package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.service.BasDevpService;
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import com.zy.asrs.service.DeviceErrorService;
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import com.zy.core.DevpThread;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.IoModeType;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaProtocol;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.*;
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import java.util.concurrent.ConcurrentHashMap;
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import java.util.stream.Collectors;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
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add(101);
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add(102);
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add(103);
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add(104);
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add(105);
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add(106);
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add(107);
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add(108);
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add(109);
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add(110);
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add(111);
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add(112);
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add(113);
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add(114);
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add(115);
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add(116); // 侧面从 index 16开始 长度12
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add(201);
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add(202);
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add(203);
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add(204);
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add(205);
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add(206);
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add(207);
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add(208);
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add(209);
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add(210);
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add(211);
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add(212);
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}};
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public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
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add(301);
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add(302);
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add(303);
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add(304);
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add(305);
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add(306);
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add(307);
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add(308);
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}};
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// 正面5个条码扫描站
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public static final ArrayList<Integer> barcodeSite2 = new ArrayList<Integer>() {{
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add(102);
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add(105);
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add(108);
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add(111);
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add(114);
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}};
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// 侧面三个条码扫描站
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public static final ArrayList<Integer> barcodeSite = new ArrayList<Integer>() {{
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add(202);
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add(206);
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add(211);
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}};
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/**
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* 入出库模式
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* 0：未知
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* 1：入库启动中
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* 2.入库模式
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* 3.出库启动中 （不能生成入库工作档）
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* 4.出库模式
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*/
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public IoModeType ioModeOf1F1 = IoModeType.NONE;
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public IoModeType ioModeOf1F2 = IoModeType.NONE;
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public IoModeType ioModeOf1F3 = IoModeType.NONE;
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public IoModeType ioModeOf1F4 = IoModeType.NONE;
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public IoModeType ioModeOf1F5 = IoModeType.NONE;
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public IoModeType ioModeOf2F1 = IoModeType.NONE;
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public IoModeType ioModeOf2F2 = IoModeType.NONE;
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public IoModeType ioModeOf2F3 = IoModeType.NONE;
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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/**
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* 条码数量
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*/
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private int barcodeSize = 8;
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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private ArrayList<Integer> getStaNo() {
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switch (slave.getId()) {
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case 1:
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return staNos1;
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case 2:
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return staNos2;
