
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add(100);
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add(101);
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add(102);
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add(103);
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add(104);
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add(200);
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add(201);
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add(202);
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add(203);
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add(204);
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}};
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public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
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add(300);
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add(301);
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add(302);
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add(303);
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add(304);
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}};
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public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{
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add(311);
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add(312);
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add(313);
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add(314);
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add(315);
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}};
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public static final ArrayList<Integer> barcode1 = new ArrayList<Integer>() {{
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add(1);
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add(2);
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}};
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public static final ArrayList<Integer> barcode2 = new ArrayList<Integer>() {{
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add(3);
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}};
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public static final ArrayList<Integer> barcode3 = new ArrayList<Integer>() {{
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add(4);
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}};
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private Integer count = 0;
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/**
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* 入出库模式
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* 0：未知
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* 1：入库启动中
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* 2.入库模式
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* 3.出库启动中 （不能生成入库工作档）
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* 4.出库模式
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*/
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public IoModeType ioModeOf2F = IoModeType.NONE;
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// public IoModeType ioMode = IoModeType.NONE;
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public IoModeType ioModeOf4F = IoModeType.NONE;
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// public IoModeType ioMode = IoModeType.NONE;
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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private ArrayList<Integer> getStaNo() {
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switch (slave.getId()) {
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case 1:
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return staNos1;
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case 2:
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return staNos2;
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default:
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throw new CoolException("服务器异常");
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}
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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readsanqi();
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break;
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// 写数据 ID+目标站
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case 2:
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write((StaProtocol) task.getData());
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break;
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(300);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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/**
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* 初始化站点状态
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*/
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private void initSite() {
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count++;
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ArrayList<Integer> staNos = getStaNo();
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if (count > 77) {
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// 站点编号
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) 0); // ID
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staProtocol.setAutoing(false); // 自动
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staProtocol.setLoading(false); // 有物
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staProtocol.setInEnable(false); // 可入
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staProtocol.setOutEnable(false); // 可出
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staProtocol.setEmptyMk(false); // 空板信号
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staProtocol.setStaNo((short) 0); // 目标站
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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count = 0;
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}
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}
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private ArrayList<Integer> getBarcodeList() {
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switch (slave.getId()) {
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case 1:
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return barcode1;
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case 2:
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return barcode2;
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case 3:
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return barcode3;
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default:
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throw new CoolException("获取条码扫描器失败！");
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if (connect.IsSuccess) {
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.info("SiemensDevp" + " - 1" + " - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("SiemensDevp" + " - 2" + " - 输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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}
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siemensS7Net.ConnectClose();
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initSite();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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ArrayList<Integer> staNos = getStaNo();
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int staNoSize = staNos.size();
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// 读取1号输送线
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if (slave.getId() == 1) {
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize * 8));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 4 + 2)); // 目标站
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, 60 + i, 1);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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staProtocol.setWeight(status[6]); //是否为重货
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if (!staProtocol.isPakMk() && staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
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}
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//条码扫描器
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Thread.sleep(200);
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ArrayList<Integer> barcodeList = getBarcodeList();
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.90", (short) (barcodeList.size() * 8));
