package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.entity.BasRgvMap;
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import com.zy.asrs.service.BasDevpService;
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import com.zy.asrs.service.BasRgvMapService;
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import com.zy.common.utils.News;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.DevpType.DevpWorkType;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaError1;
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import com.zy.core.model.protocol.StaProtocol;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.*;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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private short heartBeatVal = 1;
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private StaError1 staError1;
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public static boolean is = true;
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// public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
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//
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// }};
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public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
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add(1000); add(1001); add(1002); add(1003); add(1004); add(1005); add(1006); add(1007); add(1008); add(1009); add(1010);
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add(1011); add(1012); add(1013); add(1014); add(1015); add(1016); add(1017); add(1018); add(1019); add(1020); add(1021);
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add(1022); add(1023); add(1024); add(1025); add(1026); add(1027); add(1028); add(1029); add(1030);
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add(2000); add(2001); add(2002); add(2003); add(2004);add(2005); add(2006); add(2007);
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// add(200);add(201);add(202);
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}};
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public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
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add(1040);add(1041);add(1042);add(1043);add(1044);add(1045);add(1046);add(1047);
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add(2010);add(2011);add(2012);add(2013);add(2014);add(2015);add(2016);add(2017);
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add(3010);add(3011);add(3012);add(3013);add(3014);add(3015);add(3016);add(3017);
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// add(200);add(201);add(202);
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}};
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public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
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add(0); add(1); add(2);
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}};
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public static final ArrayList<Integer> BarcodeListMat = new ArrayList<Integer>() {{
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add(3); add(4);
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}};
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public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
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add(106); add(107); add(159);
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}};
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private Integer count=0;
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/**
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* 条码数量
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*/
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private int barcodeSize = 6;
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/**
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* 入出库模式
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* 0：未知
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* 1：入库启动中
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* 2.入库模式
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* 3.出库启动中 （不能生成入库工作档）
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* 4.出库模式
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*/
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public IoModeType ioModeOf2F = IoModeType.NONE;
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// public IoModeType ioMode = IoModeType.NONE;
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public IoModeType ioModeOf4F = IoModeType.NONE;
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// public IoModeType ioMode = IoModeType.NONE;
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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private ArrayList<Integer> getStaNo() {
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switch (slave.getId()) {
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case 1:
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return staNos1;
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case 2:
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return staNos2;
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default:
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throw new CoolException("服务器异常");
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}
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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break;
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// 写数据 ID+目标站
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case 2:
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writeD((StaProtocol)task.getData(),1);
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// log.error("输送线下发命令："+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo());
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break;
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(100);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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/**
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* 初始化站点状态
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*/
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private void initSite() {
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count ++;
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ArrayList<Integer> staNos = getStaNo();
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if(count > 50) {
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// 站点编号
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo(0); // 工作号
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staProtocol.setStaNo((short) 0); // 目标站
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staProtocol.setState((short) 0); // 模式状态 0停机，=1手动，=2自动，=3故障
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staProtocol.setWorkIo((short) 0);
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staProtocol.setRequestIo((short) 0);
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staProtocol.setTrayIo((short) 0);
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staProtocol.setLocIo((short) 0);
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staProtocol.setBarcode("-");
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staProtocol.setWeightIo(0.0);
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staProtocol.setMode((short) 0);
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if (!staProtocol.isPakMk() && staProtocol.workType == DevpWorkType.IDLE) {
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staProtocol.setPakMk(true);
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}
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}
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count = 0;
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}
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}
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public void initSta(){
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if (is){
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for (int i = 1000; i <= 1300; i++) {
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staNos1.add(i);
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}
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is = false;
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if(connect.IsSuccess){
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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}
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siemensS7Net.ConnectClose();
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initSite();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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// // 更新入出库模式
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// updateIoMode();
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ArrayList<Integer> staNos = getStaNo();
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int staNoSize = staNos.size();
