package com.zy.core.plugin;
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import com.alibaba.fastjson.JSON;
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import com.alibaba.fastjson.JSONObject;
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import com.baomidou.mybatisplus.mapper.EntityWrapper;
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import com.core.common.Cools;
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import com.zy.asrs.domain.param.CreateInTaskParam;
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import com.zy.asrs.entity.BasDevp;
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import com.zy.asrs.entity.WrkMast;
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import com.zy.asrs.service.BasDevpService;
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import com.zy.asrs.service.WrkMastService;
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import com.zy.common.model.StartupDto;
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import com.zy.common.service.CommonService;
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import com.zy.common.utils.RedisUtil;
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import com.zy.core.News;
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import com.zy.core.cache.MessageQueue;
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import com.zy.core.cache.SlaveConnection;
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import com.zy.core.enums.*;
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import com.zy.core.model.StationObjModel;
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import com.zy.core.model.Task;
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import com.zy.core.model.command.StationCommand;
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import com.zy.core.model.protocol.StationProtocol;
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import com.zy.core.plugin.api.MainProcessPluginApi;
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import com.zy.core.task.MainProcessLane;
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import com.zy.core.task.MainProcessTaskSubmitter;
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import com.zy.core.thread.StationThread;
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import com.zy.core.utils.CrnOperateProcessUtils;
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import com.zy.core.utils.DualCrnOperateProcessUtils;
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import com.zy.core.utils.StationOperateProcessUtils;
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import com.zy.core.utils.WmsOperateUtils;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Component;
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import java.util.Date;
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import java.util.HashMap;
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import java.util.List;
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import java.util.Map;
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@Slf4j
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@Component
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public class XiaosongProcess implements MainProcessPluginApi {
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private static final long DISPATCH_INTERVAL_MS = 200L;
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private static final long MAINTENANCE_INTERVAL_MS = 500L;
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@Autowired
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private CrnOperateProcessUtils crnOperateUtils;
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@Autowired
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private StationOperateProcessUtils stationOperateProcessUtils;
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@Autowired
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private CommonService commonService;
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@Autowired
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private BasDevpService basDevpService;
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@Autowired
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private WrkMastService wrkMastService;
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@Autowired
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private RedisUtil redisUtil;
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@Autowired
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private WmsOperateUtils wmsOperateUtils;
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@Autowired
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private DualCrnOperateProcessUtils dualCrnOperateProcessUtils;
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@Autowired
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private MainProcessTaskSubmitter mainProcessTaskSubmitter;
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@Override
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public void run() {
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// 检测入库站是否有任务生成，并按站点 lane 异步启动入库
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stationOperateProcessUtils.submitStationEnableInTasks(DISPATCH_INTERVAL_MS);
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// 请求生成入库任务，放入独立 lane，避免拖慢其他主流程方法
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submitGenerateStoreWrkFileTask();
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// 执行堆垛机任务
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crnOperateUtils.submitCrnIoTasks(DISPATCH_INTERVAL_MS);
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// 堆垛机任务执行完成
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crnOperateUtils.submitCrnIoExecuteFinishTasks(DISPATCH_INTERVAL_MS);
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// 执行输送站点入库任务
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stationOperateProcessUtils.submitStationInTasks(DISPATCH_INTERVAL_MS);
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// 执行堆垛机输送站点出库任务
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stationOperateProcessUtils.submitCrnStationOutTasks(DISPATCH_INTERVAL_MS);
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// 执行双工位堆垛机输送站点出库任务
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stationOperateProcessUtils.submitDualCrnStationOutTasks(DISPATCH_INTERVAL_MS);
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// 检测输送站点出库任务执行完成
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stationOperateProcessUtils.submitStationOutExecuteFinishTasks(DISPATCH_INTERVAL_MS);
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// 检测任务转完成
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stationOperateProcessUtils.submitCheckTaskToCompleteTasks(DISPATCH_INTERVAL_MS);
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// 检测输送站点是否运行堵塞
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stationOperateProcessUtils.submitCheckStationRunBlockTasks(MAINTENANCE_INTERVAL_MS);
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// 执行双工位堆垛机任务
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dualCrnOperateProcessUtils.submitDualCrnIoTasks(DISPATCH_INTERVAL_MS);
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// 双工位堆垛机任务执行完成