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if (result2.IsSuccess) {
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for (int i = 0; i < barcodeList.size(); i++) {
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Integer barcodeId = barcodeList.get(i);
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String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
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if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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} else if (slave.getId() == 2) {
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 1);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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// staProtocol.setWeight(status[8]); //是否为重货
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if (!staProtocol.isPakMk() && staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
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}
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//外形检测
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OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.42", (short) 8);
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if (resultErr.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, 0, 1);
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StaProtocol staProtocol = station.get(304);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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//条码扫描器
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Thread.sleep(200);
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ArrayList<Integer> barcodeList = getBarcodeList();
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.60", (short) (barcodeList.size() * 8));
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if (result2.IsSuccess) {
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for (int i = 0; i < barcodeList.size(); i++) {
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Integer barcodeId = barcodeList.get(i);
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String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
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if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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}
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// 根据实时信息更新数据库
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try {
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if (!station.isEmpty()) {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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}
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} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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}
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void readsanqi() throws InterruptedException {
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ArrayList<Integer> staNos = getStaNo();
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int staNoSize = staNos.size();
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//
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OperateResultExOne<byte[]> resultsanqi = siemensS7Net.Read("DB101.120", (short) (staNoSize * 8));
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if (resultsanqi.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(resultsanqi.Content, i * 8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(resultsanqi.Content, i * 8 + 4)); // 目标站
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultsanqi.Content, i * 8 + 6, 1);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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// staProtocol.setWeight(status[8]); //是否为重货
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if (!staProtocol.isPakMk() && staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
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}
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//外形检测 三期
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OperateResultExOne<byte[]> resultErrsanqi = siemensS7Net.Read("DB101.160", (short) 8);
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if (resultErrsanqi.IsSuccess) {
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrsanqi.Content, 0, 1);
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StaProtocol staProtocol = station.get(304);
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staProtocol.setFrontErr(status[0]);
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staProtocol.setBackErr(status[1]);
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staProtocol.setHighErr(status[2]);
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staProtocol.setLeftErr(status[3]);
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staProtocol.setRightErr(status[4]);
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staProtocol.setWeightErr(status[5]);
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staProtocol.setBarcodeErr(status[6]);
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}
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//条码扫描器 三期
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Thread.sleep(200);
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ArrayList<Integer> barcodeListsanqi = getBarcodeList();
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OperateResultExOne<byte[]> result2siqi = siemensS7Net.Read("DB101.60", (short) (barcodeListsanqi.size() * 8));
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if (result2siqi.IsSuccess) {
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for (int i = 0; i < barcodeListsanqi.size(); i++) {
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Integer barcodeId = barcodeListsanqi.get(i);
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String barcode = siemensS7Net.getByteTransform().TransString(result2siqi.Content, i * 8, 8, "UTF-8");
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
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if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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//故障 三期
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OperateResultExOne<byte[]> resultErrs = siemensS7Net.Read("DB101.220", (short) (staNoSize * 4));
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if (resultErrs.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrs.Content, i * 4, 1);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setBreakerErr(status[0]);
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staProtocol.setInfraredErr(status[1]);
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staProtocol.setOutTimeErr(status[2]);
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staProtocol.setSeizeSeatErr(status[3]);
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staProtocol.setWrkYgoodsN(status[4]);
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staProtocol.setInverterErr(status[5]);
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staProtocol.setContactErr(status[6]);
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staProtocol.setUpcontactErr(status[7]);
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}
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}
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// 根据实时信息更新数据库
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try {
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if (!station.isEmpty()) {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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}
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} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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}
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}
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/**
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* 写入 ID+目标站 =====> 单站点写入
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*/
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private void write(StaProtocol staProtocol) throws InterruptedException {
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if (null == staProtocol) {
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return;
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}
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ArrayList<Integer> staNos = getStaNo();
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OperateResult write = null;
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OperateResult write1 = null;