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default:
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throw new CoolException("服务器异常");
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}
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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break;
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// 写数据 ID+目标站
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case 2:
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write((StaProtocol) task.getData());
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read();
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break;
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// 出入库写码盘信息
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case 3:
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write3((StaProtocol) task.getData());
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read();
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break;
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// 侧面码盘完成上报wms成功后重置plc
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case 4:
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write4((StaProtocol) task.getData());
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read();
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break;
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default:
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break;
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}
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Thread.sleep(400);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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/**
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* 初始化站点状态
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*/
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private void initSite() {
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ArrayList<Integer> staNos = getStaNo();
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// 站点编号
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) 0); // ID
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staProtocol.setAutoing(false); // 自动
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staProtocol.setLoading(false); // 有物
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staProtocol.setInEnable(false); // 可入
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staProtocol.setOutEnable(false); // 可出
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staProtocol.setEmptyMk(false); // 空板信号
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staProtocol.setStaNo((short) 0); // 目标站
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if (connect.IsSuccess) {
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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log.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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// DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
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// deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败");
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initSite();
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}
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siemensS7Net.ConnectClose();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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// 更新入出库模式
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updateIoMode();
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ArrayList<Integer> staNos = getStaNo();
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int staNoSize = staNos.size();
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OperateResultExOne<byte[]> result;
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if (slave.getId() == 1) {
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// 读正面货位信息反馈
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result = siemensS7Net.Read("DB101.0", (short) (16 * 8));
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if (result.IsSuccess) {
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for (int i = 0; i < 16; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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// 读侧面货位信息反馈
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OperateResultExOne<byte[]> resultCm = siemensS7Net.Read("DB101.800", (short) (12 * 8));
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if (resultCm.IsSuccess) {
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for (int i = 16; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(resultCm.Content, (i - 16) * 8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(resultCm.Content, (i - 16) * 8 + 4)); // 目标站
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultCm.Content, (i - 16) * 8 + 6, 2);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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// 读侧面码盘完成信号
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OperateResultExOne<byte[]> resultMp = siemensS7Net.Read("DB79.362", (short) 4);
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if (resultMp.IsSuccess) {
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StaProtocol staProtocol207 = station.get(207);
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StaProtocol staProtocol212 = station.get(212);
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staProtocol207.setMpCompletedFlag(siemensS7Net.getByteTransform().TransInt16(resultMp.Content, 0));
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staProtocol212.setMpCompletedFlag(siemensS7Net.getByteTransform().TransInt16(resultMp.Content, 2));
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}
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// 读取正面条码
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OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB103.0", (short) (5 * 40));
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if (result3.IsSuccess) {
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for (int i = 0; i < 5; i++) {
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String barcode = siemensS7Net.getByteTransform().TransString(result3.Content, i * 40, 40, "UTF-8");
