package com.zy.common.service;
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import com.alibaba.fastjson.JSON;
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import com.baomidou.mybatisplus.mapper.EntityWrapper;
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import com.baomidou.mybatisplus.mapper.Wrapper;
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import com.core.common.Arith;
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import com.core.common.Cools;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.*;
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import com.zy.asrs.entity.result.FindLocNoAttributeVo;
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import com.zy.asrs.entity.result.KeyValueVo;
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import com.zy.asrs.service.*;
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import com.zy.asrs.utils.Utils;
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import com.zy.asrs.utils.VersionUtils;
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import com.zy.common.entity.Parameter;
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import com.zy.common.model.LocTypeDto;
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import com.zy.common.model.Shelves;
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import com.zy.common.model.StartupDto;
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import com.zy.common.properties.SlaveProperties;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Service;
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import org.springframework.transaction.annotation.Transactional;
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import java.time.LocalDate;
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import java.time.format.DateTimeFormatter;
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import java.time.temporal.ChronoUnit;
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import java.util.ArrayList;
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import java.util.HashMap;
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import java.util.LinkedHashSet;
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import java.util.List;
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import java.util.Locale;
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import java.util.Map;
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import java.util.Optional;
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/**
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* 货架核心功能
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* Created by vincent on 2020/6/11
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*/
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@Slf4j
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@Service
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public class CommonService {
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private static final int MIN_SPARE_LOC_COUNT = 2;
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private static class Run2AreaSearchResult {
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private final LocMast locMast;
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private final RowLastno rowLastno;
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private final List<Integer> runnableCrnNos;
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/**
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* @param locMast 命中的空库位
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* @param rowLastno 命中库区对应的轮询游标记录
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* @param runnableCrnNos 当前库区可参与轮询的堆垛机顺序
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*/
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private Run2AreaSearchResult(LocMast locMast, RowLastno rowLastno, List<Integer> runnableCrnNos) {
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this.locMast = locMast;
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this.rowLastno = rowLastno;
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this.runnableCrnNos = runnableCrnNos;
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}
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}
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@Autowired
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private WrkMastService wrkMastService;
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@Autowired
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private WrkLastnoService wrkLastnoService;
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@Autowired
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private RowLastnoService rowLastnoService;
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@Autowired
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private RowLastnoTypeService rowLastnoTypeService;
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@Autowired
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private BasCrnpService basCrnpService;
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@Autowired
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private StaDescService staDescService;
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@Autowired
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private BasDevpService basDevpService;
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@Autowired
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private LocMastService locMastService;
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@Autowired
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private LocDetlService locDetlService;
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@Autowired
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private SlaveProperties slaveProperties;
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@Autowired
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private WrkDetlService wrkDetlService;
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/**
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* 生成工作号
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*
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* @param wrkMk
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* @return workNo(工作号)
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*/
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public int getWorkNo(Integer wrkMk) {
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WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
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if (Cools.isEmpty(wrkLastno)) {
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throw new CoolException("数据异常，请联系管理员");
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}
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int workNo = wrkLastno.getWrkNo();
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int sNo = wrkLastno.getSNo();
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int eNo = wrkLastno.getENo();
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workNo = workNo >= eNo ? sNo : workNo + 1;
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while (true) {
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WrkMast wrkMast = wrkMastService.selectById(workNo);
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if (null != wrkMast) {
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workNo = workNo >= eNo ? sNo : workNo + 1;
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} else {
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break;
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}
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}
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// 修改序号记录
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if (workNo > 0) {
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wrkLastno.setWrkNo(workNo);
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wrkLastnoService.updateById(wrkLastno);
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}
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// 检验
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if (workNo == 0) {
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throw new CoolException("生成工作号失败，请联系管理员");
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} else {
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if (wrkMastService.selectById(workNo) != null) {
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throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
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}
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}
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return workNo;
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}
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//拆盘机处空板扫码，驱动托盘向码垛位，不入库
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@Transactional
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public StartupDto getScanBarcodeEmptyBoard() {
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StartupDto startupDto = new StartupDto();
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Integer staNo = 0;
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if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216)) < 2) {
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staNo = 216;
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}
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if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220)) < 2) {
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staNo = 220;
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}
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startupDto.setStaNo(staNo);
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return startupDto;
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}
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/**