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int index;
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int index2 = 0;
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if (staProtocol.getSiteId() >= 310) {
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index = staNos3.indexOf(staProtocol.getSiteId());
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index2 = 54;
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} else {
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index = staNos.indexOf(staProtocol.getSiteId());
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}
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//// 写2号输送线
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//if (slave.getId() == 1) {
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//
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// //Thread.sleep(500);
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// //write1 = siemensS7Net.Write("DB100." + (4 * index + 2), staProtocol.getStaNo()); // 目标站e
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//} else {
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// write = siemensS7Net.Write("DB100." + index * 6, staProtocol.getWorkNo().intValue()); // 工作号
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// Thread.sleep(200);
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// write1 = siemensS7Net.Write("DB100." + (index * 6 + 4), staProtocol.getStaNo()); // 目标站
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//}
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if (slave.getId() == 1) {
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short[] array = new short[2];
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array[0] = staProtocol.getWorkNo();
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array[1] = staProtocol.getStaNo();
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//write = siemensS7Net.Write("DB100." + index * 4, array); // 工作号
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OperateResult writeResult;
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//任务下发次数
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int writeCount = 0;
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//任务下发成功标识
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boolean writeFlag = false;
|
while (writeCount < 5) {
|
// 写2号输送线
|
write = siemensS7Net.Write("DB100." + (index * 4 + index2), array); // 工作号、目标
|
if (write.IsSuccess) {
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + (index * 4 + index2), (short) 4);
|
//OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB1000." + index*4, (short)4);
|
if (readResult.IsSuccess) {
|
short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
|
if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) {
|
//任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
break;
|
} else {//返回结果是成功了，但是真实值不相同
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if (!writeFlag) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
//重新添加数据到任务队列
|
boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
|
read();//读取1次设备状态
|
return;
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
Integer siteId = staProtocol.getSiteId();
|
staProtocol = station.get(siteId);
|
if ((siteId == 101 || siteId == 201) && (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0)) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
|
} else {//PLC2
|
OperateResult writeResult;
|
//任务下发次数
|
int writeCount = 0;
|
//任务下发成功标识
|
boolean writeFlag = false;
|
while (writeCount < 5) {
|
// 写2号输送线
|
write = siemensS7Net.Write("DB100." + (index * 6 + index2), staProtocol.getWorkNo().intValue()); // 工作号
|
Thread.sleep(200);
|
write1 = siemensS7Net.Write("DB100." + (index * 6 + 4 + index2), staProtocol.getStaNo()); // 目标站
|
if (write.IsSuccess) {
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + (index * 6 + index2), (short) 4);
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult1 = siemensS7Net.Read("DB100." + (index * 6 + 4 + index2), (short) 2);
|
//OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB1000." + index*4, (short)4);
|
if (readResult.IsSuccess && readResult1.IsSuccess) {
|
int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult1.Content, 0);
|
if (staProtocol.getWorkNo().equals((short) workNo) && staProtocol.getStaNo().equals(staNo)) {
|
//任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
break;
|
} else {//返回结果是成功了，但是真实值不相同
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if (!writeFlag) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
//重新添加数据到任务队列
|
// boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
|
read();//读取1次设备状态
|
return;
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
Integer siteId = staProtocol.getSiteId();
|
staProtocol = station.get(siteId);
|
if ((siteId == 101 || siteId == 201) && (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0)) {
|
staProtocol.setPakMk(true);
|
}
|
}
|
|
}
|
|
}
|
|
/// **
|
// * 写入 ID+目标站 =====> 单站点写入
|
// */
|
//private void write(StaProtocol staProtocol) throws InterruptedException {
|
// if (null == staProtocol) {
|
// return;
|
// }
|
// ArrayList<Integer> staNos = getStaNo();
|
// OperateResult write = null;
|
// OperateResult write1 = null;
|
// // 写2号输送线
|
// if (slave.getId() == 1) {
|
// int index = staNos.indexOf(staProtocol.getSiteId());
|
// write = siemensS7Net.Write("DB100." + index * 4, staProtocol.getWorkNo()); // 工作号
|
// Thread.sleep(500);
|
// write1 = siemensS7Net.Write("DB100." + (4 * index + 2), staProtocol.getStaNo()); // 目标站e
|
// } else {
|
// int index = staNos.indexOf(staProtocol.getSiteId());
|
// write1 = siemensS7Net.Write("DB100." + (index * 6 + 4), staProtocol.getStaNo()); // 目标站
|
// Thread.sleep(500);
|
// write = siemensS7Net.Write("DB100." + index * 6, staProtocol.getWorkNo().intValue()); // 工作号
|
// }
|
//
|
// if (!write.IsSuccess || !write1.IsSuccess) {
|
// staProtocol = station.get(staProtocol.getSiteId());
|
// if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
|
// staProtocol.setPakMk(true);
|
// }
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
// News.error("SiemensDevp" + " - 4" + " - 写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
// } else {
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
// News.info("SiemensDevp" + " - 5" + " - 输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
|
// }
|
//}
|
|
// 更新入出库模式
|
private void updateIoMode() throws InterruptedException {
|
if (this.ioModeOf2F != IoModeType.NONE) {
|
if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId()));
|
News.error("SiemensDevp" + " - 6" + " - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
}
|
|
/**
|
* 心跳
|
*/
|
private void heartbeat() {
|
if (heartBeatVal == 1) {
|
heartBeatVal = 2;
|
} else {
|
heartBeatVal = 1;
|
}
|
OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
|
if (!write.IsSuccess) {
|
News.error("SiemensDevp" + " - 7" + " - 输送线plc编号={} 心跳失败", slave.getId());
|
}
|
}
|
|
/**
|
* 设置入库标记
|
*/
|
@Override
|
public void setPakMk(Integer siteId, boolean pakMk) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null != staProtocol) {
|
staProtocol.setPakMk(pakMk);
|
}
|
}
|
|
@Override
|
public void close() {
|
siemensS7Net.ConnectClose();
|
}
|
|
// public static void main(String[] args) {
|
// System.out.println(staNos1.indexOf(129));
|
// System.out.println(staNos1.size());
|
// for (int i = 0; i<staNos1.size(); i++) {
|
|
/// / System.out.println(i*2);
|
/// / System.out.println(i*2 + 200);
|
/// / System.out.println(i);
|
// }
|
// int index = staNos1.indexOf(128);
|
// System.out.println(index*2);
|
// System.out.println(index*2 + 200);
|
// }
|
public static void main(String[] args) throws Exception {
|
DevpSlave slave = new DevpSlave();
|
slave.setId(1);
|
slave.setIp("10.10.10.100");
|
slave.setPort(0);
|
slave.setRack(0);
|
slave.setSlot(0);
|
// slave.setIp("10.10.10.130");
|
SiemensDevpThread devpThread = new SiemensDevpThread(slave);
|
devpThread.connect();
|
devpThread.read();
|
// 写
|
// StaProtocol staProtocol = devpThread.getStation().get(300);
|
// staProtocol.setWorkNo((short) 3002);
|
// staProtocol.setStaNo((short) 301);
|
// staProtocol.setAutoing(true);
|
// staProtocol.setEmptyMk(true);
|
// staProtocol.setInEnable(true);
|
// staProtocol.setOutEnable(true);
|
// devpThread.write(staProtocol);
|
// System.out.println("----------------------------------------");
|
// 读
|
// devpThread.read();
|
System.out.println(JSON.toJSONString(devpThread.station));
|
|
}
|
|
}
|