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if (!Cools.isEmpty()) {
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barcode = barcode.trim();
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}
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List<String> barcodeList = Arrays.stream(barcode.split(";")).collect(Collectors.toList());
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Iterator<String> iterator = barcodeList.iterator();
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while (iterator.hasNext()) {
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String next = iterator.next();
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if (next.length() == 6) {
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barcode = next;
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iterator.remove();
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break;
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}
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}
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
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if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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StaProtocol staProtocol = station.get(barcodeSite2.get(i));
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if (staProtocol != null) {
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while (iterator.hasNext()) {
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String next = iterator.next();
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if (next.length() < 7 || next.length() > 10 || !next.matches("[0-9]*")) {
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iterator.remove();
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}
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}
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staProtocol.setMatIdList(barcodeList);
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}
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}
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}
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// 读取正面条码
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// OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.1404", (short) (16 * 8));
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// if (result2.IsSuccess) {
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// for (int i = 0; i < 16; i++) {
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// int barcodeId = 0;
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// switch (i) {
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// case 1:
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// barcodeId = 1;
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// break;
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// case 4:
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// barcodeId = 2;
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// break;
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// case 7:
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// barcodeId = 3;
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// break;
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// case 10:
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// barcodeId = 4;
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// break;
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// case 13:
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// barcodeId = 5;
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// break;
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// default:
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// }
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// if (barcodeId != 0) {
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// String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 6, "UTF-8");
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// BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
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// if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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// barcodeThread.setBarcode(barcode);
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// }
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// }
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// }
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// }
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// 读取侧面条码
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OperateResultExOne<byte[]> resultCM2 = siemensS7Net.Read("DB101.2574", (short) (3 * 4 * 6));
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if (resultCM2.IsSuccess) {
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for (int i = 8; i >= 6; i--) {
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i);
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List<String> barcodes = new ArrayList<>();
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for (int j = 0; j < 4; j++) {
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String barcode1 = siemensS7Net.getByteTransform().TransString(resultCM2.Content, (8 - i) * 24 + j * 6, 6, "UTF-8");
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if (!Cools.isEmpty(barcode1) && !barcode1.equals("000000") && !barcode1.equals("NoRead")) {
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barcodes.add(barcode1);
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}
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}
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String barcode = String.join("#", barcodes);
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if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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// 读取正面外形检测
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OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.936", (short) (16 * 8));
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if (resultErr1.IsSuccess) {
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for (int i = 0; i < 16; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, i * 2, 1);
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staProtocol.setFrontErr(status1[0]);