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* 检索库位号
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*
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* @param staDescId 路径ID
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* @param sourceStaNo 源站
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* @param findLocNoAttributeVo 属性
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* @param locTypeDto 类型
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* @return locNo 检索到的库位号
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*/
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@Transactional
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public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
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return getLocNo(staDescId, sourceStaNo, findLocNoAttributeVo, locTypeDto, null);
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}
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@Transactional
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public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, List<Integer> recommendRows) {
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try {
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locTypeDto = normalizeLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
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Integer whsType = Utils.GetWhsType(sourceStaNo);
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RowLastno rowLastno = rowLastnoService.selectById(whsType);
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RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
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Integer preferredArea = resolvePreferredArea(sourceStaNo, findLocNoAttributeVo);
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if (preferredArea != null) {
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findLocNoAttributeVo.setOutArea(preferredArea);
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}
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/**
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* 库型 1: 标准堆垛机库 2: 平库 3: 穿梭板 4: 四向车 5: AGV 0: 未知
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*/
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switch (rowLastnoType.getType()) {
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case 1:
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case 2:
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return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, recommendRows, 0);
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case 3:
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return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
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case 4:
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return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 4, locTypeDto, 0);
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case 5:
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return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, recommendRows, 0);
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default:
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throw new CoolException("站点=" + sourceStaNo + " 未查询到对应的库位规则");
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}
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} catch (CoolException e) {
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log.error("站点={} 查找库位失败: {}", sourceStaNo, e.getMessage(), e);
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throw e;
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} catch (Exception e) {
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log.error("站点={} 查找库位异常", sourceStaNo, e);
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throw new CoolException("站点=" + sourceStaNo + " 查找库位失败");
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}
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}
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/**
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* 空托盘识别规则：
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* 1. 以组托档物料编码 matnr=emptyPallet 为主，不再依赖 ioType=10。
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* 2. 保留 staDescId=10 的兼容判断，避免旧链路还未切换时行为突变。
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*/
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private boolean isEmptyPalletRequest(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo) {
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if (findLocNoAttributeVo != null && "emptyPallet".equalsIgnoreCase(findLocNoAttributeVo.getMatnr())) {
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return true;
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}
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return staDescId != null && staDescId == 10;
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}
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/**
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* 统一整理入库规格，避免不同入口传入的 locType 不一致。
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*
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* 空托盘的库位策略有两段：
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* 1. 首轮只限制 loc_type2=1，表示优先找窄库位。
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* 2. 首轮不限制 loc_type1，高低位都允许参与搜索。
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*
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* 这样做的原因是现场口径已经改成“先找窄库位”，而不是“先找低位窄库位”。
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* 因此这里会主动清空 locType1，防止被站点默认值带成低位优先。
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*/
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private LocTypeDto normalizeLocTypeDto(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
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if (!isEmptyPalletRequest(staDescId, findLocNoAttributeVo)) {
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return locTypeDto;
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}
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if (findLocNoAttributeVo != null && Cools.isEmpty(findLocNoAttributeVo.getMatnr())) {
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findLocNoAttributeVo.setMatnr("emptyPallet");
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}
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LocTypeDto normalizedLocTypeDto = locTypeDto == null ? new LocTypeDto() : locTypeDto;
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// 空托盘首轮不限制高低位，只保留“窄库位优先”的约束。
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normalizedLocTypeDto.setLocType1(null);
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normalizedLocTypeDto.setLocType2((short) 1);
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return normalizedLocTypeDto;
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}
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private Wrapper<LocMast> applyLocTypeFilters(Wrapper<LocMast> wrapper, LocTypeDto locTypeDto, boolean includeLocType1) {
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if (wrapper == null || locTypeDto == null) {
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return wrapper;
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}
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if (includeLocType1 && locTypeDto.getLocType1() != null && locTypeDto.getLocType1() > 0) {
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wrapper.eq("loc_type1", locTypeDto.getLocType1());
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}
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if (locTypeDto.getLocType2() != null && locTypeDto.getLocType2() > 0) {
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wrapper.eq("loc_type2", locTypeDto.getLocType2());
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}
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if (locTypeDto.getLocType3() != null && locTypeDto.getLocType3() > 0) {
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wrapper.eq("loc_type3", locTypeDto.getLocType3());
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}
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return wrapper;
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}
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private Integer resolvePreferredArea(Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo) {
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BasDevp sourceStation = basDevpService.selectById(sourceStaNo);
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Integer stationArea = parseArea(sourceStation == null ? null : sourceStation.getArea());
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if (stationArea != null) {
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return stationArea;
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}
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Integer requestArea = findLocNoAttributeVo.getOutArea();
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if (requestArea != null && requestArea >= 1 && requestArea <= 3) {
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return requestArea;
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}
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return null;
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}
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private Integer parseArea(String area) {
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if (Cools.isEmpty(area)) {
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return null;
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}
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String normalized = area.trim();
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if (normalized.isEmpty()) {
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return null;
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}
