package com.zy.common.service;
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import com.baomidou.mybatisplus.mapper.EntityWrapper;
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import com.baomidou.mybatisplus.mapper.Wrapper;
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import com.core.common.Cools;
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import com.core.exception.CoolException;
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import com.sun.org.apache.bcel.internal.generic.IF_ACMPEQ;
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import com.zy.asrs.entity.*;
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import com.zy.asrs.service.*;
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import com.zy.asrs.utils.Utils;
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import com.zy.asrs.utils.VersionUtils;
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import com.zy.common.model.LocTypeDto;
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import com.zy.common.model.StartupDto;
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import com.zy.common.properties.SlaveProperties;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Service;
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import java.util.*;
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/**
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* 货架核心功能
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* Created by vincent on 2020/6/11
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*/
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@Slf4j
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@Service
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public class CommonService {
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public static final List<Integer> FIRST_GROUP_ROW_LIST = new ArrayList<Integer>() {{
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add(2);add(3);add(4);add(5);add(6);add(7);add(8);add(9);add(10);
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add(11);add(12);add(13);add(14);add(15);add(16);add(17);
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}};
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public static final List<Integer> SECOND_GROUP_ROW_LIST = new ArrayList<Integer>() {{
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add(18);add(19);add(20);
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add(21);add(22);add(23);add(24);add(25);add(26);add(27);add(28);add(29);add(30);
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}};
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public static final List<String> HARD_LOC_NO = new ArrayList<String>() {{
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add("0200104");add("0200704");add("0201404");add("0202004");
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add("0600201");add("0600202");add("0600203");add("0600204");
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add("0600301");add("0600302");add("0600303");add("0600304");
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add("0600701");add("0600702");
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add("0601401");add("0601402");
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add("0602001");add("0602002");
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add("2000704");add("2001404");add("2002004");
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add("1600701");add("1601401");add("1602001");
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add("1600702");add("1601402");add("1602002");
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}};
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@Autowired
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private WrkMastService wrkMastService;
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@Autowired
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private WrkLastnoService wrkLastnoService;
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@Autowired
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private RowLastnoService rowLastnoService;
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@Autowired
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private BasCrnpService basCrnpService;
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@Autowired
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private StaDescService staDescService;
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@Autowired
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private BasDevpService basDevpService;
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@Autowired
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private LocMastService locMastService;
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@Autowired
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private LocDetlService locDetlService;
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@Autowired
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private SlaveProperties slaveProperties;
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@Autowired
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private MatService matService;
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@Autowired
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private LocRuleService locRuleService;
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/**
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* 生成工作号
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* @param wrkMk 0:入出库 ; 1:其他
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* @return workNo(工作号)
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*/
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public int getWorkNo(Integer wrkMk) {
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WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
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if (Cools.isEmpty(wrkLastno)) {
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throw new CoolException("数据异常，请联系管理员");
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}
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int workNo = 0;
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// 入出库类型
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workNo = wrkLastno.getWrkNo();
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int sNo = wrkLastno.getSNo();
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int eNo = wrkLastno.getENo();
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workNo = workNo>=eNo ? sNo : workNo+1;
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while (true) {
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WrkMast wrkMast = wrkMastService.selectById(workNo);
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if (null != wrkMast) {
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workNo = workNo>=eNo ? sNo : workNo+1;
