自动化立体仓库 - WMS系统
*
L
12 小时以前 d7586e563701a4cb65065be3c4c3e4e66220222d
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
package com.zy.asrs.task;
 
import com.alibaba.fastjson.JSON;
import com.zy.asrs.entity.BasArmRules;
import com.zy.asrs.entity.OrderDetl;
import com.zy.asrs.entity.param.OrderToLine;
import com.zy.asrs.service.BasArmRulesService;
import com.zy.asrs.service.OrderDetlService;
import com.zy.asrs.service.OrderService;
import com.zy.asrs.service.impl.OrderDetlServiceImpl;
import com.zy.asrs.task.core.ReturnT;
import com.zy.asrs.task.handler.OrderToLineHandler;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.scheduling.annotation.Scheduled;
import org.springframework.stereotype.Component;
 
import java.util.ArrayList;
import java.util.List;
 
@Slf4j
@Component
//订单下发至分拣线
public class OrderToSortLineScheduler {
    @Autowired
    private OrderService orderService;
    @Autowired
    private OrderDetlService orderDetlService;
    @Autowired
    private BasArmRulesService basArmRulesService;
    @Autowired
    private OrderToLineHandler orderToLineHandler;
 
 
    @Scheduled(cron = "0/3 * * * * ? ")
    private void orderToSortLine() {
        //获取未下发单据
        List<String> orderNos = orderService.AllStatusSatisfyOrder(0);
        if(orderNos == null || orderNos.isEmpty()) {
//            log.info("未有新订单");
            return;
        }
 
        //遍历单据
        for (String orderNo : orderNos) {
            List<OrderDetl> orderDetls = orderDetlService.selectByOrderNo(orderNo);
            OrderToLine orderToLine = new OrderToLine();
            orderToLine.setOrderNo(orderNo);  //单据编号
            orderToLine.setCreateTime(System.currentTimeMillis());  //创建时间
 
            Long bindingTag = System.currentTimeMillis();//混搭标记
 
            List<OrderToLine.MatList> matLists = new ArrayList<>();
            List<OrderToLine.MatList> matListsRemainder = new ArrayList<>();
            List<OrderDetl> orderDetlsRemainder = new ArrayList<>();
 
            for (OrderDetl orderDetl : orderDetls) {
                Integer number =  basArmRulesService.getNumber(orderDetl.getWeight(),orderDetl.getVolume(),orderDetl.getManLength(),orderDetl.getWidth(),orderDetl.getHeight());
                if (number == null) {
                    BasArmRules basArmRules = new BasArmRules();
                    basArmRules.setMaterialHeight(orderDetl.getHeight());
                    basArmRules.setMaterialWeight(orderDetl.getWeight());
                    basArmRules.setMaterialLength(orderDetl.getManLength());
                    basArmRules.setMaterialWidth(orderDetl.getWidth());
                    basArmRulesService.insert(basArmRules);
                    return;
                } else if (number == 0){
                    return;
                }
                Double anfme = orderDetl.getAnfme();
                Double remainder = anfme % number;  //取余   余数混搭
                if(remainder != 0){
                    // 组装物料信息
                    OrderToLine.MatList matMix = new OrderToLine.MatList(
                            orderDetl.getMatnr(),  // matnr -> sku
                            orderDetl.getSupp(),  //  supp -> po
                            orderDetl.getAnfme(),          //    余料 -> 剩余余料统一时间戳标记
                            orderDetl.getSku(),   //barcode -> upc 条码
                            1,
                            null,   //origin -> supplier 货源
                            bindingTag        //余料标记相同
                    );
//                    matListsRemainder.add(matMix);
//                    orderDetlsRemainder.add(orderDetl);
                    matLists.add(matMix);
                } else {
                    Double ctns = anfme - remainder;
                    // 组装物料信息
                    OrderToLine.MatList mat = new OrderToLine.MatList(
                            orderDetl.getMatnr(),  // matnr -> sku
                            orderDetl.getSupp(),  //  supp -> po
                            orderDetl.getAnfme(),   //整料
                            orderDetl.getSku(),   //barcode -> upc
                            1,
                            null,   //origin -> supplier 货源
                            System.currentTimeMillis()
                    );
                    matLists.add(mat);
                }
            }
//            // 智能分组余料
//            if (matListsRemainder.size() > 0) {
//                groupRemainders(orderDetlsRemainder, orderDetlsRemainder.size(), orderDetls.size(), matLists);
//            }
            orderToLine.setMatList(matLists);
            try{
                ReturnT<String> returnT = orderToLineHandler.start(orderToLine);
                if (!returnT.isSuccess()) {
                    log.error("下发单据失败===>"+ JSON.toJSON(orderToLine));
                }
            } catch (Exception e){
                log.error("下发单据异常===>"+e.getMessage());
            }
 
        }
 
    }
 
 
    private void groupRemainders(List<OrderDetl> sameMaterialList, double totalRemainder,
                                 int number, List<OrderToLine.MatList> matLists) {
        // 策略1: 如果余料总量较大,尝试分成多个合理大小的组
        if (totalRemainder > number * 0.6) {
            // 可以分成2组或更多组
            int suggestedGroups = (int) Math.ceil(totalRemainder / (number * 0.8));
            distributeRemainders(sameMaterialList, totalRemainder, suggestedGroups, matLists);
        } else {
            // 小余料单组处理
            Long bindingTag = System.currentTimeMillis();
            matLists.add(createMatListItem(sameMaterialList.get(0), totalRemainder, bindingTag, true));
        }
    }
 
 
    private void distributeRemainders(List<OrderDetl> sameMaterialList, double totalRemainder,
                                      int groupCount, List<OrderToLine.MatList> matLists) {
        double average = totalRemainder / groupCount;
 
        for (int i = 0; i < groupCount; i++) {
            double groupQuantity;
            if (i == groupCount - 1) {
                // 最后一组取剩余所有
                groupQuantity = totalRemainder - (average * (groupCount - 1));
            } else {
                groupQuantity = average;
            }
 
            // 为每组生成唯一标记
            Long groupTag = System.currentTimeMillis() + i;
            matLists.add(createMatListItem(sameMaterialList.get(0), groupQuantity, groupTag, true));
        }
    }
 
    private OrderToLine.MatList createMatListItem(OrderDetl orderDetl, Double quantity, Long bindingTag, boolean isRemainder) {
        return new OrderToLine.MatList(
                orderDetl.getMatnr(),
                orderDetl.getSupp(),
                quantity,
                orderDetl.getBarcode(),
                1,
                isRemainder ? null : orderDetl.getOrigin(),
                isRemainder ? bindingTag : System.currentTimeMillis()
        );
    }
 
}