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*66));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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station.put(siteId, staProtocol);
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}
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staProtocol.setSiteId(siteId);
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staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*66 + 8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 12)); // 目标站
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staProtocol.setState(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 14)); // 模式状态 0停机，=1手动，=2自动，=3故障
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staProtocol.setWorkIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 16));
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staProtocol.setRequestIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 18));
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staProtocol.setTrayIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 20));
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staProtocol.setLocIo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 22));
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staProtocol.setBarcode(siemensS7Net.getByteTransform().TransString(result.Content,i*66 + 24,16, "UTF-8").trim());
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// staProtocol.setWeightIo(siemensS7Net.getByteTransform().TransDouble(result.Content,i*66 + 40));
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staProtocol.setMode(siemensS7Net.getByteTransform().TransInt16(result.Content, i*66 + 44));
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if (!staProtocol.isPakMk() && (staProtocol.workType == DevpWorkType.IDLE || staProtocol.isPakReset())) {
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staProtocol.setPakMk(true);
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}
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}
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}
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if (result.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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} catch (Exception e) {
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initSite();
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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}
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/**
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* 写入 ID+目标站 =====> 单站点写入
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*/
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private void write(StaProtocol staProtocol) throws InterruptedException {
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if (null == staProtocol) {
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return;
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}
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ArrayList<Integer> staNos = getStaNo();
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int index = staNos.indexOf(staProtocol.getSiteId());
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OperateResult write = null;
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OperateResult write1 = null;
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OperateResult write2 = null;
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//任务下发次数
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int writeCount = 0;
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do {
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write = siemensS7Net.Write("DB100." + index*66, staProtocol.getWorkNo()); // 工作号
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Thread.sleep(200);
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write1 = siemensS7Net.Write("DB100." + (index*66+4), staProtocol.getStaNo()); // 目标站
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if(write.IsSuccess && write1.IsSuccess){
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break;
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}
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else {
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writeCount++;
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log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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}
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}while (writeCount<5);
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if (!write.IsSuccess) {
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staProtocol = station.get(staProtocol.getSiteId());
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if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
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staProtocol.setPakMk(true);
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}
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
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News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
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News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
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}
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}
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private void writeD(StaProtocol staProtocol,Integer count)throws InterruptedException{
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boolean reset = true;
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if (null == staProtocol) {
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return;
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}
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staProtocol = staProtocol.clone();
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Integer oriWrkNo = staProtocol.getWorkNo();
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short oriStaNo = staProtocol.getStaNo();
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ArrayList<Integer> staNos = getStaNo();
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int index = staNos.indexOf(staProtocol.getSiteId());
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if(writeWrk(staProtocol,1)){
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int whileCount = 0;
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OperateResult write3 = siemensS7Net.Write("DB100." + (index*66+6), (short) 1);
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if (write3.IsSuccess){
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News.info("输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+1+"]");
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Thread.sleep(100);
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do {
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100."+(index*66 +6), (short) 2);
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short mk = siemensS7Net.getByteTransform().TransInt16(result2.Content, 0);
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if (mk == 2){
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OperateResult write5 = siemensS7Net.Write("DB100." + index*66, 0); // 工作号
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Thread.sleep(100);
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OperateResult write6 = siemensS7Net.Write("DB100." + (index*66+4), (short) 0); // 目标站
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Thread.sleep(100);
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OperateResult write4 = siemensS7Net.Write("DB100." + (index*66+6), (short) 0);
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reset = false;
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if (write4.IsSuccess && write5.IsSuccess && write6.IsSuccess){
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News.info("输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"0,0,0"+"]");
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OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100."+(index*66), (short) 8);
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Integer wrkNo1 = siemensS7Net.getByteTransform().TransInt32(result1.Content, 0);
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short staNo1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 4);
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short mk1 = siemensS7Net.getByteTransform().TransInt16(result1.Content, 6);
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if (wrkNo1 != 0 || staNo1 !=0 || mk1 !=0){
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whileCount++;
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News.info("复位失败,输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"0,0,0"+"]");
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}else {
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News.info("输送线复位完成");
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break;
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}
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}