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dualCrnOperateProcessUtils.submitDualCrnIoExecuteFinishTasks(DISPATCH_INTERVAL_MS);
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}
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private void submitGenerateStoreWrkFileTask() {
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mainProcessTaskSubmitter.submitSerialTask(
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MainProcessLane.GENERATE_STORE,
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"submitGenerateStoreWrkFileTask",
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DISPATCH_INTERVAL_MS,
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this::submitGenerateStoreWrkFileTasksInternal
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);
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}
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private void submitGenerateStoreWrkFileTasksInternal() {
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List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
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for (final BasDevp basDevp : basDevps) {
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StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
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if (stationThread == null) {
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continue;
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}
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Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
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if (stationMap == null || stationMap.isEmpty()) {
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continue;
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}
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List<StationObjModel> list = basDevp.getBarcodeStationList$();
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for (final StationObjModel entity : list) {
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Integer stationId = entity == null ? null : entity.getStationId();
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if (stationId == null || !stationMap.containsKey(stationId)) {
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continue;
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}
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mainProcessTaskSubmitter.submitKeyedSerialTask(
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MainProcessLane.GENERATE_STORE,
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stationId,
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"generateStoreWrkFile",
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DISPATCH_INTERVAL_MS,
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new Runnable() {
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@Override
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public void run() {
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generateStoreWrkFile(basDevp, entity);
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}
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}
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);
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}
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}
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}
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private void generateStoreWrkFile(BasDevp basDevp, StationObjModel entity) {
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if (basDevp == null || entity == null || entity.getStationId() == null) {
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return;
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}
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Object systemConfigMapObj = redisUtil.get(RedisKeyType.SYSTEM_CONFIG_MAP.key);
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if (systemConfigMapObj == null) {
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return;
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}
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HashMap<String, String> systemConfigMap = (HashMap<String, String>) systemConfigMapObj;
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int conveyorStationTaskLimit = 30;
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String conveyorStationTaskLimitStr = systemConfigMap.get("conveyorStationTaskLimit");
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if (conveyorStationTaskLimitStr != null) {
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conveyorStationTaskLimit = Integer.parseInt(conveyorStationTaskLimitStr);
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}
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int currentStationTaskCount = stationOperateProcessUtils.getCurrentStationTaskCount();
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if (currentStationTaskCount > conveyorStationTaskLimit) {
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News.error("输送站点任务已达到上限，上限值：{}，站点任务数：{}", conveyorStationTaskLimit, currentStationTaskCount);
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return;
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}
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Integer stationId = entity.getStationId();
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StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
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if (stationThread == null) {
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return;
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}
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Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
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if (stationMap == null || !stationMap.containsKey(stationId)) {
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return;
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}
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StationProtocol stationProtocol = stationMap.get(stationId);
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if (stationProtocol == null) {
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return;
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}
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if (!(stationProtocol.isAutoing()
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&& stationProtocol.isLoading()
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&& stationProtocol.isInEnable()
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&& stationProtocol.getTaskNo() > 0)) {
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logTraceLimited("generate_wait_condition_" + stationId, 5,
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"[WCS Trace][条码站入库] 条码站暂未满足生成条件。stationId={}，autoing={}，loading={}，inEnable={}，enableIn={}，taskNo={}，targetStaNo={}，barcode={}，error={}，warning={}",
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stationId, stationProtocol.isAutoing(), stationProtocol.isLoading(),
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stationProtocol.isInEnable(), stationProtocol.isEnableIn(), stationProtocol.getTaskNo(),
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stationProtocol.getTargetStaNo(), stationProtocol.getBarcode(),
