package com.zy.core.thread;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.core.common.Cools;
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import com.core.common.DateUtils;
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import com.core.common.SpringUtils;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.service.BasDevpService;
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import com.zy.core.DevpThread;
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import com.zy.core.News;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.OutputQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.SlaveType;
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import com.zy.core.model.DevpSlave;
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import com.zy.core.model.Task;
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import com.zy.core.model.protocol.StaProtocol;
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import lombok.Data;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Map;
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import java.util.concurrent.ConcurrentHashMap;
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/**
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* 输送线线程
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* Created by vincent on 2020/8/4
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*/
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@Data
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@Slf4j
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public class SiemensDevpThread implements Runnable, DevpThread {
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private DevpSlave slave;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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private short heartBeatVal = 1;
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private int barcodeSize = 10;
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public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
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add(100);add(101);
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add(102);add(103);
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add(104);add(105);
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add(200);add(201);
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add(202);add(203);
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add(204);add(205);
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add(300);add(301);
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add(340);add(341);
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add(345);add(346);
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add(303);add(317);
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add(325);add(331);
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add(333);add(339);
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add(309);add(312);
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}};
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public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
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add(302);add(304);
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add(305);add(306);
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add(307);add(308);
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add(310);add(311);
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add(312);add(313);
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add(314);add(315);
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add(316);add(318);
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add(319);add(320);
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add(321);add(322);
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add(323);add(324);
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add(326);add(327);
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add(328);add(329);
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add(330);add(332);
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add(334);add(335);
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add(336);add(337);
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add(338);add(342);
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add(343);add(344);
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}};
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public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{//218
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add(302);add(304);
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add(315);add(322);
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add(324);add(330);
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add(332);add(337);
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}};
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public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{//250
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add(318);add(320);
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add(343);
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}};
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//高低信号站点
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public static final ArrayList<Integer> locType1StaNos = new ArrayList<Integer>() {{
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add(100);add(103);
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add(105);add(200);
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add(203);add(205);
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add(300);add(341);
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add(346);
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}};
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//出入库模式
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public static final ArrayList<Integer> outInModelStaNos = new ArrayList<Integer>() {{
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add(100);add(103);
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add(105);add(200);
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add(203);add(205);
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add(341);add(346);
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}};
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//出入库站点检测报警信息
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public static final ArrayList<Integer> outInAlarmStaNos = new ArrayList<Integer>(){{
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add(101);add(102);add(104);
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add(201);add(202);add(204);
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add(340);add(345);
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}};
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public boolean charge0;
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public boolean charge1;
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public SiemensDevpThread(DevpSlave slave) {
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this.slave = slave;
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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connect();
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while (true) {
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try {
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int step = 1;
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Task task = MessageQueue.poll(SlaveType.Devp, slave.getId());
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if (task != null) {
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step = task.getStep();
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}
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switch (step) {
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// 读数据
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case 1:
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read();
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break;
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// 写数据 ID+目标站
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case 2:
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write((StaProtocol) task.getData());
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read();
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break;
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default:
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break;
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}
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// 心跳
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// heartbeat();
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Thread.sleep(400);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
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siemensS7Net.setRack(slave.getRack().byteValue());
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siemensS7Net.setSlot(slave.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if(connect.IsSuccess){
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
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}
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// siemensS7Net.ConnectClose();
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return result;
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}
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/**
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* 读取状态 ====> 整块plc
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*/
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private void read() throws InterruptedException {
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB1000.0", (short) (staNos.size()*4));
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if (result.IsSuccess) {
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for (int i = 0; i < staNos.size(); i++) {
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Integer siteId = staNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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station.put(siteId, staProtocol);
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}
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staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号
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staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4+2)); // 目标站
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}
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}
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Thread.sleep(200);