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try {
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int areaNo = Integer.parseInt(normalized);
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return areaNo >= 1 && areaNo <= 3 ? areaNo : null;
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} catch (NumberFormatException ignored) {
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}
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String upper = normalized.toUpperCase(Locale.ROOT);
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if ("A".equals(upper) || "A区".equals(upper) || "A库".equals(upper) || "A库区".equals(upper)) {
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return 1;
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}
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if ("B".equals(upper) || "B区".equals(upper) || "B库".equals(upper) || "B库区".equals(upper)) {
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return 2;
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}
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if ("C".equals(upper) || "C区".equals(upper) || "C库".equals(upper) || "C库区".equals(upper)) {
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return 3;
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}
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return null;
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}
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private String getAgvAreaRowsConfig(Integer area) {
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Parameter parameter = Parameter.get();
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if (parameter == null || area == null) {
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return null;
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}
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switch (area) {
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case 1:
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return parameter.getAgvArea1Rows();
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case 2:
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return parameter.getAgvArea2Rows();
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case 3:
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return parameter.getAgvArea3Rows();
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default:
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return null;
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}
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}
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private List<Integer> getAgvAreaRows(Integer area, RowLastno rowLastno) {
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List<Integer> configuredRows = parseAgvRows(getAgvAreaRowsConfig(area), rowLastno);
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if (!configuredRows.isEmpty()) {
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return configuredRows;
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}
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return getLegacyAgvRows(rowLastno);
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}
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private List<Integer> getAgvFallbackRows(RowLastno rowLastno) {
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LinkedHashSet<Integer> rows = new LinkedHashSet<>();
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for (int area = 1; area <= 3; area++) {
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rows.addAll(parseAgvRows(getAgvAreaRowsConfig(area), rowLastno));
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}
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rows.addAll(getLegacyAgvRows(rowLastno));
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return new ArrayList<>(rows);
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}
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private List<Integer> parseAgvRows(String configValue, RowLastno rowLastno) {
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List<Integer> rows = new ArrayList<>();
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if (rowLastno == null || Cools.isEmpty(configValue)) {
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return rows;
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}
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LinkedHashSet<Integer> orderedRows = new LinkedHashSet<>();
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String normalized = configValue.replace("，", ",")
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.replace("；", ";")
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.replace("、", ",")
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.replaceAll("\\s+", "");
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if (normalized.isEmpty()) {
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return rows;
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}
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for (String segment : normalized.split("[,;]")) {
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if (segment == null || segment.isEmpty()) {
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continue;
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}
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if (segment.contains("-")) {
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String[] rangeParts = segment.split("-", 2);
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Integer startRow = safeParseInt(rangeParts[0]);
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Integer endRow = safeParseInt(rangeParts[1]);
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if (startRow == null || endRow == null) {
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continue;
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}
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int step = startRow <= endRow ? 1 : -1;
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for (int row = startRow; step > 0 ? row <= endRow : row >= endRow; row += step) {
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addAgvRow(orderedRows, row, rowLastno);
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}
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continue;
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}
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addAgvRow(orderedRows, safeParseInt(segment), rowLastno);
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}
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rows.addAll(orderedRows);
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return rows;
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}
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private List<Integer> getLegacyAgvRows(RowLastno rowLastno) {
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List<Integer> rows = new ArrayList<>();
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if (rowLastno == null) {
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return rows;
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}
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LinkedHashSet<Integer> orderedRows = new LinkedHashSet<>();
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int startRow = Math.min(38, rowLastno.geteRow());
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int endRow = Math.max(32, rowLastno.getsRow());
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if (startRow >= endRow) {
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for (int row = startRow; row >= endRow; row--) {
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addAgvRow(orderedRows, row, rowLastno);
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}
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} else {
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for (int row = rowLastno.geteRow(); row >= rowLastno.getsRow(); row--) {
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addAgvRow(orderedRows, row, rowLastno);
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}
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}
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rows.addAll(orderedRows);
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return rows;
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}
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private void addAgvRow(LinkedHashSet<Integer> rows, Integer row, RowLastno rowLastno) {
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if (rows == null || row == null || rowLastno == null) {
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return;
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}
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if (row < rowLastno.getsRow() || row > rowLastno.geteRow()) {
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return;
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}
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rows.add(row);
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}
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private Integer safeParseInt(String value) {
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if (Cools.isEmpty(value)) {
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return null;
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}
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try {
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return Integer.parseInt(value.trim());
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} catch (NumberFormatException ignored) {
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return null;
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}
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}
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private int[] getAgvAreaBayRange(Integer area) {