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staProtocol.setBackErr(status1[1]);
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staProtocol.setHighErr(status1[2]);
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staProtocol.setLeftErr(status1[3]);
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staProtocol.setRightErr(status1[4]);
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staProtocol.setWeightErr(status1[5]);
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staProtocol.setBarcodeErr(status1[6]);
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}
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}
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// 读取侧面外形检测
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OperateResultExOne<byte[]> resultErrCM1 = siemensS7Net.Read("DB101.1336", (short) (12 * 8));
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if (resultErrCM1.IsSuccess) {
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for (int i = 16; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErrCM1.Content, (i - 16) * 2, 1);
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staProtocol.setFrontErr(status1[0]);
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staProtocol.setBackErr(status1[1]);
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staProtocol.setHighErr(status1[2]);
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staProtocol.setLeftErr(status1[3]);
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staProtocol.setRightErr(status1[4]);
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staProtocol.setWeightErr(status1[5]);
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staProtocol.setBarcodeErr(status1[6]);
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}
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}
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// 读正面故障反馈
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OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.2340.0", (short) (16 * 2));
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if (resultErr.IsSuccess) {
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for (int i = 0; i < 16; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 2, 2);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setBreakerErr(status[0]);
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staProtocol.setInfraredErr(status[1]);
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staProtocol.setOutTimeErr(status[2]);
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staProtocol.setSeizeSeatErr(status[3]);
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staProtocol.setWrkYgoodsN(status[4]);
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staProtocol.setInverterErr(status[5]);
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staProtocol.setContactErr(status[6]);
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staProtocol.setUpcontactErr(status[7]);
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staProtocol.setPushTheEnvelopeErr(status[8]);
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staProtocol.setRaiseTheLowerLimitErr(status[9]);
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staProtocol.setLeftProtectionTriggersErr(status[10]);
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staProtocol.setRightProtectionTriggersErr(status[11]);
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staProtocol.setGratingBlockingErr(status[12]);
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}
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}
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// 读侧面故障反馈
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OperateResultExOne<byte[]> resultErrCM = siemensS7Net.Read("DB101.2540.0", (short) (12 * 2));
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if (resultErrCM.IsSuccess) {
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for (int i = 16; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrCM.Content, (i - 16) * 2, 1);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setBreakerErr(status[0]);
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staProtocol.setInfraredErr(status[1]);
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staProtocol.setOutTimeErr(status[2]);
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staProtocol.setSeizeSeatErr(status[3]);
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staProtocol.setWrkYgoodsN(status[4]);
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staProtocol.setInverterErr(status[5]);
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staProtocol.setContactErr(status[6]);
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staProtocol.setUpcontactErr(status[7]);
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}
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}
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} else {
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// 读外置输送线货位信息反馈
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result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setHigh(status[6]); // 高库位
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staProtocol.setLow(status[7]); // 低库位
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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}
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if (result.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
|
} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
}
|
|
DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
|
deviceErrorService.deleteDeviceError("devp", slave.getId());
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
|
// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
|
DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
|
deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败");
|
}
|
}
|
|
|
private void write(StaProtocol staProtocol) throws InterruptedException {
|
if (null == staProtocol) {
|
return;
|
}
|
ArrayList<Integer> staNos = getStaNo();
|
|
int index = staNos.indexOf(staProtocol.getSiteId());
|
// 任务号地址
|
String workNoAddress;
|
// 目标站地址
|
String staNoAddress;
|
// 目标站地址
|
String heightAddress = null;
|
if (index < 16) {
|
workNoAddress = "DB100." + index * 4;
|
staNoAddress = "DB100." + (index * 4 + 2);
