zzgtfwq
14 小时以前 253f9cb5ab38c88c231de6e84ab962460853e37d
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
package com.zy.asrs.service.impl;
 
import com.alibaba.fastjson.JSON;
import com.alibaba.fastjson.JSONObject;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.LocMast;
import com.zy.asrs.entity.WrkDetl;
import com.zy.asrs.entity.WrkLastno;
import com.zy.asrs.entity.WrkMast;
import com.zy.asrs.entity.param.TaskCreateParam;
import com.zy.asrs.entity.param.TaskStatusFeedbackParam;
import com.zy.asrs.service.*;
import com.zy.common.service.CommonService;
import com.zy.common.utils.HttpHandler;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.Task;
import com.zy.core.model.protocol.StaProtocol;
import com.zy.core.properties.SlaveProperties;
import com.zy.core.thread.SiemensDevpThread;
import com.zy.core.model.DevpSlave;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
 
import java.math.BigDecimal;
import java.util.Date;
import java.util.HashMap;
import java.util.Map;
 
/**
 * Created by vincent on 2022/4/9
 */
@Slf4j
@Service
public class OpenServiceImpl implements OpenService {
 
    @Value("${wms.url}")
    private String wmsUrl;
 
    @Autowired
    private ApiLogService apiLogService;
    @Autowired
    private WrkLastnoService wrkLastnoService;
    @Autowired
    private RowLastnoService rowLastnoService;
    @Autowired
    private CommonService commonService;
    
    @Autowired
    private WrkMastService wrkMastService;
    
    @Autowired
    private WrkDetlService wrkDetlService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private SlaveProperties slaveProperties;
 
 
    @Override
    public boolean reportTaskStatus(String taskNo, Integer status, Integer ioType, String barcode) {
        try {
            TaskStatusFeedbackParam param = new TaskStatusFeedbackParam();
            param.setTaskNo(taskNo);
            param.setStatus(status);
            param.setIoType(ioType);
            param.setBarcode(barcode);
            param.setReportTime(new Date());
 
            Map<String, Object> headers = new HashMap<>();
            headers.put("appkey", "ea1f0459efc02a79f046f982767939ae");
 
            String response = new HttpHandler.Builder()
                    .setUri(wmsUrl)
                    .setPath("/taskStatusFeedback")
                    .setJson(JSON.toJSONString(param))
                    .setHeaders(headers)
                    .build()
                    .doPost();
 
            boolean success = false;
            log.info("任务状态反馈上报结果:{}", response);
            if (response != null) {
                try {
                    JSONObject jsonObject = JSON.parseObject(response);
                    // 假设返回code为200表示成功
                    if (jsonObject != null && jsonObject.containsKey("code") && jsonObject.getInteger("code") == 200) {
                        success = true;
                    }
                } catch (Exception e) {
                    log.warn("解析响应失败", e);
                }
            }
 
            // 记录日志
            try {
                apiLogService.save("任务状态反馈上报",
                        "/taskStatusFeedback",
                        "ea1f0459efc02a79f046f982767939ae",
                        wmsUrl,
                        JSON.toJSONString(param),
                        response,
                        success);
            } catch (Exception e) {
                log.error("保存API日志异常", e);
            }
 
            return success;
        } catch (Exception e) {
            log.error("任务状态反馈上报异常", e);
        }
        return false;
    }
    /**
     * 生成工作号
     *
     * @param wrkMk
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
        WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
 