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OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB1001.0", (short) (staNos.size()*2));
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if (result1.IsSuccess) {
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for (int i = 0; i < staNos.size(); i++) {
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Integer siteId = staNos.get(i); // 站点编号
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1);
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setLoading(status[1]); // 有物
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staProtocol.setInEnable(status[2]); // 可入
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staProtocol.setOutEnable(status[3]);// 可出
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staProtocol.setEmptyMk(status[4]); // 空板信号
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staProtocol.setFullPlt(status[5]); // 满托盘
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staProtocol.setLiftArrival(status[6]); // 提升机到位信号
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staProtocol.setShuttleTakeEnable(status[7]); // 提升机可取信号
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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//读条码
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Thread.sleep(100);
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OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB1000.200", (short) 98);
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if (result2.IsSuccess) {
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for (int i = 0; i < barcodeSize; i++) {
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if (i >= 10) {
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continue;
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}
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String barcode = null;
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if (i == 8) {
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barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,13, "UTF-8");
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} else if (i == 9) {
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barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8 + 6,13, "UTF-8");
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} else {
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barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
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}
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
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if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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//读高低信号
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Thread.sleep(100);
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OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB1000.300", (short) (locType1StaNos.size()*2));
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if (result3.IsSuccess) {
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for (int i = 0; i < locType1StaNos.size(); i++) {
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Integer siteId = locType1StaNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setLocType1(siemensS7Net.getByteTransform().TransInt16(result3.Content, i * 2));//读取高低信号
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}
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}
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//读出入库模式
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Thread.sleep(100);
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OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB1002.0", (short) (outInModelStaNos.size()*2));
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if (result4.IsSuccess) {
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for (int i = 0; i < outInModelStaNos.size(); i++) {
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Integer siteId = outInModelStaNos.get(i); // 站点编号
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StaProtocol staProtocol = station.get(siteId);
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staProtocol.setOutInModel(siemensS7Net.getByteTransform().TransInt16(result4.Content, i * 2));//读取出入库模式
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}
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}
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// //出入库站点检测报警信息
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// Thread.sleep(100);
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// for (Integer staNo : outInAlarmStaNos) {
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// OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB" + staNo + ".20.0", (short) 2);
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// if (result5.IsSuccess) {
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// if (staNo == 101 || staNo == 201) {
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// staNo--;
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// }else {
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// staNo++;
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// }
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// StaProtocol staProtocol = station.get(staNo);
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// boolean[] status = siemensS7Net.getByteTransform().TransBool(result5.Content, 0, 2);
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// staProtocol.setBarcodeErr(status[4]);//扫码失败
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// staProtocol.setFrontErr(status[8]);//前超限
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// staProtocol.setBackErr(status[9]);//后超限
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// staProtocol.setLeftErr(status[10]);//左超限
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// staProtocol.setRightErr(status[11]);//右超限
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// staProtocol.setHighErr(status[12]);//超高
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// staProtocol.setWeightErr(status[13]);//超重
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// }
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// }
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//
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// Thread.sleep(100);
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// for (Integer staNo : staNos2) {
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// OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB" + staNo + ".0", (short) 48);
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// if (result5.IsSuccess) {
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// StaProtocol staProtocol = station.get(staNo);
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// StaProtocol staProtocol300 = station.get(300);
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// if (null == staProtocol) {
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// staProtocol = new StaProtocol();
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// staProtocol.setSiteId(staNo);
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// station.put(staNo, staProtocol);
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// }
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//
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// boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result5.Content, 1, 1);
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// staProtocol.setAutoing(staProtocol300.isAutoing()); // 自动
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// staProtocol.setLoading(!status1[2]); // 有物
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//
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// if (staNos3.contains(staNo) || staNos4.contains(staNo)) {
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// continue;
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// }
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// if (staNo == 344) {
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// staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result5.Content, 34)); // 工作号
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// }else {
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// staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result5.Content, 22)); // 工作号
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// }
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// }
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// }
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//
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// Thread.sleep(100);
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// for (Integer staNo : staNos3) {
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// OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB" + staNo + ".22.0", (short) 2);
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// OperateResultExOne<byte[]> result6 = siemensS7Net.Read("DB" + staNo + ".218.0", (short) 2);
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// if (result5.IsSuccess && result6.IsSuccess) {
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// StaProtocol staProtocol = station.get(staNo);
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// short wrkNo1 = siemensS7Net.getByteTransform().TransInt16(result5.Content, 0);
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// short wrkNo2 = siemensS7Net.getByteTransform().TransInt16(result6.Content, 0);
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// short wrkNo = 0;
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// if (wrkNo1 != 0) {
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// wrkNo = wrkNo1;
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// }
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// if (wrkNo2 != 0) {
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// wrkNo = wrkNo2;
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// }
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// staProtocol.setWorkNo(wrkNo); // 工作号
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// }
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// }
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//
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// Thread.sleep(100);
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// for (Integer staNo : staNos4) {
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// OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB" + staNo + ".22.0", (short) 2);
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// OperateResultExOne<byte[]> result6 = siemensS7Net.Read("DB" + staNo + ".250.0", (short) 2);