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if (area == null) {
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return new int[]{1, 19};
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}
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switch (area) {
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case 1:
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return new int[]{1, 12};
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case 2:
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return new int[]{13, 36};
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case 3:
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return new int[]{37, 56};
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default:
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return new int[]{1, 56};
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}
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}
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private LocMast findAgvLocByRows(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> rows,
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int startBay, int endBay, int curRow, int nearRow,
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LocTypeDto locTypeDto, boolean useDeepCheck) {
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for (Integer row : rows) {
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if (row == null) {
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continue;
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}
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Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>()
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.eq("row1", row)
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.ge("bay1", startBay)
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.le("bay1", endBay)
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.eq("loc_sts", "O");
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applyLocTypeFilters(wrapper, locTypeDto, true);
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wrapper.orderBy("lev1", true).orderBy("bay1", true);
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List<LocMast> locMasts = locMastService.selectList(wrapper);
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for (LocMast candidate : locMasts) {
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if (!VersionUtils.locMoveCheckLocTypeComplete(candidate, locTypeDto)) {
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continue;
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}
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if (useDeepCheck) {
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if (!Utils.BooleanWhsTypeStaIoType(rowLastno)) {
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continue;
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}
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LocMast deepLoc = locMastService.selectLocByLocStsPakInO(curRow, nearRow, candidate, rowLastnoType.getType().longValue());
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if (!Cools.isEmpty(deepLoc) && deepLoc.getRow1() == curRow) {
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return deepLoc;
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}
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continue;
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}
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return candidate;
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}
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}
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return null;
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}
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private String getRun2AreaRowsConfig(Integer area) {
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Parameter parameter = Parameter.get();
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if (parameter == null || area == null) {
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return null;
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}
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String run2Config;
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switch (area) {
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case 1:
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run2Config = parameter.getRun2Area1Rows();
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break;
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case 2:
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run2Config = parameter.getRun2Area2Rows();
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break;
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case 3:
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run2Config = parameter.getRun2Area3Rows();
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break;
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default:
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return null;
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}
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return Cools.isEmpty(run2Config) ? getAgvAreaRowsConfig(area) : run2Config;
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}
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private List<Integer> getRun2AreaRows(Integer area, RowLastno rowLastno) {
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List<Integer> configuredRows = parseAgvRows(getRun2AreaRowsConfig(area), rowLastno);
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if (!configuredRows.isEmpty()) {
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return configuredRows;
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}
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return getLegacyAgvRows(rowLastno);
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}
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private List<Integer> getRun2FallbackRows(RowLastno rowLastno) {
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LinkedHashSet<Integer> rows = new LinkedHashSet<>();
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for (int area = 1; area <= 3; area++) {
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rows.addAll(parseAgvRows(getRun2AreaRowsConfig(area), rowLastno));
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}
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rows.addAll(getLegacyAgvRows(rowLastno));
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return new ArrayList<>(rows);
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}
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private Integer resolveRun2CrnNo(RowLastno rowLastno) {
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if (rowLastno == null) {
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return null;
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}
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Integer currentRow = rowLastno.getCurrentRow();
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Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
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if (rowSpan == null || rowSpan <= 0) {
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rowSpan = 2;
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}
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int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
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int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo();
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if (currentRow == null) {
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return startCrnNo;
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}
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int offset = Math.max(currentRow - startRow, 0) / rowSpan;
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int crnNo = startCrnNo + offset;
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Integer endCrnNo = rowLastno.geteCrnNo();
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if (endCrnNo != null && crnNo > endCrnNo) {
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return startCrnNo;
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}
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return crnNo;
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}
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private int getNextRun2CurrentRow(RowLastno rowLastno, int currentRow) {
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Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
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if (rowSpan == null || rowSpan <= 0) {
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rowSpan = 2;
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}
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int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
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int endRow = rowLastno.geteRow() == null ? currentRow : rowLastno.geteRow();
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int lastStartRow = Math.max(startRow, endRow - rowSpan + 1);
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if (currentRow >= lastStartRow) {
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return startRow;
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}
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return currentRow + rowSpan;
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}
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private List<Integer> getOrderedCrnNos(RowLastno rowLastno, Integer startCrnNo) {
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List<Integer> orderedCrnNos = new ArrayList<>();
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if (rowLastno == null) {
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return orderedCrnNos;