        int workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo >= eNo ? sNo : workNo + 1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo >= eNo ? sNo : workNo + 1;
            } else {
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0) {
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        // 检验
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
            if (wrkMastService.selectById(workNo) != null) {
                throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
            }
        }
        return workNo;
    }
    @Override
    @Transactional(rollbackFor = Exception.class)
    public boolean taskCreate(TaskCreateParam param) {
        try {
            Integer ioType = 0;
            boolean Inbound = true;
            //1:出库,2:入库 3:移库
            //11:空板出库,12:空板入库
            //21:拣选出库 22:拣选入库
            //31:盘点出库 32:盘点入库
            switch (param.getIoType()){
                case 1:  Inbound = false;ioType = 101;break;
                case 2 : Inbound = true;ioType = 1;break;
                case 3:  Inbound = false;ioType = 11;break;
                case 11: Inbound = false;ioType = 110;break;
                case 12: Inbound = true;ioType = 10;break;
                case 21: Inbound = false;ioType = 103;break;
                case 22: Inbound = true;ioType = 53;break;
                case 31: Inbound = false;ioType = 107;break;
                case 32: Inbound = true;ioType = 57;break;
            }
            // 2. 保存WrkMast
            WrkMast wrkMast = new WrkMast();
            int workNo = getWorkNo(0);
            if(param.getIoType() == 2 || param.getIoType() == 12){
                wrkMast.setWrkNo(workNo);
                wrkMast.setUserNo(param.getTaskNo());
                wrkMast.setIoType(param.getIoType() != 2?10:1);
                wrkMast.setIoPri(param.getTaskPriority() != null ? param.getTaskPriority().doubleValue() : 11.0);
                wrkMast.setBarcode(param.getBarcode());
                wrkMast.setMemo(param.getMemo());
                wrkMast.setSourceStaNo(Integer.valueOf(param.getStartPoint()));
                wrkMast.setStaNo(Integer.valueOf(param.getTargetPoint()));
                wrkMast.setLocNo(param.getTargetLocNo());
                wrkMast.setSourceLocNo(param.getSourceLocNo());
            }else if(param.getIoType() == 22 || param.getIoType() == 32){
                wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("barcode",param.getBarcode()));
                wrkMast.setWrkSts(param.getIoType() != 32 ? 53L: 57L);
                wrkMast.setWrkNo(workNo);
                wrkMast.setUserNo(param.getTaskNo());
                wrkMast.setIoPri(param.getTaskPriority() != null ? param.getTaskPriority().doubleValue() : 11.0);
                wrkMast.setBarcode(param.getBarcode());
                wrkMast.setMemo(param.getMemo());
                wrkMast.setSourceStaNo(Integer.valueOf(param.getStartPoint()));
                wrkMast.setStaNo(Integer.valueOf(param.getTargetPoint()));
                wrkMast.setLocNo(param.getTargetLocNo());
                wrkMast.setSourceLocNo(param.getSourceLocNo());
            }else if(param.getIoType() == 3){
                wrkMast.setWrkNo(workNo);
                wrkMast.setUserNo(param.getTaskNo());
                wrkMast.setIoType(11);
                wrkMast.setIoPri(param.getTaskPriority() != null ? param.getTaskPriority().doubleValue() : 12.0);
                wrkMast.setBarcode(param.getBarcode());
                wrkMast.setMemo(param.getMemo());
                wrkMast.setSourceStaNo(Integer.valueOf(param.getStartPoint()));
                wrkMast.setStaNo(Integer.valueOf(param.getTargetPoint()));
                wrkMast.setLocNo(param.getTargetLocNo());
                wrkMast.setSourceLocNo(param.getSourceLocNo());
            }else{
                wrkMast.setWrkNo(workNo);
                wrkMast.setUserNo(param.getTaskNo());
                wrkMast.setIoType(ioType);
                wrkMast.setIoPri(param.getTaskPriority() != null ? param.getTaskPriority().doubleValue() : 11.0);
                wrkMast.setBarcode(param.getBarcode());
                wrkMast.setMemo(param.getMemo());
                wrkMast.setSourceStaNo(Integer.valueOf(param.getStartPoint()));
                wrkMast.setStaNo(Integer.valueOf(param.getTargetPoint()));
                wrkMast.setLocNo(param.getTargetLocNo());
                wrkMast.setSourceLocNo(param.getSourceLocNo());
            }
 
            if(Inbound){
                wrkMast.setWrkSts(2L);
            }else{
                wrkMast.setWrkSts(11L);
            }
            String locNo = null;
            if (param.getSourceLocNo() != null && !param.getSourceLocNo().isEmpty()) {
                locNo = param.getSourceLocNo();
            }
            if (param.getTargetLocNo() != null && !param.getTargetLocNo().isEmpty()) {
                locNo = param.getTargetLocNo();
            }
// 取前两位
            int rowNo = Integer.parseInt(locNo.substring(0, 2));
 
            int crnNo;
 
            if (rowNo >= 1 && rowNo <= 4) {
                crnNo = 1;
            } else if (rowNo >= 5 && rowNo <= 8) {
                crnNo = 2;
            } else if (rowNo >= 9 && rowNo <= 10) {
                crnNo = 3;
            } else if (rowNo >= 11 && rowNo <= 14) {
                crnNo = 4;
            } else {
                throw new IllegalArgumentException("排号超出范围: " + rowNo);
            }
 
            wrkMast.setCrnNo(crnNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setModiTime(new Date());
            wrkMast.setAppeTime(new Date());
            wrkMast.setWrkDate(new Date());
            if(param.getIoType() == 22 || param.getIoType() == 32){
                wrkMastService.updateById(wrkMast);
            }else{
                wrkMastService.insert(wrkMast);
            }
 