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} else {
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break;
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}
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}
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if (workNo > 0){
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wrkLastno.setWrkNo(workNo);
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wrkLastnoService.updateById(wrkLastno);
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}
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if (workNo == 0) {
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throw new CoolException("生成工作号失败，请联系管理员");
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} else {
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if (wrkMastService.selectById(workNo)!=null) {
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throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
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}
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}
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return workNo;
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}
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public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, Integer matTypeIn) {
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return getLocNo(whsType,staDescId,sourceStaNo,matNos,locTypeDto,matTypeIn,new ArrayList<>());
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}
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/**
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* 检索库位号
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* @param whsType 类型 1:双深式货架
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* @param staDescId 路径ID
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* @param sourceStaNo 源站
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* @param matNos 物料号集合
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* @return locNo 检索到的库位号
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*/
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public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, Integer matTypeIn,List<LocMast> locMastList) {
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int start;
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int end;
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Integer matType = null;//物料类型
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Integer crnNo = 0;
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//根据入库站，决定搜索指定堆垛机
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ArrayList<Integer> crnNos = new ArrayList<>();
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//根据入库站，找到库位组最内侧排
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ArrayList<Integer> rows = new ArrayList<>();
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switch (sourceStaNo) {
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case 103://103入库站
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case 113://103入库站
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whsType = 1;
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start = 1;
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end = 14;
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//103站分配1，2堆垛机
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crnNos.add(1);
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crnNos.add(2);
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//分配1，7，8，14排
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rows.add(1);
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rows.add(7);
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rows.add(8);
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rows.add(14);
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crnNo = 1;
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break;
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case 203://203入库站
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case 213://203入库站
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whsType = 2;
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start = 8;
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end = 21;
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//203站分配2，3堆垛机
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crnNos.add(2);
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crnNos.add(3);
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//分配8，14，15，21排
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rows.add(8);
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rows.add(14);
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rows.add(15);
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rows.add(21);
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crnNo = 3;
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break;
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default:
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throw new CoolException("检索库位失败，请联系管理员");
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}
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RowLastno rowLastno = rowLastnoService.selectById(whsType);
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if (Cools.isEmpty(rowLastno)) {
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throw new CoolException("数据异常，请联系管理员");
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}
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// 目标库位
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LocMast locMast = null;
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boolean sign = false;
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// 靠近摆放规则 --- 空托
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locMast = getLocNoStep1(staDescId, locTypeDto, start, end);
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if (locMast != null) {
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//找到库位，返回dto
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sign=true;
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}
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//3号可以入库前必须打开控制
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if (!Cools.isEmpty(matNos)) {
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for (String matNo : matNos) {
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Mat mat = matService.selectByMatnr(matNo);
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if (matType == null) {
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matType = mat.getMatType();
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}
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if (!matType.equals(mat.getMatType())) {
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throw new CoolException("混放物料类型不一致");