|
} else {
|
workNoAddress = "DB100." + (400 + (index - 16) * 4);
|
staNoAddress = "DB100." + (400 + (index - 16) * 4 + 2);
|
}
|
int i = barcodeSite2.indexOf(staProtocol.getSiteId());
|
if (i != -1) {
|
heightAddress = "DB104." + (i * 2);
|
}
|
|
OperateResult writeResult;
|
//任务下发次数
|
int writeCount = 0;
|
//任务下发成功标识
|
boolean writeFlag = false;
|
while (writeCount < 5) {
|
if (!Cools.isEmpty(staProtocol.getHeight()) && heightAddress != null) {
|
OperateResult writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight()));
|
writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight()));
|
writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight()));
|
writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight()));
|
log.info("写入高度地址：{},{}", heightAddress, writeResult3);
|
if (!writeResult3.IsSuccess) {
|
//fangzhi xierukushibai,jiu duoxiejici,meixunhuan
|
writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight()));
|
if (!writeResult3.IsSuccess) {
|
writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight())); // 目标站
|
}
|
}
|
}
|
// 侧面出库，给输送线写条码
|
Short staNo = staProtocol.getStaNo();
|
String barcode = staProtocol.getBarcode();
|
if (staNo == 203 || staNo == 207 || staNo == 212) {
|
if (Cools.isEmpty(barcode)) {
|
log.error("侧面出库到：{}站点，条码值为空，任务号：{}", staNo, staProtocol.getWorkNo());
|
} else {
|
|
String[] split = barcode.split("#");
|
int offset = (staNo - 201) * 24;
|
byte[] bytes = new byte[(split.length + 1) * 6];
|
for (int j = 0, k = 0; j < split.length; j++) {
|
String s = split[j];
|
for (int m = 0; m < s.length(); m++) {
|
bytes[k++] = (byte) s.charAt(m);
|
}
|
}
|
|
OperateResult writeResult4 = siemensS7Net.Write("DB79" + offset, bytes);
|
if (writeResult4.IsSuccess) {
|
log.info("侧面出库到：{}站点，给输送线写条码：{}成功", staNo, barcode);
|
} else {
|
log.error("侧面出库到：{}站点，给输送线写条码：{}失败", staNo, barcode);
|
}
|
}
|
}
|
|
OperateResult writeResult1 = siemensS7Net.Write(workNoAddress, staProtocol.getWorkNo()); // 工作号
|
OperateResult writeResult2 = siemensS7Net.Write(staNoAddress, staProtocol.getStaNo()); // 目标站
|
if (writeResult1.IsSuccess && writeResult2.IsSuccess) {
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 2);
|
if (readResult.IsSuccess) {
|
// short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
|
// short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
|
// if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) {
|
// //任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
break;
|
// } else {//返回结果是成功了，但是真实值不相同
|
// writeCount++;
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
// slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
// log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
// }
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if (!writeFlag) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
// //重新添加数据到任务队列
|
// boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
|
// read();//读取1次设备状态
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
// Integer siteId = staProtocol.getSiteId();
|
// staProtocol = station.get(siteId);
|
// if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
|
// staProtocol.setPakMk(true);
|
// }
|
}
|
|
|
}
|
|
private void write3(StaProtocol staProtocol){
|
|
int lx = 0,mp = 0,lev = 0;
|
|
switch (staProtocol.getSiteId()) {
|
case 205: lx = 16;mp = 18;lev=344;break;
|
case 207: lx = 24;mp = 26;lev=348;break;
|
case 210: lx = 36;mp = 38;lev=354;break;
|
case 212: lx = 44;mp = 46;lev=358;break;
|
default:
|
log.error("写码盘信息站点有误：{}" , staProtocol.getSiteId());
|
return;
|
}
|
|
String addressPre = "DB79.";
|
|
//任务下发次数
|
int writeCount = 0;
|
//任务下发成功标识
|
boolean writeFlag = false;
|
while (writeCount < 5) {
|
OperateResult writeResult1 = siemensS7Net.Write(addressPre + lx, staProtocol.getLx()); // 工装类型
|
OperateResult writeResult2 = siemensS7Net.Write(addressPre + mp, staProtocol.getMp()); // 是否码盘
|
OperateResult writeResult3 = siemensS7Net.Write(addressPre + lev, staProtocol.getLev()); // 码盘层数
|
if (writeResult1.IsSuccess && writeResult2.IsSuccess && writeResult3.IsSuccess) {
|
writeFlag = true;
|
log.info("码盘信息写入输送线命令后返回成功【{},{},{},{}】，并且回读成功，写入次数={}", staProtocol.getSiteId(),staProtocol.getMp(),staProtocol.getLx(),staProtocol.getLev(), writeCount);
|
break;
|
} else {
|
writeCount++;
|
log.error("码盘信息写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
}
|
|
//写命令尝试了5次还是失败了
|
// if (!writeFlag) {
|
// //重新添加数据到任务队列
|
// MessageQueue.offer(SlaveType.Devp, 1, new Task(3, staProtocol));
|
// log.error("码盘信息写入输送线命令尝试5次失败重新推送队列。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
// }
|
}
|
|
private void write4(StaProtocol staProtocol){
|
|
int offset = 0;
|
|
switch (staProtocol.getSiteId()) {
|
case 207: offset = 362;break;
|
case 212: offset = 364 ;break;
|
default:
|
log.error("重置码盘信号站点有误：{}" , staProtocol.getSiteId());
|
return;
|
}
|
|
String addressPre = "DB79.";
|
|
//任务下发次数
|
int writeCount = 0;
|
while (writeCount < 5) {
|
OperateResult writeResult1 = siemensS7Net.Write(addressPre + offset, (short) 0);
|
if (writeResult1.IsSuccess) {
|
log.info("侧面码盘完成上报wms成功后重置信号写入输送线命令后返回成功【{}】，并且回读成功，写入次数={}", staProtocol.getSiteId(), writeCount);
|
break;
|
} else {
|
writeCount++;
|
log.error("侧面码盘完成上报wms成功后重置信号写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
}
|
}
|
}
|
|
// /**
|
// * 写入 ID+目标站 =====> 单站点写入
|
// */
|
// private void write(StaProtocol staProtocol) throws InterruptedException {
|
// if (null == staProtocol) {
|
// return;
|
// }
|
// int index = staNos.indexOf(staProtocol.getSiteId());
|
// short[] array = new short[2];
|
// array[0] = staProtocol.getWorkNo();
|
// array[1] = staProtocol.getStaNo();
|
// OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
|
//
|
|
/// / OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号
|
/// / Thread.sleep(500);
|
/// / OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站
|
//
|
// if (!write.IsSuccess) {
|
// staProtocol = station.get(staProtocol.getSiteId());
|
// if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
|
// staProtocol.setPakMk(true);
|
// }
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
// log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
// } else {
|
// OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
// log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", slave.getId(), JSON.toJSON(staProtocol));