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}
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int start = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo();
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int end = rowLastno.geteCrnNo() == null ? start + rowLastno.getCrnQty() - 1 : rowLastno.geteCrnNo();
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int first = startCrnNo == null ? start : startCrnNo;
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if (first < start || first > end) {
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first = start;
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}
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for (int crnNo = first; crnNo <= end; crnNo++) {
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orderedCrnNos.add(crnNo);
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}
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for (int crnNo = start; crnNo < first; crnNo++) {
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orderedCrnNos.add(crnNo);
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}
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return orderedCrnNos;
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}
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private Integer getCrnStartRow(RowLastno rowLastno, Integer crnNo) {
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if (rowLastno == null || crnNo == null) {
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return null;
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}
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Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
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if (rowSpan == null || rowSpan <= 0) {
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return null;
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}
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int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo();
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int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
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if (crnNo < startCrnNo) {
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return null;
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}
|
return startRow + (crnNo - startCrnNo) * rowSpan;
|
}
|
|
/**
|
* 判断某台堆垛机是否可以参与 run2 入库找位。
|
*
|
* routeRequired=true:
|
* 普通入库必须同时满足设备可入、设备无故障、并且当前源站到该堆垛机存在有效目标站路径。
|
*
|
* routeRequired=false:
|
* 空托盘跨库区找位时，只校验设备主档、故障和可入状态，不把 sta_desc 路径当成拦截条件。
|
* 这样做是为了先满足“能找到库位”，目标站路径由后续主数据补齐。
|
*/
|
private boolean canRun2CrnAcceptPakin(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo) {
|
return canRun2CrnAcceptPakin(rowLastno, staDescId, sourceStaNo, crnNo, true);
|
}
|
|
private boolean canRun2CrnAcceptPakin(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo, boolean routeRequired) {
|
if (crnNo == null) {
|
return false;
|
}
|
BasCrnp basCrnp = basCrnpService.selectById(crnNo);
|
if (Cools.isEmpty(basCrnp)) {
|
return false;
|
}
|
if (!"Y".equals(basCrnp.getInEnable())) {
|
return false;
|
}
|
if (basCrnp.getCrnSts() != null && basCrnp.getCrnSts() != 3) {
|
return false;
|
}
|
if (basCrnp.getCrnErr() != null && basCrnp.getCrnErr() != 0) {
|
return false;
|
}
|
if (!routeRequired) {
|
return true;
|
}
|
if (!Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
return true;
|
}
|
StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo));
|
if (Cools.isEmpty(staDesc)) {
|
return false;
|
}
|
BasDevp targetSta = basDevpService.selectById(staDesc.getCrnStn());
|
return !Cools.isEmpty(targetSta) && "Y".equals(targetSta.getAutoing());
|
}
|
|
/**
|
* 按既定轮询顺序过滤出真正可参与本次找位的堆垛机列表。
|
*/
|
private List<Integer> getOrderedRunnableRun2CrnNos(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, List<Integer> orderedCrnNos) {
|
return getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, orderedCrnNos, true);
|
}
|
|
private List<Integer> getOrderedRunnableRun2CrnNos(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, List<Integer> orderedCrnNos, boolean routeRequired) {
|
List<Integer> runnableCrnNos = new ArrayList<>();
|
if (Cools.isEmpty(orderedCrnNos)) {
|
return runnableCrnNos;
|
}
|
for (Integer candidateCrnNo : orderedCrnNos) {
|
if (canRun2CrnAcceptPakin(rowLastno, staDescId, sourceStaNo, candidateCrnNo, routeRequired)) {
|
runnableCrnNos.add(candidateCrnNo);
|
}
|
}
|
return runnableCrnNos;
|
}
|
|
/**
|
* 根据本次命中的堆垛机，把轮询游标推进到下一台可参与轮询的堆垛机。
|
*/
|
private int getNextRun2CurrentRow(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo, int currentRow) {
|
if (Cools.isEmpty(runnableCrnNos) || selectedCrnNo == null) {
|
return getNextRun2CurrentRow(rowLastno, currentRow);
|
}
|
int index = runnableCrnNos.indexOf(selectedCrnNo);
|
if (index < 0) {
|
return getNextRun2CurrentRow(rowLastno, currentRow);
|
}
|
Integer nextCrnNo = runnableCrnNos.get((index + 1) % runnableCrnNos.size());
|
Integer nextRow = getCrnStartRow(rowLastno, nextCrnNo);
|
return nextRow == null ? getNextRun2CurrentRow(rowLastno, currentRow) : nextRow;
|
}
|
|
/**
|
* 构造空托盘跨库区搜索顺序：
|
* 先当前库区，再依次补足其它库区，避免重复。
|
*/
|
private List<Integer> buildAreaSearchOrder(Integer preferredArea) {
|
LinkedHashSet<Integer> areaOrder = new LinkedHashSet<>();
|
if (preferredArea != null && preferredArea >= 1 && preferredArea <= 3) {
|
areaOrder.add(preferredArea);
|
}
|
for (int area = 1; area <= 3; area++) {
|
areaOrder.add(area);
|
}
|
return new ArrayList<>(areaOrder);
|
}
|
|
/**
|
* 根据库区取该库区对应的轮询记录。
|
* 当前库里 1/2/3 库区正好复用了 asr_row_lastno 的 whs_type 主键，因此这里直接按 area 取。
|
* 如果缺主数据，就回退到当前源站所在仓的 rowLastno，避免直接空指针。
|
*/
|
private RowLastno getAreaRowLastno(Integer area, RowLastno defaultRowLastno) {
|
if (area != null && area > 0) {
|
RowLastno areaRowLastno = rowLastnoService.selectById(area);
|
if (!Cools.isEmpty(areaRowLastno)) {
|
return areaRowLastno;
|
}
|
}
|
return defaultRowLastno;
|
}
|
|
/**
|
* 空托盘 run2 专用搜索链路。
|
*
|
* 执行顺序：
|
* 1. 先按站点绑定库区找 loc_type2=1。
|
* 2. 当前库区没有，再按其它库区继续找 loc_type2=1。
|
* 3. 每个库区内部都按该库区自己的 rowLastno/currentRow 做轮询均分。
|
*
|
* 这里故意不复用普通 run2 的“推荐排 -> 当前库区排 -> 其它排”逻辑，
|
* 因为空托盘的业务口径已经切换成“按库区找堆垛机”，不是按推荐排找巷道。
|
*/
|
private Run2AreaSearchResult findEmptyPalletRun2AreaLoc(RowLastno defaultRowLastno, Integer staDescId, Integer sourceStaNo,
|
StartupDto startupDto, Integer preferredArea, LocTypeDto locTypeDto) {
|
for (Integer area : buildAreaSearchOrder(preferredArea)) {
|
RowLastno areaRowLastno = getAreaRowLastno(area, defaultRowLastno);
|
if (Cools.isEmpty(areaRowLastno)) {
|
continue;
|
}
|
RowLastnoType areaRowLastnoType = rowLastnoTypeService.selectById(areaRowLastno.getTypeId());
|
if (Cools.isEmpty(areaRowLastnoType)) {
|
continue;
|
}
|
Integer areaStartCrnNo = resolveRun2CrnNo(areaRowLastno);
|
List<Integer> orderedAreaCrnNos = getOrderedCrnNos(areaRowLastno, areaStartCrnNo);
|
// 空托盘跨库区时只筛设备主档和故障状态，不强依赖 sta_desc。
|
List<Integer> runnableAreaCrnNos = getOrderedRunnableRun2CrnNos(areaRowLastno, staDescId, sourceStaNo, orderedAreaCrnNos, false);
|
List<Integer> candidateCrnNos = Cools.isEmpty(runnableAreaCrnNos) ? orderedAreaCrnNos : runnableAreaCrnNos;
|
if (Cools.isEmpty(candidateCrnNos)) {
|
continue;
|
}
|
LocMast locMast = findRun2EmptyLocByCrnNos(areaRowLastno, areaRowLastnoType, candidateCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, area, "empty-pallet-area-" + area, false);
|
if (!Cools.isEmpty(locMast)) {
|
return new Run2AreaSearchResult(locMast, areaRowLastno, candidateCrnNos);
|
}
|
}
|
return null;
|
}
|
|
/**
|
* 空托盘命中库位后，按命中库区回写该库区自己的轮询游标。
|
* 这样 A/B/C 三个库区会分别维护各自的“下一台堆垛机”，不会互相覆盖。
|
*/
|
private void advanceEmptyPalletRun2Cursor(Run2AreaSearchResult searchResult, LocMast locMast) {
|
if (searchResult == null || searchResult.rowLastno == null || locMast == null) {
|
return;
|
}
|
RowLastno updateRowLastno = searchResult.rowLastno;
|
int updateCurRow = updateRowLastno.getCurrentRow() == null || updateRowLastno.getCurrentRow() == 0
|
? (updateRowLastno.getsRow() == null ? 1 : updateRowLastno.getsRow())
|
: updateRowLastno.getCurrentRow();
|
updateCurRow = getNextRun2CurrentRow(updateRowLastno, searchResult.runnableCrnNos, locMast.getCrnNo(), updateCurRow);
|
updateRowLastno.setCurrentRow(updateCurRow);
|
rowLastnoService.updateById(updateRowLastno);
|
}
|
|
/**
|
* 普通 run2 的推荐排优先阶段。
|
*
|
* 推荐排只对普通物料生效，空托盘已经切换成“按库区轮询堆垛机”的规则，
|
* 因此这里会直接跳过空托盘请求，避免 row 参数把空托盘重新带回旧逻辑。
|
*/
|
private LocMast findRun2RecommendLoc(RowLastno rowLastno, RowLastnoType rowLastnoType, boolean emptyPalletRequest,
|
List<Integer> recommendRows, LocTypeDto locTypeDto, Integer staDescId,
|
Integer sourceStaNo, StartupDto startupDto, Integer preferredArea,
|
List<Integer> triedCrnNos) {
|
if (emptyPalletRequest) {
|
return null;
|
}
|
List<Integer> recommendCrnNos = mapRowsToCrnNos(rowLastno, recommendRows);
|
if (Cools.isEmpty(recommendCrnNos)) {
|
return null;
|
}
|
LocMast locMast = findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, recommendCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, "recommend");
|
triedCrnNos.addAll(recommendCrnNos);
|
return locMast;
|
}
|
|
/**
|
* 普通物料 run2 找位主流程。
|
*
|
* 执行顺序：
|
* 1. 先看站点是否配置了“堆垛机 + 库位类型”优先级。
|
* 2. 没配库区时，直接按当前 run2 轮询顺序找位。
|
* 3. 配了库区时，先在当前库区找，再回退到其它库区。
|
*/
|
private LocMast findNormalRun2Loc(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer sourceStaNo,
|
Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto,
|
StartupDto startupDto, Integer preferredArea, List<Integer> orderedCrnNos,
|
List<Integer> triedCrnNos) {
|
List<Map<String, Integer>> stationCrnLocTypes = Utils.getStationStorageAreaName(
|
sourceStaNo,
|
locTypeDto == null || locTypeDto.getLocType1() == null ? null : locTypeDto.getLocType1().intValue(),
|
findLocNoAttributeVo == null ? null : findLocNoAttributeVo.getMatnr());
|
if (!Cools.isEmpty(stationCrnLocTypes)) {
|
return findRun2EmptyLocByCrnLocTypeEntries(rowLastno, rowLastnoType, stationCrnLocTypes,
|
locTypeDto, staDescId, sourceStaNo, startupDto, preferredArea, "station-priority");
|
}
|