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}
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}
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if (!Cools.isEmpty(matTypeIn)) {
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if (!matTypeIn.equals(0)) {
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matType = matTypeIn;
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}
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}
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if (matNos.size() > 1 && matType == 1) {
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//物料为单品类型，且物料种类超过1(实际为高频混放)，则禁止入库
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throw new CoolException("物料类型和实际种类不一致");
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}
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}
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if (!sign && matType != null) {
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if (matType == 1) {//单品类型入库
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locMast = getLocNoStep2(locTypeDto, matNos, rows, crnNos,locMastList);
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if (locMast != null) {
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locMastList.add(locMast);
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Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
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.eq("type_no", staDescId)
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.eq("stn_no", sourceStaNo)
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.eq("crn_no", locMast.getCrnNo());
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StaDesc staDesc = staDescService.selectOne(wrapper);
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if (Cools.isEmpty(staDesc)) {
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return getLocNo(whsType,staDescId,sourceStaNo,matNos,locTypeDto,matTypeIn,locMastList);
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}
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//找到库位，返回dto
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sign=true;
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} else {
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//单品没有找到库位，找高频混放区域库位
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locMast = getLocNoStep3(locTypeDto, crnNos,locMastList);
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if (locMast != null) {
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locMastList.add(locMast);
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Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
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.eq("type_no", staDescId)
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.eq("stn_no", sourceStaNo)
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.eq("crn_no", locMast.getCrnNo());
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StaDesc staDesc = staDescService.selectOne(wrapper);
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if (Cools.isEmpty(staDesc)) {
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return getLocNo(whsType,staDescId,sourceStaNo,matNos,locTypeDto,matTypeIn,locMastList);
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}
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//找到库位，返回dto
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sign=true;
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}
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}
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} else if (matType == 2) {//高频类型入最外侧库位
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locMast = getLocNoStep3(locTypeDto, crnNos,locMastList);
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if (locMast == null) {
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//高频没有找到库位，找低频混放区域库位
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locMast = getLocNoStep4(locTypeDto, crnNos,locMastList);
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}
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if (locMast != null) {
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locMastList.add(locMast);
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Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
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.eq("type_no", staDescId)
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.eq("stn_no", sourceStaNo)
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.eq("crn_no", locMast.getCrnNo());
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StaDesc staDesc = staDescService.selectOne(wrapper);
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if (Cools.isEmpty(staDesc)) {
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return getLocNo(whsType,staDescId,sourceStaNo,matNos,locTypeDto,matTypeIn,locMastList);
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}
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//找到库位，返回dto
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sign=true;
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}
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} else if (matType == 3) {//低频混放类型
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locMast = getLocNoStep4(locTypeDto, crnNos,locMastList);
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if (locMast != null) {
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locMastList.add(locMast);
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Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
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.eq("type_no", staDescId)
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.eq("stn_no", sourceStaNo)
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.eq("crn_no", locMast.getCrnNo());
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StaDesc staDesc = staDescService.selectOne(wrapper);
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if (Cools.isEmpty(staDesc)) {
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return getLocNo(whsType,staDescId,sourceStaNo,matNos,locTypeDto,matTypeIn,locMastList);
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}
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//找到库位，返回dto
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sign=true;
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}
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}
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}
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// if (!sign){
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// //----------------2023.06.02兼容代码，后期库位规则符合要求后可删除------------------------
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// //如果以上都找不到库位，则强制搜索2堆垛机空库位进行入库，保障3号堆垛机库位都是符合要求的
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// EntityWrapper<LocMast> wrapper = new EntityWrapper<>();