            // 3. 保存WrkDetl
            if (param.getDetlList() != null && !param.getDetlList().isEmpty()) {
                for (TaskCreateParam.Detl detl : param.getDetlList()) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.setWrkNo(wrkMast.getWrkNo());
                    wrkDetl.setZpallet(detl.getBarcode());
                    wrkDetl.setMatnr(detl.getMatnr());
                    wrkDetl.setBatch(detl.getBatch());
                    if (detl.getAnfme() != null) {
                        wrkDetl.setAnfme(detl.getAnfme().doubleValue());
                    }
                    wrkDetlService.insert(wrkDetl);
                }
            }
            if(param.getIoType() == 2 || param.getIoType() == 12){
                locMastService.updateLocMast(param.getTargetLocNo(),"S");
            }else if(param.getIoType() == 3){
                locMastService.updateLocMast(param.getSourceLocNo(),"R");
                locMastService.updateLocMast(param.getTargetLocNo(),"S");
            }else if(param.getIoType() == 22 || param.getIoType() == 32){
                locMastService.updateLocMast(param.getTargetLocNo(),"Q");
            }else if(param.getIoType() == 1 || param.getIoType() == 11){
                locMastService.updateLocMast(param.getSourceLocNo(),"R" );
            }else{
                locMastService.updateLocMast(param.getSourceLocNo(),"P" );
            }
 
            // 4. 下发给PLC
            if(Inbound){
                writeToPlc(wrkMast);
            }
 
            // 记录日志
            try {
                apiLogService.save("任务下发",
                        "/taskCreate",
                        "ea1f0459efc02a79f046f982767939ae",
                        "LOCAL",
                        JSON.toJSONString(param),
                        "SUCCESS",
                        true);
            } catch (Exception e) {
                log.error("保存API日志异常", e);
            }
            
            return true;
        } catch (Exception e) { log.error("任务下发异常", e);
             try {
                apiLogService.save("任务下发",
                        "/taskCreate",
                        "ea1f0459efc02a79f046f982767939ae",
                        "LOCAL",
                        JSON.toJSONString(param),
                        "FAIL: " + e.getMessage(),
                        false);
            } catch (Exception ex) {
                // ignore
            }
            throw new RuntimeException(e); // 触发事务回滚
        }
    }
    
    private void writeToPlc(WrkMast wrkMast) {
        if (wrkMast.getSourceStaNo() == null) {
            log.warn("任务下发缺少源站点: wrkNo={}", wrkMast.getWrkNo());
            return;
        }
        
        Integer sourceStaNo = wrkMast.getSourceStaNo();
        
        for (DevpSlave devp : slaveProperties.getDevp()) {
             SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
             if (devpThread == null) continue;
             
             // 检查该PLC是否管理该站点
             if (devpThread.getStation().containsKey(sourceStaNo.shortValue())) {
                 StaProtocol staProtocol = devpThread.getStation().get(sourceStaNo.shortValue());
                 if (staProtocol == null) {
                     continue;
                 } else {
                     staProtocol = staProtocol.clone();
                 }
                 if (staProtocol != null && staProtocol.getWorkNo() == 9999) {
 
                     staProtocol.setWorkNo(wrkMast.getWrkNo());
                     if (wrkMast.getStaNo() != null) {
                        staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                     }
                     
                     // 下发PLC指令
                     devpThread.setPakMk(staProtocol.getSiteId(), false, 9999);
                     boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                     
                     if (result) {
                         log.info("任务下发成功,已写入PLC。WrkNo: {}, Source: {}, Target: {}", 
                                 wrkMast.getWrkNo(), wrkMast.getSourceStaNo(), wrkMast.getStaNo());
                     } else {
                         log.error("任务下发失败,写入PLC队列失败。WrkNo: {}", wrkMast.getWrkNo());
                     }
                     return;
                 }
             }
        }
        log.warn("未找到对应的PLC站点或线程: {}", sourceStaNo);
    }
}