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stationProtocol.getError(), stationProtocol.getSystemWarning());
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return;
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}
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if (Cools.isEmpty(stationProtocol.getBarcode())) {
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logTraceLimited("generate_wait_barcode_" + stationId, 5,
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"[WCS Trace][条码站入库] 条码站已到位但还没有条码。stationId={}，taskNo={}，targetStaNo={}，palletHeight={}，weight={}，error={}，warning={}",
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stationId, stationProtocol.getTaskNo(), stationProtocol.getTargetStaNo(),
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stationProtocol.getPalletHeight(), stationProtocol.getWeight(),
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stationProtocol.getError(), stationProtocol.getSystemWarning());
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return;
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}
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if (stationProtocol.getError() > 0) {
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Object backLock = redisUtil.get(RedisKeyType.GENERATE_STATION_BACK_LIMIT.key + stationProtocol.getTaskNo());
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if (backLock != null) {
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return;
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}
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StationObjModel backStation = entity.getBackStation();
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StationCommand command = stationThread.getCommand(StationCommandType.MOVE, commonService.getWorkNo(WrkIoType.STATION_BACK.id), stationId, backStation.getStationId(), 0);
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if (command == null) {
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News.taskInfo(stationProtocol.getTaskNo(), "{}工作,获取输送线命令失败", stationProtocol.getTaskNo());
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return;
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}
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MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
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News.taskInfo(stationProtocol.getTaskNo(), "{}扫码异常，已退回至{}", backStation.getStationId());
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redisUtil.set(RedisKeyType.GENERATE_STATION_BACK_LIMIT.key + stationProtocol.getTaskNo(), "lock", 10);
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return;
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}
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List<WrkMast> wrkMasts = wrkMastService
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.selectList(new EntityWrapper<WrkMast>()
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.eq("barcode", stationProtocol.getBarcode()));
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if (!wrkMasts.isEmpty()) {
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WrkMast firstWrkMast = wrkMasts.get(0);
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News.info("[WCS Debug][条码站入库] 条码已有工作档，跳过生成。stationId={}，barcode={}，当前站点taskNo={}，已存在数量={}，首个工作号={}，状态={}，locNo={}",
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stationId, stationProtocol.getBarcode(), stationProtocol.getTaskNo(),
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wrkMasts.size(), firstWrkMast.getWrkNo(), firstWrkMast.getWrkSts(),
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firstWrkMast.getLocNo());
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for (WrkMast wrkMast : wrkMasts) {
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if (wrkMast.getIoType().equals(WrkIoType.OUT.id)) {
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if (wrkMast.getWrkSts().equals(WrkStsType.STATION_RUN.sts) || wrkMast.getWrkSts().equals(WrkStsType.STATION_RUN_COMPLETE.sts)) {
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wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts);
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wrkMast.setModiTime(new Date());
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wrkMastService.updateById(wrkMast);
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}
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}
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}
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return;
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}
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Object generateLock = redisUtil.get(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId);
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if (generateLock != null) {
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logTraceLimited("generate_wait_lock_" + stationId, 3,
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"[WCS Trace][条码站入库] 条码站生成任务命中限流锁。stationId={}，taskNo={}，barcode={}，warning={}",
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stationId, stationProtocol.getTaskNo(), stationProtocol.getBarcode(), stationProtocol.getSystemWarning());
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return;
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}
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String barcode = stationProtocol.getBarcode();
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Integer stationIdVal = stationProtocol.getStationId();
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long applyStartMs = System.currentTimeMillis();
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News.info("[WCS Debug][条码站入库] 准备请求WMS生成入库任务。stationId={}，barcode={}，stationTaskNo={}，palletHeight={}，isInEnable={}",
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stationIdVal, barcode, stationProtocol.getTaskNo(),
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stationProtocol.getPalletHeight(), stationProtocol.isInEnable());
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String response = wmsOperateUtils.applyInTask(barcode, stationIdVal,
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stationProtocol.getPalletHeight());
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News.info("[WCS Debug][条码站入库] WMS生成入库任务返回。stationId={}，barcode={}，stationTaskNo={}，costMs={}，response={}",
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stationIdVal, barcode, stationProtocol.getTaskNo(),
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System.currentTimeMillis() - applyStartMs, response);
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if (response == null) {
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News.error("WMS入库同步请求失败，接口未响应，barcode={}，stationId={}", barcode, stationIdVal);
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redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
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stationProtocol.setSystemWarning("请求入库失败，WMS无返回");
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return;
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}
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JSONObject jsonObject = JSON.parseObject(response);
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Integer code = jsonObject.getInteger("code");