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// wrapper.eq("loc_type1", locTypeDto.getLocType1());
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// wrapper.in("crn_no", "2");
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// wrapper.eq("loc_sts", "O");
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// List<LocMast> locMasts = locMastService.selectList(wrapper);
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// for (LocMast mast : locMasts) {
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// //检测当前库位内侧其他库位是否为D、F、X
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// if (Utils.checkInsideLocIsDFX(mast.getLocNo())) {
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// //内侧其他库位不是D、F、X。不能选取该库位
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// continue;
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// }
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// if(sourceStaNo==103 && mast.getRow1()>14) continue;
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// if(sourceStaNo==103 && mast.getRow1()<8) continue;
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// if(sourceStaNo==203 && mast.getRow1()<15) continue;
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// //找到库位，返回dto
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// locMast=mast;
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// sign = true;
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// }
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// }
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if (sign){
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return getLocNoFinalStep(staDescId, sourceStaNo, locMast);//返回dto
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}
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if (!locMastList.isEmpty()){
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return getLocNoFinalStep(staDescId, sourceStaNo, locMastList.get(0));//返回dto
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}
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//----------------2023.06.02兼容代码end---------------------
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throw new CoolException("800检索库位失败，请联系管理员");
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}
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// 靠近摆放规则 --- 空托
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private LocMast getLocNoStep1(Integer staDescId, LocTypeDto locTypeDto,int start,int end) {
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LocMast locMast = null;
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if (staDescId == 10) {
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List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
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.eq("loc_sts", "D").ge("row1", start).le("row1", end));
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if (locMasts.size() > 0) {
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for (LocMast loc : locMasts) {
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List<String> groupLoc = Utils.getGroupLoc(loc.getLocNo());
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LocMast locMast0 = locMastService.findOutMost(groupLoc);
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if (null != locMast0) {
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// 浅库位符合尺寸检测
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if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
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// 浅库位对应堆垛机必须可用且无异常
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if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
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// 因库位移转、需预留空库位
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if (locMastService.checkEmptyCount(locMast0, 5)) {
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locMast = locMast0;
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break;
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}
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}
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}
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}
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}
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}
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}
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return locMast;
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}
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//单品类型入库
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private LocMast getLocNoStep2(LocTypeDto locTypeDto, List<String> matNos, List<Integer> rows, List<Integer> crnNos,List<LocMast> locMastList) {
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LocMast locMast = null;
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//先找工作档
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List<WrkMast> wrkMasts = wrkMastService.selectSameWrkMast(matNos.get(0));
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for (WrkMast wrkMast : wrkMasts) {
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List<String> groupLoc = Utils.getGroupLoc(wrkMast.getLocNo());
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//随机可用堆垛机号
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Integer randomCrnNo = Utils.getRandomCrnNo(crnNos, locTypeDto.getLocType1());
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Collections.shuffle(crnNos);
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loc:
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for (Integer crnNo : crnNos) {
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List<LocMast> locMasts = locMastService.findEmptyLocMastByLocNos(locTypeDto.getLocType1(), groupLoc, crnNo);
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for (LocMast locMast0 : locMasts) {
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//检测当前库位内侧其他库位是否为D、F、X、S
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if (Utils.checkInsideLocIsDFXS(locMast0.getLocNo())) {
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//内侧其他库位不是D、F、X、S。不能选取该库位
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continue;
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}
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// 浅库位符合尺寸检测
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if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
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// 浅库位对应堆垛机必须可用且无异常
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if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
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// 因库位移转、需预留空库位
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if (locMastService.checkEmptyCount(locMast0, 5)) {