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// if (result5.IsSuccess && result6.IsSuccess) {
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// StaProtocol staProtocol = station.get(staNo);
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// short wrkNo1 = siemensS7Net.getByteTransform().TransInt16(result5.Content, 0);
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// short wrkNo2 = siemensS7Net.getByteTransform().TransInt16(result6.Content, 0);
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// short wrkNo = 0;
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// if (wrkNo1 != 0) {
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// wrkNo = wrkNo1;
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// }
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// if (wrkNo2 != 0) {
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// wrkNo = wrkNo2;
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// }
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// staProtocol.setWorkNo(wrkNo); // 工作号
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// }
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// }
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if (result.IsSuccess && result1.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasDevp> basDevps = new ArrayList<>();
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for (Integer siteId : staNos) {
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StaProtocol staProtocol = station.get(siteId);
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basDevps.add(staProtocol.toSqlModel());
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}
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BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
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if (!basDevpService.updateBatchById(basDevps)) {
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throw new Exception("更新数据库数据失败");
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}
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} catch (Exception e) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
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// News.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
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}
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}
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/**
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* 写入 ID+目标站 =====> 单站点写入
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*/
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private void write(StaProtocol staProtocol) throws InterruptedException {
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if (null == staProtocol) {
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return;
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}
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int index = staNos.indexOf(staProtocol.getSiteId());
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short[] array = new short[2];
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array[0] = staProtocol.getWorkNo();
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array[1] = staProtocol.getStaNo();
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// OperateResult write = siemensS7Net.Write("DB100." + index*4, staProtocol.getWorkNo()); // 工作号
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// Thread.sleep(500);
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// OperateResult write1 = siemensS7Net.Write("DB100." + (index*4+2), staProtocol.getStaNo()); // 目标站
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OperateResult writeResult;
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//任务下发次数
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int writeCount = 0;
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//任务下发成功标识
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boolean writeFlag = false;
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while(writeCount < 1){
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writeResult = siemensS7Net.Write("DB1000." + index*4, array); // 工作号、目标站
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if(writeResult.IsSuccess){
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Thread.sleep(500);
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OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB1000." + index*4, (short)4);
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if(readResult.IsSuccess){
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short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
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short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
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if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){
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//任务命令写入成功
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writeFlag = true;
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log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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break;
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} else {//返回结果是成功了，但是真实值不相同
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writeCount++;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
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slave.getId(), JSON.toJSON(staProtocol),writeCount));
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log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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}
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} else {
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writeCount++;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
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slave.getId(), JSON.toJSON(staProtocol), writeCount));
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log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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}
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} else {
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writeCount++;
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
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slave.getId(), JSON.toJSON(staProtocol),writeCount));
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log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
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}
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Thread.sleep(200);
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}
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//写命令尝试了5次还是失败了
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if(!writeFlag){
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staProtocol = station.get(staProtocol.getSiteId());
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if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
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staProtocol.setPakMk(true);
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}
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
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log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
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// //重新添加数据到任务队列
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// boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
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read();//读取1次设备状态
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return;
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
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log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}", slave.getId(), JSON.toJSON(staProtocol));
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Integer siteId = staProtocol.getSiteId();
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staProtocol = station.get(siteId);
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if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
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staProtocol.setPakMk(true);
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}
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}
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}
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/**
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* 心跳
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*/
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private void heartbeat(){
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if (heartBeatVal == 1) {
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heartBeatVal = 2;
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} else {
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heartBeatVal = 1;
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}
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OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
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if (!write.IsSuccess) {
|
News.error("输送线plc编号={} 心跳失败", slave.getId());
|
}
|
}
|
|
/**
|
* 设置入库标记
|
*/
|
@Override
|
public void setPakMk(Integer siteId, boolean pakMk) {
|
StaProtocol staProtocol = station.get(siteId);
|
if (null != staProtocol) {
|
staProtocol.setPakMk(pakMk);
|
}
|
}
|
|
@Override
|
public void close() {
|
siemensS7Net.ConnectClose();
|
}
|
|
public static void main(String[] args) {
|
// System.out.println(staNos.indexOf(129));
|
System.out.println(staNos.size());
|
for (int i = 0; i<staNos.size(); i++) {
|
// System.out.println(i*2);
|
// System.out.println(i*2 + 200);
|
// System.out.println(i);
|
}
|
// int index = staNos.indexOf(128);
|
// System.out.println(index*2);
|
// System.out.println(index*2 + 200);
|
}
|
|
// public static void main(String[] args) throws Exception {
|
// DevpSlave slave = new DevpSlave();
|
// slave.setIp("192.168.2.125");
|
// SiemensDevpThread devpThread = new SiemensDevpThread(slave);
|
// devpThread.connect();
|
// devpThread.read();
|
// // 写
|
// StaProtocol staProtocol = devpThread.getStation().get(1);
|
// staProtocol.setWorkNo((short) 232);
|
// staProtocol.setStaNo((short) 6);
|
// staProtocol.setAutoing(true);
|
// staProtocol.setEmptyMk(true);
|
// staProtocol.setInEnable(true);
|
// devpThread.write(staProtocol);
|
// System.out.println("----------------------------------------");
|
// // 读
|
// devpThread.read();
|
// System.out.println(JSON.toJSONString(devpThread.station));
|
//
|
// }
|
|
}
|