if (preferredArea == null) {
|
List<Integer> defaultCrnNos = new ArrayList<>(orderedCrnNos);
|
defaultCrnNos.removeAll(triedCrnNos);
|
return findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, defaultCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, "default");
|
}
|
List<Integer> preferredCrnNos = filterCrnNosByRows(rowLastno, orderedCrnNos, getRun2AreaRows(preferredArea, rowLastno));
|
preferredCrnNos.removeAll(triedCrnNos);
|
LocMast locMast = findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, preferredCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, "preferred-area");
|
if (!Cools.isEmpty(locMast)) {
|
return locMast;
|
}
|
List<Integer> fallbackCrnNos = filterCrnNosByRows(rowLastno, orderedCrnNos, getRun2FallbackRows(rowLastno));
|
fallbackCrnNos.removeAll(triedCrnNos);
|
fallbackCrnNos.removeAll(preferredCrnNos);
|
return findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, fallbackCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, "fallback-area");
|
}
|
|
/**
|
* 普通物料命中库位后，沿用 run2 原有的全仓轮询游标推进方式。
|
*/
|
private void advanceNormalRun2Cursor(RowLastno rowLastno, int curRow) {
|
if (rowLastno == null) {
|
return;
|
}
|
int updateCurRow = curRow == 0 ? (rowLastno.getsRow() == null ? 1 : rowLastno.getsRow()) : curRow;
|
updateCurRow = getNextRun2CurrentRow(rowLastno, updateCurRow);
|
rowLastno.setCurrentRow(updateCurRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
|
private List<Integer> filterCrnNosByRows(RowLastno rowLastno, List<Integer> orderedCrnNos, List<Integer> rows) {
|
if (Cools.isEmpty(rows)) {
|
return new ArrayList<>(orderedCrnNos);
|
}
|
LinkedHashSet<Integer> rowSet = new LinkedHashSet<>(rows);
|
List<Integer> result = new ArrayList<>();
|
Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
|
if (rowSpan == null || rowSpan <= 0) {
|
rowSpan = 2;
|
}
|
int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo();
|
int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
|
int endRow = rowLastno.geteRow() == null ? Integer.MAX_VALUE : rowLastno.geteRow();
|
for (Integer crnNo : orderedCrnNos) {
|
if (crnNo == null || crnNo < startCrnNo) {
|
continue;
|
}
|
int crnOffset = crnNo - startCrnNo;
|
int crnStartRow = startRow + crnOffset * rowSpan;
|
for (int row = crnStartRow; row < crnStartRow + rowSpan && row <= endRow; row++) {
|
if (rowSet.contains(row)) {
|
result.add(crnNo);
|
break;
|
}
|
}
|
}
|
return result;
|
}
|
|
private List<Integer> mapRowsToCrnNos(RowLastno rowLastno, List<Integer> rows) {
|
List<Integer> result = new ArrayList<>();
|
if (rowLastno == null || Cools.isEmpty(rows)) {
|
return result;
|
}
|
LinkedHashSet<Integer> orderedCrnNos = new LinkedHashSet<>();
|
Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
|
if (rowSpan == null || rowSpan <= 0) {
|
rowSpan = 2;
|
}
|
int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo();
|
int endCrnNo = rowLastno.geteCrnNo() == null ? startCrnNo + rowLastno.getCrnQty() - 1 : rowLastno.geteCrnNo();
|
int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
|
int endRow = rowLastno.geteRow() == null ? Integer.MAX_VALUE : rowLastno.geteRow();
|
for (Integer row : rows) {
|
if (row == null || row < startRow || row > endRow) {
|
continue;
|
}
|
int crnNo = startCrnNo + (row - startRow) / rowSpan;
|
if (crnNo >= startCrnNo && crnNo <= endCrnNo) {
|
orderedCrnNos.add(crnNo);
|
}
|
}
|
result.addAll(orderedCrnNos);
|
return result;
|
}
|
|
private Integer resolveTargetStaNo(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo) {
|
if (!Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
return null;
|
}
|
StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo));
|
if (Cools.isEmpty(staDesc)) {
|
log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
return null;
|
}
|
BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (Cools.isEmpty(staNo) || !"Y".equals(staNo.getAutoing())) {
|
log.error("目标站{}不可用", staDesc.getCrnStn());
|
return null;
|
}
|
return staNo.getDevNo();
|
}
|
|
private void logRun2NoMatch(String stage, Integer sourceStaNo, Integer preferredArea, List<Integer> candidateCrnNos,
|
LocTypeDto locTypeDto, List<Integer> crnErrorCrns, List<Integer> routeBlockedCrns,
|
List<Integer> noEmptyCrns, List<Integer> locTypeBlockedCrns) {
|
log.warn("run2 no location. stage={}, sourceStaNo={}, preferredArea={}, candidateCrnNos={}, crnErrorCrns={}, routeBlockedCrns={}, noEmptyCrns={}, locTypeBlockedCrns={}, spec={}",
|
stage, sourceStaNo, preferredArea, candidateCrnNos, crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns,
|
JSON.toJSONString(locTypeDto));
|
}
|
|
/**
|
* 按给定堆垛机顺序依次找空库位。
|
*
|
* 这里同时承担三类过滤：
|
* 1. 设备侧过滤：堆垛机故障或不存在时直接跳过。
|
* 2. 路径侧过滤：当前源站到该堆垛机目标站无路径时跳过。
|
* 3. 库位侧过滤：无空库位或库位规格不匹配时跳过。
|
*
|
* 对空托盘来说，candidateCrnNos 由 run2 的轮询顺序生成，因此天然具备“均分到每个堆垛机”的效果。
|
*/
|
private LocMast findRun2EmptyLocByCrnNos(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> candidateCrnNos,
|
LocTypeDto locTypeDto, Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage) {
|
return findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, true);
|
}
|
|
private LocMast findRun2EmptyLocByCrnNos(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> candidateCrnNos,
|
LocTypeDto locTypeDto, Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage, boolean routeRequired) {
|
if (Cools.isEmpty(candidateCrnNos)) {
|
log.warn("run2 skip empty candidate list. stage={}, sourceStaNo={}, preferredArea={}, spec={}",
|
stage, sourceStaNo, preferredArea, JSON.toJSONString(locTypeDto));
|
return null;
|
}
|
List<Integer> crnErrorCrns = new ArrayList<>();
|
List<Integer> routeBlockedCrns = new ArrayList<>();
|
List<Integer> noEmptyCrns = new ArrayList<>();
|
List<Integer> locTypeBlockedCrns = new ArrayList<>();
|
for (Integer candidateCrnNo : candidateCrnNos) {
|
if (candidateCrnNo == null || !basCrnpService.checkSiteError(candidateCrnNo, true)) {
|
crnErrorCrns.add(candidateCrnNo);
|
continue;
|
}
|
Integer targetStaNo = resolveTargetStaNo(rowLastno, staDescId, sourceStaNo, candidateCrnNo);
|
if (routeRequired && Utils.BooleanWhsTypeSta(rowLastno, staDescId) && targetStaNo == null) {
|
routeBlockedCrns.add(candidateCrnNo);
|
continue;
|
}
|
Wrapper<LocMast> openWrapper = new EntityWrapper<LocMast>()
|
.eq("crn_no", candidateCrnNo)
|
.eq("loc_sts", "O");
|
applyLocTypeFilters(openWrapper, locTypeDto, true);
|
openWrapper.orderBy("lev1").orderBy("bay1");
|
LocMast anyOpenLoc = locMastService.selectOne(openWrapper);
|
if (Cools.isEmpty(anyOpenLoc)) {
|
noEmptyCrns.add(candidateCrnNo);
|
continue;
|
}
|
Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>()
|
.eq("crn_no", candidateCrnNo)
|
.eq("loc_sts", "O");
|
applyLocTypeFilters(wrapper, locTypeDto, true);
|
wrapper.orderBy("lev1").orderBy("bay1");
|
LocMast candidateLoc = locMastService.selectOne(wrapper);
|
if (Cools.isEmpty(candidateLoc) || (locTypeDto != null && !VersionUtils.locMoveCheckLocTypeComplete(candidateLoc, locTypeDto))) {
|
locTypeBlockedCrns.add(candidateCrnNo);
|
continue;
|
}
|
if (targetStaNo != null) {
|
startupDto.setStaNo(targetStaNo);
|
}
|
return candidateLoc;
|
}
|
logRun2NoMatch(stage, sourceStaNo, preferredArea, candidateCrnNos, locTypeDto, crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
return null;
|
}
|
private LocMast findRun2EmptyLocByCrnLocTypeEntries(RowLastno rowLastno, RowLastnoType rowLastnoType,
|
List<Map<String, Integer>> crnLocTypeEntries, LocTypeDto locTypeDto,
|
Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage) {
|
if (Cools.isEmpty(crnLocTypeEntries)) {
|
log.warn("run2 skip empty crn-locType list. stage={}, sourceStaNo={}, preferredArea={}, spec={}",
|
stage, sourceStaNo, preferredArea, JSON.toJSONString(locTypeDto));
|
return null;
|
}
|
List<Integer> candidateCrnNos = extractCrnNos(crnLocTypeEntries);
|
List<Integer> crnErrorCrns = new ArrayList<>();
|
List<Integer> routeBlockedCrns = new ArrayList<>();
|
List<Integer> noEmptyCrns = new ArrayList<>();
|
List<Integer> locTypeBlockedCrns = new ArrayList<>();
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, 0, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
|
private LocMast findRun2EmptyLocByCrnLocTypeEntriesRecursively(RowLastno rowLastno, RowLastnoType rowLastnoType,
|
List<Map<String, Integer>> crnLocTypeEntries, LocTypeDto locTypeDto,
|
Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage, int index,
|
List<Integer> candidateCrnNos, List<Integer> crnErrorCrns,
|
List<Integer> routeBlockedCrns, List<Integer> noEmptyCrns,
|
List<Integer> locTypeBlockedCrns) {
|
if (index >= crnLocTypeEntries.size()) {
|
logRun2NoMatch(stage, sourceStaNo, preferredArea, candidateCrnNos, locTypeDto, crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
return null;
|
}
|
Map<String, Integer> crnLocTypeEntry = crnLocTypeEntries.get(index);
|
Integer candidateCrnNo = crnLocTypeEntry == null ? null : crnLocTypeEntry.get("crnNo");
|
Short candidateLocType1 = crnLocTypeEntry == null || crnLocTypeEntry.get("locType1") == null
|
? null : crnLocTypeEntry.get("locType1").shortValue();
|
if (candidateCrnNo == null || !basCrnpService.checkSiteError(candidateCrnNo, true)) {
|
crnErrorCrns.add(candidateCrnNo);
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
Integer targetStaNo = resolveTargetStaNo(rowLastno, staDescId, sourceStaNo, candidateCrnNo);
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && targetStaNo == null) {
|
routeBlockedCrns.add(candidateCrnNo);
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
LocTypeDto searchLocTypeDto = buildRun2SearchLocTypeDto(locTypeDto, candidateLocType1);
|
LocMast candidateLoc = findRun2OrderedEmptyLocByCrnLocType(rowLastnoType, candidateCrnNo, candidateLocType1, searchLocTypeDto);
|
if (Cools.isEmpty(candidateLoc)) {
|
noEmptyCrns.add(candidateCrnNo);
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
if (searchLocTypeDto != null && !VersionUtils.locMoveCheckLocTypeComplete(candidateLoc, searchLocTypeDto)) {
|
locTypeBlockedCrns.add(candidateCrnNo);
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