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if (code != null && code.equals(200)) {
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StartupDto dto = jsonObject.getObject("data", StartupDto.class);
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if (dto == null || Cools.isEmpty(dto.getLocNo())) {
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News.warn("[WCS Debug][条码站入库] WMS返回成功但库位为空，等待下一轮生成。stationId={}，barcode={}，stationTaskNo={}，response={}",
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stationIdVal, barcode, stationProtocol.getTaskNo(), response);
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redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
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stationProtocol.setSystemWarning("WMS已返回任务但库位为空");
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return;
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}
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CreateInTaskParam taskParam = new CreateInTaskParam();
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taskParam.setTaskNo(dto.getTaskNo());
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taskParam.setLocNo(dto.getLocNo());
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taskParam.setTaskPri(dto.getTaskPri());
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taskParam.setBarcode(barcode);
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News.info("[WCS Debug][条码站入库] 准备创建入库工作档。stationId={}，barcode={}，wmsTaskNo={}，locNo={}，taskPri={}",
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stationIdVal, barcode, dto.getTaskNo(), dto.getLocNo(), dto.getTaskPri());
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WrkMast wrkMast = commonService.createInTask(taskParam);
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News.info("[WCS Debug][条码站入库] 入库工作档创建完成。stationId={}，barcode={}，wmsTaskNo={}，wrkNo={}，locNo={}",
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stationIdVal, barcode, dto.getTaskNo(),
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wrkMast == null ? null : wrkMast.getWrkNo(), dto.getLocNo());
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stationProtocol.setSystemWarning("");
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} else {
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News.error("WMS入库同步请求失败，接口返回Code异常，barcode={}，stationId={}，response={}",
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barcode, stationIdVal, response);
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redisUtil.set(RedisKeyType.GENERATE_IN_TASK_LIMIT.key + stationId, "lock", 2);
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stationProtocol.setSystemWarning("请求入库失败，WMS返回=" + response);
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}
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}
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private void logTraceLimited(String lockKey, int seconds, String format, Object... arguments) {
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String redisKey = RedisKeyType.LOG_LIMIT.key + "wcs_trace_" + lockKey;
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try {
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Object lock = redisUtil.get(redisKey);
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if (lock != null) {
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return;
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}
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redisUtil.set(redisKey, "lock", seconds);
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} catch (Exception e) {
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// 诊断日志不能影响主流程。
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}
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News.info(format, arguments);
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}
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//检测入库站是否有任务生成，并启动入库
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private synchronized void checkInStationHasTask() {
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List<BasDevp> basDevps = basDevpService.selectList(new EntityWrapper<>());
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for (BasDevp basDevp : basDevps) {
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StationThread stationThread = (StationThread) SlaveConnection.get(SlaveType.Devp, basDevp.getDevpNo());
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if(stationThread == null){
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continue;
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}
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Map<Integer, StationProtocol> stationMap = stationThread.getStatusMap();
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List<StationObjModel> list = basDevp.getInStationList$();
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for (StationObjModel entity : list) {
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Integer stationId = entity.getStationId();
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if(!stationMap.containsKey(stationId)){
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continue;
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}
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StationProtocol stationProtocol = stationMap.get(stationId);
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if (stationProtocol == null) {
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continue;
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}
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Object lock = redisUtil.get(RedisKeyType.GENERATE_ENABLE_IN_STATION_DATA_LIMIT.key + stationId);
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if(lock != null){
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continue;
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}
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if (stationProtocol.isAutoing()
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&& stationProtocol.isLoading()
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&& stationProtocol.getTaskNo() == 0
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&& stationProtocol.isEnableIn()
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) {
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StationCommand command = stationThread.getCommand(StationCommandType.MOVE, commonService.getWorkNo(WrkIoType.ENABLE_IN.id), stationId, entity.getBarcodeStation().getStationId(), 0);
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MessageQueue.offer(SlaveType.Devp, basDevp.getDevpNo(), new Task(2, command));
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redisUtil.set(RedisKeyType.GENERATE_ENABLE_IN_STATION_DATA_LIMIT.key + stationId, "lock", 15);
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News.info("{}站点启动入库成功，数据包:{}", stationId, JSON.toJSONString(command));
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}
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}
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}
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}
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}
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