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}else if (reset && mk == 0 ){
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OperateResult write7 = siemensS7Net.Write("DB100." + (index*66+6), (short) 1);
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News.info("回读1失败，输送线命令下发[id:"+slave.getId()+"] >>>>>"+"["+"1"+"]");
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Thread.sleep(100);
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whileCount++;
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}else {
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whileCount++;
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}
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}while (whileCount <10);
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}
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}else {
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log.error("输送命令下发失败"+JSON.toJSONString(staProtocol));
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}
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}
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private boolean writeWrk(StaProtocol staProtocol,Integer count)throws InterruptedException {
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if (null == staProtocol) {
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return false;
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}
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Integer oriWrkNo = staProtocol.getWorkNo();
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short oriStaNo = staProtocol.getStaNo();
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ArrayList<Integer> staNos = getStaNo();
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int index = staNos.indexOf(staProtocol.getSiteId());
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do {
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log.info("输送递归次数:" + count);
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OperateResult write1 = siemensS7Net.Write("DB100." + index * 66, staProtocol.getWorkNo()); // 工作号
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Thread.sleep(100);
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OperateResult write2 = siemensS7Net.Write("DB100." + (index * 66 + 4), staProtocol.getStaNo()); // 目标站
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if (write1.IsSuccess && write2.IsSuccess) {
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News.info("输送线命令下发[id:" + slave.getId() + "] >>>>>" + "[" + staProtocol.getWorkNo() + "," + staProtocol.getStaNo() + "]");
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100." + (index * 66), (short) 6);
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Integer wrkNo = siemensS7Net.getByteTransform().TransInt32(result.Content, 0);
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short staNo = siemensS7Net.getByteTransform().TransInt16(result.Content, 4);
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if (!oriWrkNo.equals(wrkNo) || oriStaNo != staNo) {
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if (count >= 5) {
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log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), count);
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return false;
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}
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count++;
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}else {
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return true;
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}
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}
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}while (count <=5);
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return true;
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}
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// 更新入出库模式
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private void updateIoMode() throws InterruptedException {
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if (this.ioModeOf2F != IoModeType.NONE) {
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if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId()));
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News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId());
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}
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}
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}
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/**
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* 心跳
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*/
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private void heartbeat(){
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if (heartBeatVal == 1) {
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heartBeatVal = 2;
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} else {
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heartBeatVal = 1;
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}
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OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
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if (!write.IsSuccess) {
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News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId());
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}
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}
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/**
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* 设置入库标记
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*/
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@Override
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public void setPakMk(Integer siteId, boolean pakMk) {
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StaProtocol staProtocol = station.get(siteId);
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if (null != staProtocol) {
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staProtocol.setPakMk(pakMk);
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}
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}
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@Override
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public void close() {
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siemensS7Net.ConnectClose();
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}
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public static void main(String[] args) {
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System.out.println(staNos1.indexOf(129));
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System.out.println(staNos1.size());
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for (int i = 0; i<staNos1.size(); i++) {
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// System.out.println(i*2);
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// System.out.println(i*2 + 200);
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// System.out.println(i);
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}
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int index = staNos1.indexOf(128);
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System.out.println(index*2);
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System.out.println(index*2 + 200);
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}
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// public static void main(String[] args) throws Exception {
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// DevpSlave slave = new DevpSlave();
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// slave.setIp("192.168.2.125");
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// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
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// devpThread.connect();
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// devpThread.read();
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// // 写
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// StaProtocol staProtocol = devpThread.getStation().get(1);
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// staProtocol.setWorkNo((short) 232);
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// staProtocol.setStaNo((short) 6);
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// staProtocol.setAutoing(true);
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// staProtocol.setEmptyMk(true);
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// staProtocol.setInEnable(true);
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// devpThread.write(staProtocol);
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// System.out.println("----------------------------------------");
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// // 读
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// devpThread.read();
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// System.out.println(JSON.toJSONString(devpThread.station));
|
//
|
// }
|
|
}
|