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if (!locMastList.contains(locMast0)){
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locMast = locMast0;
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break loc;
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}
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}
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}
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}
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}
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}
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}
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//找内侧空库位(非最外侧库位)
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if (locMast == null) {
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List<String> locNos = locDetlService.getSameDetl(matNos.get(0));
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loc:
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for (String locNo : locNos) {
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List<String> groupLoc = Utils.getGroupLoc(locNo);
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List<LocMast> locMasts = locMastService.findEmptyLocMastByLocNos(locTypeDto.getLocType1(), groupLoc, null);
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for (LocMast locMast0 : locMasts) {
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//检测当前库位内侧其他库位是否为D、F、X
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if (Utils.checkInsideLocIsDFX(locMast0.getLocNo())) {
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//内侧其他库位不是D、F、X。不能选取该库位
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continue;
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}
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// 浅库位符合尺寸检测
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if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
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// 浅库位对应堆垛机必须可用且无异常
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if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
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// 因库位移转、需预留空库位
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if (locMastService.checkEmptyCount(locMast0, 5)) {
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if (!locMastList.contains(locMast0)){
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locMast = locMast0;
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break loc;
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}
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}
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}
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}
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}
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}
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}
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//未找到巷道，找一条新的空巷道
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if (locMast == null) {
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//随机可用堆垛机号
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Boolean flag = false;
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Integer randomCrnNo = Utils.getRandomCrnNo(crnNos, locTypeDto.getLocType1());
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Collections.shuffle(crnNos);
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for (Integer crnNo : crnNos) {
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List<LocMast> locMasts = locMastService.findInEmptyLocMast(locTypeDto.getLocType1(), rows, crnNo);//找一条新的空巷道
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for (LocMast locMast0 : locMasts) {
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//检测当前库位内侧其他库位是否为D、F、X
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if (Utils.checkInsideLocIsDFX(locMast0.getLocNo())) {
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//内侧其他库位不是D、F、X。不能选取该库位
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continue;
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}
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//检测当前库位内侧其他库位是否为D、F、X
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if (!Utils.checkOutsideLocIsDFX(locMast0.getLocNo())) {
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//内侧其他库位不是D、F、X。不能选取该库位
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continue;
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}
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// 浅库位符合尺寸检测
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if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
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// 浅库位对应堆垛机必须可用且无异常
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if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
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// 因库位移转、需预留空库位
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if (locMastService.checkEmptyCount(locMast0, 5)) {
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if (!locMastList.contains(locMast0)){
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locMast = locMast0;
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flag = true;
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break;
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}
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}
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}
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}
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}
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if (!flag) {
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List<LocMast> locMastsNew = locMastService.findInEmptyLocMastNew(locTypeDto.getLocType1(), HARD_LOC_NO, crnNo);//找一条新的空巷道
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for (LocMast locMast0 : locMastsNew) {
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//检测当前库位内侧其他库位是否为D、F、X
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// 浅库位符合尺寸检测
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if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
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// 浅库位对应堆垛机必须可用且无异常
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if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
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// 因库位移转、需预留空库位
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if (locMastService.checkEmptyCount(locMast0, 5)) {
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if (!locMastList.contains(locMast0)){
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locMast = locMast0;
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flag = true;
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break;
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}
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}
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}