if (targetStaNo != null) {
|
startupDto.setStaNo(targetStaNo);
|
}
|
return candidateLoc;
|
}
|
|
private List<Integer> extractCrnNos(List<Map<String, Integer>> crnLocTypeEntries) {
|
LinkedHashSet<Integer> orderedCrnNos = new LinkedHashSet<>();
|
if (Cools.isEmpty(crnLocTypeEntries)) {
|
return new ArrayList<>();
|
}
|
for (Map<String, Integer> crnLocTypeEntry : crnLocTypeEntries) {
|
if (crnLocTypeEntry == null || crnLocTypeEntry.get("crnNo") == null) {
|
continue;
|
}
|
orderedCrnNos.add(crnLocTypeEntry.get("crnNo"));
|
}
|
return new ArrayList<>(orderedCrnNos);
|
}
|
|
private LocTypeDto buildRun2SearchLocTypeDto(LocTypeDto locTypeDto, Short candidateLocType1) {
|
if (locTypeDto == null && candidateLocType1 == null) {
|
return null;
|
}
|
LocTypeDto searchLocTypeDto = new LocTypeDto();
|
if (locTypeDto != null) {
|
searchLocTypeDto.setLocType1(locTypeDto.getLocType1());
|
searchLocTypeDto.setLocType2(locTypeDto.getLocType2());
|
searchLocTypeDto.setLocType3(locTypeDto.getLocType3());
|
searchLocTypeDto.setSiteId(locTypeDto.getSiteId());
|
}
|
if (candidateLocType1 != null) {
|
searchLocTypeDto.setLocType1(candidateLocType1);
|
}
|
return searchLocTypeDto;
|
}
|
|
private LocMast findRun2OrderedEmptyLocByCrnLocType(RowLastnoType rowLastnoType, Integer candidateCrnNo,
|
Short candidateLocType1, LocTypeDto locTypeDto) {
|
if (candidateCrnNo == null) {
|
return null;
|
}
|
Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>()
|
.eq("crn_no", candidateCrnNo)
|
.eq("loc_sts", "O");
|
if (candidateLocType1 != null) {
|
wrapper.eq("loc_type1", candidateLocType1);
|
}
|
applyLocTypeFilters(wrapper, locTypeDto, false);
|
// 单伸堆垛机按层、列递增顺序找第一个空库位。
|
if (rowLastnoType != null && rowLastnoType.getType() != null && (rowLastnoType.getType() == 1 || rowLastnoType.getType() == 2)) {
|
wrapper.orderBy("lev1", true).orderBy("bay1", true);
|
} else {
|
wrapper.orderBy("lev1", true).orderBy("bay1", true);
|
}
|
LocMast candidateLoc = locMastService.selectOne(wrapper);
|
if (Cools.isEmpty(candidateLoc)) {
|
return null;
|
}
|
if (locTypeDto != null && !VersionUtils.locMoveCheckLocTypeComplete(candidateLoc, locTypeDto)) {
|
return null;
|
}
|
return candidateLoc;
|
}
|
|
private Optional<CrnRowInfo> findAvailableCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times,
|
FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto,
|
RowLastnoType rowLastnoType) {
|
int attempt = times;
|
while (attempt < crnNumber * 4) {
|
int[] params = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
|
curRow = params[1];
|
int crnNo = params[2];
|
// if (!basCrnpService.checkSiteError(crnNo, true)) {
|
// attempt++;
|
// continue;
|
// }
|
int rowCount = params[0];
|
int nearRow = params[3];
|
|
// 只取数量判断，避免拉整 list
|
int availableLocCount = locMastService.selectCount(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow)
|
.eq("loc_sts", "O")
|
.eq("whs_type", 1));
|
int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>()
|
.eq("crn_no", crnNo).le("io_type", 100));
|
if (availableLocCount - crnCountO <= 2) { // 可以提成常量，比如 MIN_SPARE_SLOTS = 2
|
log.error("{}号堆垛机没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", crnNo, JSON.toJSONString(locTypeDto), attempt);
|
attempt++;
|
continue;
|
}
|
return Optional.of(new CrnRowInfo(crnNo, nearRow, curRow, rowCount, attempt));
|
}
|
return Optional.empty();
|
}
|
|
private Optional<CrnRowInfo> findBalancedCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times,
|
FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto,
|
RowLastnoType rowLastnoType) {
|
int maxScanTimes = Math.max(crnNumber * 2, 1);
|
int scanCurRow = curRow;
|
Map<Integer, Integer> availableLocCountCache = new HashMap<>();
|
Map<Integer, Integer> crnTaskCountCache = new HashMap<>();
|
|
CrnRowInfo bestInfo = null;
|
int bestTaskCount = Integer.MAX_VALUE;
|
int bestSpareLocCount = Integer.MIN_VALUE;
|
int bestOffset = Integer.MAX_VALUE;
|
CrnRowInfo fallbackInfo = null;
|
int fallbackTaskCount = Integer.MAX_VALUE;
|
int fallbackAvailableLocCount = Integer.MIN_VALUE;
|
int fallbackOffset = Integer.MAX_VALUE;
|
|
for (int attempt = 0; attempt < maxScanTimes; attempt++) {
|
int[] params = Utils.LocNecessaryParameters(rowLastno, scanCurRow, crnNumber);
|
scanCurRow = params[1];
|
int rowCount = params[0];
|
int crnNo = params[2];
|
int nearRow = params[3];
|
|
if (attempt < times) {
|
continue;
|
}
|
|
int availableLocCount = availableLocCountCache.computeIfAbsent(crnNo, key ->
|
countAvailableLocForCrn(rowLastno, rowLastnoType, key, nearRow));
|
int crnTaskCount = crnTaskCountCache.computeIfAbsent(crnNo, key ->
|
wrkMastService.selectCount(new EntityWrapper<WrkMast>()
|
.eq("crn_no", key)
|
.le("io_type", 100)));
|
int spareLocCount = availableLocCount - crnTaskCount;
|
int offset = attempt - times;
|
|
if (availableLocCount > 0 && isBetterCrnCandidate(crnTaskCount, availableLocCount, offset,
|
fallbackTaskCount, fallbackAvailableLocCount, fallbackOffset)) {
|
fallbackInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt);
|
fallbackTaskCount = crnTaskCount;
|
fallbackAvailableLocCount = availableLocCount;
|
fallbackOffset = offset;
|
}
|
|
if (spareLocCount <= MIN_SPARE_LOC_COUNT) {
|
log.warn("{}号堆垛机可用空库位余量不足，降级候选继续保留。尺寸规格：{}，轮询次数：{}", crnNo, JSON.toJSONString(locTypeDto), attempt);
|
continue;
|
}
|
|
if (isBetterCrnCandidate(crnTaskCount, spareLocCount, offset, bestTaskCount, bestSpareLocCount, bestOffset)) {
|
bestInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt);
|
bestTaskCount = crnTaskCount;
|
bestSpareLocCount = spareLocCount;
|
bestOffset = offset;
|
}
|
}
|
if (bestInfo != null) {
|
return Optional.of(bestInfo);
|
}
|
if (fallbackInfo != null) {
|
log.warn("堆垛机均衡分配未找到满足余量阈值的候选，降级使用仍有空位的堆垛机: crnNo={}", fallbackInfo.getCrnNo());
|
}
|
return Optional.ofNullable(fallbackInfo);
|
}
|
|
private boolean isBetterCrnCandidate(int taskCount, int spareLocCount, int offset,
|
int bestTaskCount, int bestSpareLocCount, int bestOffset) {
|
if (taskCount != bestTaskCount) {
|
return taskCount < bestTaskCount;
|
}
|
if (spareLocCount != bestSpareLocCount) {
|
return spareLocCount > bestSpareLocCount;
|
}
|
return offset < bestOffset;
|
}
|
|
private int countAvailableLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int preferredNearRow) {
|
List<Integer> searchRows = getCrnSearchRows(rowLastno, crnNo, preferredNearRow);
|
if (searchRows.isEmpty()) {
|
return 0;
|
}
|
return locMastService.selectCount(new EntityWrapper<LocMast>()
|
.in("row1", searchRows)
|
.eq("loc_sts", "O")
|
.eq("whs_type", rowLastnoType.getType().longValue()));
|
}
|
|
private int countAvailableSingleExtensionLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int preferredNearRow, LocTypeDto locTypeDto) {
|
List<Integer> searchRows = getCrnSearchRows(rowLastno, crnNo, preferredNearRow);
|
if (searchRows.isEmpty()) {
|
return 0;
|
}
|
Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>()
|
.in("row1", searchRows)
|
.eq("loc_sts", "O");
|
applyLocTypeFilters(wrapper, locTypeDto, true);
|
return locMastService.selectCount(wrapper);
|
}
|
|
private Optional<CrnRowInfo> findBalancedSingleExtensionCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times,
|
LocTypeDto locTypeDto, RowLastnoType rowLastnoType) {
|
int maxScanTimes = Math.max(crnNumber * 2, 1);
|
int scanCurRow = curRow;
|
Map<Integer, Integer> availableLocCountCache = new HashMap<>();
|
Map<Integer, Integer> crnTaskCountCache = new HashMap<>();
|
|
CrnRowInfo bestInfo = null;
|
int bestTaskCount = Integer.MAX_VALUE;
|
int bestSpareLocCount = Integer.MIN_VALUE;
|
int bestOffset = Integer.MAX_VALUE;
|
CrnRowInfo fallbackInfo = null;
|
int fallbackTaskCount = Integer.MAX_VALUE;
|
int fallbackAvailableLocCount = Integer.MIN_VALUE;
|
int fallbackOffset = Integer.MAX_VALUE;
|
|
for (int attempt = 0; attempt < maxScanTimes; attempt++) {
|
int[] params = Utils.LocNecessaryParameters(rowLastno, scanCurRow, crnNumber);
|
scanCurRow = params[1];
|
int rowCount = params[0];
|
int crnNo = params[2];
|
int nearRow = params[3];
|
|
if (attempt < times) {
|
continue;
|
}
|
|
int availableLocCount = availableLocCountCache.computeIfAbsent(crnNo, key ->
|
countAvailableSingleExtensionLocForCrn(rowLastno, rowLastnoType, key, nearRow, locTypeDto));
|
int crnTaskCount = crnTaskCountCache.computeIfAbsent(crnNo, key ->
|
wrkMastService.selectCount(new EntityWrapper<WrkMast>()
|
.eq("crn_no", key)
|
.le("io_type", 100)));
|
int spareLocCount = availableLocCount - crnTaskCount;
|
int offset = attempt - times;
|
|
if (availableLocCount > 0 && isBetterCrnCandidate(crnTaskCount, availableLocCount, offset,
|
fallbackTaskCount, fallbackAvailableLocCount, fallbackOffset)) {
|
fallbackInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt);
|
fallbackTaskCount = crnTaskCount;
|
fallbackAvailableLocCount = availableLocCount;
|
fallbackOffset = offset;
|
}
|
|
if (spareLocCount <= MIN_SPARE_LOC_COUNT) {
|
continue;
|
}
|
|
if (isBetterCrnCandidate(crnTaskCount, spareLocCount, offset, bestTaskCount, bestSpareLocCount, bestOffset)) {
|
bestInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt);
|
bestTaskCount = crnTaskCount;
|
bestSpareLocCount = spareLocCount;
|
bestOffset = offset;
|
}
|
}
|
if (bestInfo != null) {
|
return Optional.of(bestInfo);
|
}
|
return Optional.ofNullable(fallbackInfo);
|
}
|
|
private List<Integer> getCrnSearchRows(RowLastno rowLastno, int crnNo, int preferredNearRow) {
|
List<Integer> searchRows = new ArrayList<>();
|
addSearchRow(searchRows, preferredNearRow, rowLastno);
|
|
Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
|
if (rowSpan == null) {
|
return searchRows;
|
}
|
|
int crnOffset = crnNo - rowLastno.getsCrnNo();
|
if (crnOffset < 0) {
|
return searchRows;
|
}
|
int startRow = rowLastno.getsRow() + crnOffset * rowSpan;
|
switch (rowLastno.getTypeId()) {
|
case 1:
|
addSearchRow(searchRows, startRow + 1, rowLastno);
|
addSearchRow(searchRows, startRow + 2, rowLastno);
|
break;
|
case 2:
|
addSearchRow(searchRows, startRow, rowLastno);
|
addSearchRow(searchRows, startRow + 1, rowLastno);