|
//
|
// Integer siteId = staProtocol.getSiteId();
|
// staProtocol = station.get(siteId);
|
// if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
|
// staProtocol.setPakMk(true);
|
// }
|
// }
|
// }
|
private void write2(StaProtocol staProtocol) throws InterruptedException {
|
if (null == staProtocol) {
|
return;
|
}
|
ArrayList<Integer> staNos = getStaNo();
|
|
int index = staNos.indexOf(staProtocol.getSiteId());
|
short[] array = new short[2];
|
array[0] = staProtocol.getWorkNo();
|
array[1] = staProtocol.getStaNo();
|
|
OperateResult writeResult;
|
//任务下发次数
|
int writeCount = 0;
|
//任务下发成功标识
|
boolean writeFlag = false;
|
while (writeCount < 5) {
|
writeResult = siemensS7Net.Write("DB100." + index * 4, array); // 工作号、目标站
|
|
if (writeResult.IsSuccess) {
|
Thread.sleep(200);
|
OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 4);
|
if (readResult.IsSuccess) {
|
short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
|
short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
|
if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) {
|
//任务命令写入成功
|
writeFlag = true;
|
log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
Date now = new Date();
|
break;
|
} else {//返回结果是成功了，但是真实值不相同
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
} else {
|
writeCount++;
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
|
slave.getId(), JSON.toJSON(staProtocol), writeCount));
|
log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
|
|
}
|
Thread.sleep(200);
|
}
|
|
//写命令尝试了5次还是失败了
|
if (!writeFlag) {
|
staProtocol = station.get(staProtocol.getSiteId());
|
if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
|
staProtocol.setPakMk(true);
|
}
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
|
log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
|
|
//重新添加数据到任务队列
|
boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol));
|
read();//读取1次设备状态
|
return;
|
} else {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
|
//log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
|
|
Integer siteId = staProtocol.getSiteId();
|
staProtocol = station.get(siteId);
|
if ((siteId == 101 || siteId == 201) && (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0)) {
|
staProtocol.setPakMk(true);
|
}
|
|
}
|
|
}
|
|
|
// 更新入出库模式
|
private void updateIoMode() throws InterruptedException {
|
if (slave.getId() == 1 && this.ioModeOf1F1 != null) {
|
if (!siemensS7Net.Write("DB105.0", this.ioModeOf1F1.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线21F1入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线1F1入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf1F2 != null) {
|
if (!siemensS7Net.Write("DB105.2", this.ioModeOf1F2.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F2入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线1F2入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf1F3 != null) {
|
if (!siemensS7Net.Write("DB105.4", this.ioModeOf1F3.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F1入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线1F3入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf1F4 != null) {
|
if (!siemensS7Net.Write("DB105.6", this.ioModeOf1F4.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F2入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线1F4入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf1F5 != null) {
|
if (!siemensS7Net.Write("DB105.8", this.ioModeOf1F5.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F2入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线1F5入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
|
|
if (slave.getId() == 1 && this.ioModeOf2F1 != null) {
|
if (!siemensS7Net.Write("DB105.10", this.ioModeOf2F1.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F1入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线2F1入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf2F2 != null) {
|
if (!siemensS7Net.Write("DB105.12", this.ioModeOf2F2.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F2入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线2F2入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
if (slave.getId() == 1 && this.ioModeOf2F3 != null) {
|
if (!siemensS7Net.Write("DB105.14", this.ioModeOf2F3.id).IsSuccess) {
|
OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F3入出库模式失败。输送线plc编号={1}", slave.getId()));
|
log.error("写入输送线2F3入出库模式失败。输送线plc编号={}", slave.getId());
|
}
|
}
|
}
|
|
|
/**
|
* 设置入库标记
|
*/
|
@Override
|
public void setPakMk(Integer siteId, boolean pakMk) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null != staProtocol) {
|
staProtocol.setPakMk(pakMk);
|
}
|
}
|
|
@Override
|
public void close() {
|
siemensS7Net.ConnectClose();
|
}
|
public static void main(String[] args) throws Exception {
|
DevpSlave slave = new DevpSlave();
|
slave.setIp("10.49.210.41");
|
// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
|
// devpThread.connect();
|
SiemensS7Net siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
|
siemensS7Net.setRack(slave.getRack().byteValue());
|
siemensS7Net.setSlot(slave.getSlot().byteValue());
|
OperateResult connect = siemensS7Net.ConnectServer();
|
// 侧面出库，给输送线写条码
|
Short staNo = 212;
|
String barcode = "800001#123456#811112#811113";
|
|
|
String[] split = barcode.split("#");
|
int offset = 48 + (staNo - 201) * 24;
|
byte[] bytes = new byte[(split.length + 1) * 6];
|
for (int j = 0, k = 0; j < split.length; j++) {
|
String s = split[j];
|
for (int m = 0; m < s.length(); m++) {
|
bytes[k++] = (byte) s.charAt(m);
|
}
|
}
|
|
OperateResult writeResult4 = siemensS7Net.Write("DB79" + offset, bytes);
|
if (writeResult4.IsSuccess) {
|
log.info("侧面出库到：{}站点，给输送线写条码：{}成功", staNo, barcode);
|
} else {
|
log.error("侧面出库到：{}站点，给输送线写条码：{}失败", staNo, barcode);
|
}
|
|
// devpThread.write2(0);
|
// devpThread.read();
|
// // 写
|
// StaProtocol staProtocol = devpThread.getStation().get(1);
|
// staProtocol.setWorkNo((short) 232);
|
// staProtocol.setStaNo((short) 6);
|
// staProtocol.setAutoing(true);
|
// staProtocol.setEmptyMk(true);
|
// staProtocol.setInEnable(true);
|
// devpThread.write(staProtocol);
|
// System.out.println("----------------------------------------");
|
// // 读
|
// devpThread.read();
|
// System.out.println(JSON.toJSONString(devpThread.station));
|
|
}
|
|
}
|