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}
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}
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}
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if (flag) {
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break;
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}
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}
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}
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return locMast;
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}
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//高频类型入最外侧库位
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private LocMast getLocNoStep3(LocTypeDto locTypeDto, List<Integer> crnNos,List<LocMast> locMastList) {
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LocMast locMast = null;
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//随机可用堆垛机号
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Integer randomCrnNo = Utils.getRandomCrnNo(crnNos, locTypeDto.getLocType1());
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if (randomCrnNo == null) {
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return locMast;
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}
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ArrayList<Integer> randomCrnNos = new ArrayList<>();
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randomCrnNos.add(randomCrnNo);
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//找最外侧空库位
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List<LocMast> locMasts = locMastService.findOutMast(locTypeDto.getLocType1(), randomCrnNos);
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for (LocMast locMast0 : locMasts) {
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//检测当前库位内侧其他库位是否为D、F、X、O
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if (Utils.checkInsideLocIsDFXO(locMast0.getLocNo())) {
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//内侧其他库位不是D、F、X、O。不能选取该库位
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continue;
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}
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// 浅库位符合尺寸检测
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if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
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// 浅库位对应堆垛机必须可用且无异常
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if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
|
// 因库位移转、需预留空库位
|
if (locMastService.checkEmptyCount(locMast0, 5)) {
|
if (!locMastList.contains(locMast0)){
|
locMast = locMast0;
|
break;
|
}
|
}
|
}
|
}
|
}
|
|
//剔除当前随机堆垛机元素尝试重新查找
|
if (locMast == null) {
|
ArrayList<Integer> crns = new ArrayList<>();
|
for (int crnNo : crnNos) {
|
if (randomCrnNo == crnNo) {
|
continue;
|
}
|
crns.add(crnNo);
|
}
|
if (!crns.isEmpty()) {
|
return getLocNoStep3(locTypeDto, crns,locMastList);
|
}
|
}
|
|
return locMast;
|
}
|
|
//低频类型，直接找混放区域
|
private LocMast getLocNoStep4(LocTypeDto locTypeDto, List<Integer> crnNos,List<LocMast> locMastList) {
|
LocMast locMast = null;
|
|
//随机可用堆垛机号
|
Integer randomCrnNo = Utils.getRandomCrnNo(crnNos, locTypeDto.getLocType1());
|
|
List<LocMast> locMasts = locMastService.findEmptyLowFrequencyLocMast(locTypeDto.getLocType1(), randomCrnNo);
|
for (LocMast locMast0 : locMasts) {
|
//检测当前库位内侧其他库位是否为D、F、X
|
if (Utils.checkInsideLocIsDFX(locMast0.getLocNo())) {
|
//内侧其他库位不是D、F、X。不能选取该库位
|
continue;
|
}
|
|
//检测当前库位外侧库位是否为O(空库位)
|
boolean flag = false;
|
List<String> outerLoc = Utils.getGroupOuterLoc(locMast0.getLocNo());
|
if (outerLoc.size() > 0) {
|
List<LocMast> outerLocMast = locMastService.selectByLocNos(outerLoc);
|
for (LocMast mast : outerLocMast) {
|
if (!mast.getLocSts().equals("O")) {
|
//不是空库位，找下一个
|
flag = true;
|
break;
|
}
|
}
|
}
|
if (flag) {
|
continue;
|
}
|
|
// 浅库位符合尺寸检测
|
if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
|
// 浅库位对应堆垛机必须可用且无异常
|
if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
|
Integer outermostRow = Utils.getOutermostRow(locMast0.getLocNo(), true);
|
LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("row1", outermostRow).eq("bay1", locMast0.getBay1()).eq("lev1", locMast0.getLev1()));
|
if (!locMast1.getLocSts().equals("O") && !locMast0.getRow1().equals(outermostRow)){
|
// 因库位移转、需预留空库位
|
if (locMastService.checkEmptyCount0(locMast0, 5)) {
|
if (!locMastList.contains(locMast0)){
|
locMast = locMast0;
|
break;
|
}
|
}
|
}else {
|
if (!locMastList.contains(locMast0)){
|
locMast = locMast0;
|
break;
|
}
|
}
|
|
}
|
}
|
}
|
|
//剔除当前随机堆垛机元素尝试重新查找
|
if (locMast == null) {
|
ArrayList<Integer> crns = new ArrayList<>();
|
for (int crnNo : crnNos) {
|
if (randomCrnNo == crnNo) {
|
continue;
|
}
|
crns.add(crnNo);
|
}
|
if (!crns.isEmpty()) {
|
return getLocNoStep4(locTypeDto, crns,locMastList);
|
}
|
}
|
|
return locMast;
|
}
|
|
//返回dto
|
private StartupDto getLocNoFinalStep(Integer staDescId, Integer sourceStaNo, LocMast locMast) {
|
// 获取目标站
|
Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", locMast.getCrnNo());
|
StaDesc staDesc = staDescService.selectOne(wrapper);
|
if (Cools.isEmpty(staDesc)) {
|
log.error("入库路径不存在, staDescId={}, sourceStaNo={}, crnNo={}", staDescId, sourceStaNo, locMast.getCrnNo());
|
if (sourceStaNo==103 && locMast.getCrnNo()==3){
|
throw new CoolException("请放到203入库口--1000");
|
}else if (sourceStaNo==203 && locMast.getCrnNo()==1){
|
throw new CoolException("请放到103入库口--1000");
|
}else if (sourceStaNo==113 && locMast.getCrnNo()==3){
|
throw new CoolException("请放到213入库口--1000");
|
}else if (sourceStaNo==213 && locMast.getCrnNo()==1){
|
throw new CoolException("请放到113入库口--1000");
|
}else {
|
throw new CoolException("入库路径不存在");
|
}
|
}
|
|
// 检测目标站
|
BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (!staNo.getAutoing().equals("Y")) {
|
throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用");
|
}
|
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
|
// 返回dto
|
StartupDto startupDto = new StartupDto();
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(locMast.getCrnNo());
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setStaNo(staNo.getDevNo());
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
|
public static String zerofill(String msg, Integer count) {
|
if (msg.length() == count) {
|
return msg;
|
} else if (msg.length() > count) {
|
return msg.substring(0, 16);
|
} else {
|
StringBuilder msgBuilder = new StringBuilder(msg);
|
for(int i = 0; i < count - msg.length(); ++i) {
|
msgBuilder.insert(0, "0");
|
}
|
return msgBuilder.toString();
|
}
|
}
|
|
public int getCurRow(int curRow){
|
switch (curRow){
|
case 1:
|
case 2:
|
case 8:
|
case 9:
|
case 10:
|
case 15:
|
case 16:
|
case 17:
|
return curRow+1;
|
case 5:
|
case 6:
|
case 7:
|
case 13:
|
case 14:
|
case 20:
|
case 21:
|
return curRow-1;
|
default:
|
return 0;
|
}
|
}
|
|
}
|