|
break;
|
default:
|
break;
|
}
|
return searchRows;
|
}
|
|
private Integer getCrnRowSpan(Integer typeId) {
|
if (typeId == null) {
|
return null;
|
}
|
switch (typeId) {
|
case 1:
|
return 4;
|
case 2:
|
return 2;
|
default:
|
return null;
|
}
|
}
|
|
private void addSearchRow(List<Integer> searchRows, Integer row, RowLastno rowLastno) {
|
if (row == null) {
|
return;
|
}
|
if (row < rowLastno.getsRow() || row > rowLastno.geteRow()) {
|
return;
|
}
|
if (!searchRows.contains(row)) {
|
searchRows.add(row);
|
}
|
}
|
|
private LocMast findStandardEmptyLoc(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int nearRow, LocTypeDto locTypeDto) {
|
for (Integer searchRow : getCrnSearchRows(rowLastno, crnNo, nearRow)) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", searchRow)
|
.eq("loc_sts", "O")
|
.eq("whs_type", rowLastnoType.getType().longValue())
|
.orderBy("lev1", true)
|
.orderBy("bay1", true));
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
|
LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
|
.eq("loc_no", shallowLoc)
|
.eq("loc_sts", "O")
|
.eq("whs_type", rowLastnoType.getType().longValue()));
|
if (!Cools.isEmpty(locMast2)) {
|
return locMast2;
|
}
|
} else if (!Cools.isEmpty(locMast1)) {
|
return locMast1;
|
}
|
}
|
|
if (!Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
continue;
|
}
|
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
|
LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
|
.eq("loc_no", shallowLoc)
|
.eq("loc_sts", "O")
|
.eq("whs_type", rowLastnoType.getType().longValue()));
|
if (!Cools.isEmpty(locMast2)) {
|
return locMast2;
|
}
|
locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
|
.eq("loc_no", shallowLoc)
|
.eq("loc_sts", "F")
|
.eq("whs_type", rowLastnoType.getType().longValue()));
|
if (!Cools.isEmpty(locMast2)) {
|
return locMast1;
|
}
|
locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
|
.eq("loc_no", shallowLoc)
|
.eq("loc_sts", "D")
|
.eq("whs_type", rowLastnoType.getType().longValue()));
|
if (!Cools.isEmpty(locMast2)) {
|
return locMast1;
|
}
|
}
|
}
|
return null;
|
}
|
|
private LocTypeDto buildUpwardCompatibleLocTypeDto(LocTypeDto locTypeDto) {
|
if (locTypeDto == null || locTypeDto.getLocType1() == null || locTypeDto.getLocType1() >= 2) {
|
return null;
|
}
|
LocTypeDto compatibleLocTypeDto = new LocTypeDto();
|
compatibleLocTypeDto.setLocType1((short) (locTypeDto.getLocType1() + 1));
|
compatibleLocTypeDto.setLocType2(locTypeDto.getLocType2());
|
compatibleLocTypeDto.setLocType3(locTypeDto.getLocType3());
|
compatibleLocTypeDto.setSiteId(locTypeDto.getSiteId());
|
return compatibleLocTypeDto;
|
}
|
|
/**
|
* 空托盘兼容回退规则：
|
* 当首轮 loc_type2=1 没有命中空库位时，允许退化到高位空库位 loc_type1=2。
|
*
|
* 注意这里不会继续保留 locType2=1。
|
* 也就是说第二轮是“高位优先兜底”，而不是“高位窄库位兜底”。
|
* 这是按照现场最新口径实现的：窄库位优先，窄库位没有时再找高位空库位。
|
*/
|
private LocTypeDto buildEmptyPalletCompatibleLocTypeDto(LocTypeDto locTypeDto) {
|
if (locTypeDto == null || locTypeDto.getLocType2() == null || locTypeDto.getLocType2() != 1) {
|
return null;
|
}
|
LocTypeDto compatibleLocTypeDto = new LocTypeDto();
|
compatibleLocTypeDto.setLocType1((short) 2);
|
compatibleLocTypeDto.setLocType3(locTypeDto.getLocType3());
|
compatibleLocTypeDto.setSiteId(locTypeDto.getSiteId());
|
return compatibleLocTypeDto;
|
}
|
|
/**
|
* 统一封装找库位失败后的兼容重试顺序。
|
*
|
* 空托盘：
|
* 先按 loc_type2=1 查找，失败后退到 loc_type1=2。
|
*
|
* 非空托盘：
|
* 维持原规则，低位失败后再向高位兼容。
|
*/
|
private LocTypeDto buildRetryCompatibleLocTypeDto(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
|
if (isEmptyPalletRequest(staDescId, findLocNoAttributeVo)) {
|
LocTypeDto emptyPalletCompatibleLocTypeDto = buildEmptyPalletCompatibleLocTypeDto(locTypeDto);
|
if (emptyPalletCompatibleLocTypeDto != null) {
|
return emptyPalletCompatibleLocTypeDto;
|
}
|
}
|
return buildUpwardCompatibleLocTypeDto(locTypeDto);
|
}
|
|
|
|
/**
|
* 检索库位号
|
*
|
* @param whsType 类型 1:双深式货架
|
* @param staDescId 路径ID
|
* @param sourceStaNo 源站
|
* @param findLocNoAttributeVo 属性
|
* @param moveCrnNo 源
|
* @param locTypeDto 类型
|
* @param times 轮询次数
|
* @return locNo 检索到的库位号
|
*/
|
@Transactional
|
public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
|
|
// 初始化参数
|
int crnNo = 0; //堆垛机号
|
int nearRow = 0; //最浅库位排
|
int curRow = 0; //最深库位排
|
int rowCount = 0; //轮询轮次
|
LocMast locMast = null; // 目标库位
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int sRow = rowLastno.getsRow();
|
int eRow = rowLastno.geteRow();
|
int crnNumber = rowLastno.getCrnQty();
|
|
|
// ===============>>>> 开始执行
|
curRow = rowLastno.getCurrentRow();
|
|
if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
|
crnNumber = moveCrnNo;
|
if (times == 0) {
|
curRow = moveCrnNo * 4 - 1;
|
} else {
|
curRow = moveCrnNo * 4 - 2;
|
}
|
}
|
|
//此程序用于优化堆垛机异常时的运行时间
|
Optional<CrnRowInfo> infoOpt = findBalancedCrnAndNearRow(rowLastno, curRow, crnNumber, times, findLocNoAttributeVo, locTypeDto, rowLastnoType);
|
if (!infoOpt.isPresent()) {
|
infoOpt = findAvailableCrnAndNearRow(rowLastno, curRow, crnNumber, times, findLocNoAttributeVo, locTypeDto, rowLastnoType);
|
}
|
if (!infoOpt.isPresent()) {
|
throw new CoolException("无可用堆垛机");
|
}
|
CrnRowInfo info = infoOpt.get();
|
crnNo = info.getCrnNo();
|
nearRow = info.getNearRow();
|
curRow = info.getCurRow();
|
rowCount = info.getRowCount();
|
times = info.getTimes();
|
|
|
boolean signRule1 = false;
|
boolean signRule2 = false;
|
|
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// 靠近摆放规则 --- 同天同规格物料 //分离版
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) {
|
signRule1 = true;
|
}
|
// 靠近摆放规则 --- 同天同规格物料 //互通版
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) {
|
signRule2 = true;
|
}
|
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 11 || staDescId == 111)) {
|
signRule1 = true;
|
}
|
}
|
|
if (signRule1) {
|
if (nearRow != curRow) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
|
for (LocMast locMast1 : locMasts) {
|
//获取巷道
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
// LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")) {
|
LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
|
if (!Cools.isEmpty(locDetl) && findLocNoAttributeVo.beSimilar(locDetl)) {
|
//获取目标库位所在巷道最深空库位
|
locMast = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
break;
|
}
|
}
|
}
|
}
|
} else if (signRule2) {
|
List<String> locNos = locDetlService.getSameDetlToday(findLocNoAttributeVo.getMatnr(), sRow, eRow);
|
for (String locNo : locNos) {
|
if (Utils.isShallowLoc(slaveProperties, locNo)) {
|
continue;
|
}
|
String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
|
// 检测目标库位是否为空库位
|
LocMast shallowLoc = locMastService.selectById(shallowLocNo);
|
if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
|
if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
|
if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
|
locMast = shallowLoc;
|
crnNo = locMast.getCrnNo();
|
break;
|
}
|
}
|
}
|
}
|
}
|
|
|
// 靠近摆放规则 --- 空托 //互通版
|
if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("whs_type", rowLastnoType.getType().longValue()));
|
if (!locMasts.isEmpty()) {
|
for (LocMast loc : locMasts) {
|
if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
|
continue;
|
}
|
String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
|
// 检测目标库位是否为空库位
|
LocMast shallowLoc = locMastService.selectById(shallowLocNo);
|
if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
|
if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
|
if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
|
locMast = shallowLoc;
|
crnNo = locMast.getCrnNo();
|
break;
|
}
|
}
|
}
|
}
|
}
|
}
|
|
Wrapper<StaDesc> wrapper = null;
|
StaDesc staDesc = null;
|
BasDevp staNo = null;
|
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
// 获取目标站
|
wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo);
|
staDesc = staDescService.selectOne(wrapper);
|
if (Cools.isEmpty(staDesc)) {
|
log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
// throw new CoolException("入库路径不存在");
|
crnNo = 0;
|
} else {
|
staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (!staNo.getAutoing().equals("Y")) {
|
log.error("目标站" + staDesc.getCrnStn() + "不可用");
|
// throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
|
crnNo = 0;
|
}
|
startupDto.setStaNo(staNo.getDevNo());
|
}
|
// 更新库位排号
|
if (Cools.isEmpty(locMast)) {
|
rowLastno.setCurrentRow(curRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
}
|
|
// Search empty location ==============================>>
|
if (staDescId == 10 && Cools.isEmpty(locMast) && crnNo != 0) {
|
locMast = findStandardEmptyLoc(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto);
|
}
|
|
|
|
if (Cools.isEmpty(locMast) && crnNo != 0) {
|
locMast = findStandardEmptyLoc(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto);
|
}
|
|
if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
|
locMast = null;
|
}
|
|
// Retry search
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
// Scan next aisle first, then retry with upward-compatible locType1.
|
if (times < rowCount * 2) {
|
times = times + 1;
|
return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, times);
|
}
|
LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
|
if (compatibleLocTypeDto != null) {
|
log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto));
|
return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, 0);
|
}
|
log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times);
|
throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d");
|
}
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
|
public StartupDto getLocNoRun2(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
|
return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, null, times);
|
}
|
|
/**
|
* run2 入库找位主流程。
|
*
|
* 当前方法只保留“组织流程”和“统一收口”的职责，具体策略拆成独立方法：
|
* 1. 普通物料：推荐排优先 -> 站点优先库区/堆垛机 -> 其它库区。
|
* 2. 空托盘：优先库区 loc_type2=1 -> 其它库区 loc_type2=1 -> loc_type1=2 兼容。
|
* 3. 命中库位后分别回写普通物料游标或空托盘库区游标。
|
*/
|
public StartupDto getLocNoRun2(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, List<Integer> recommendRows, int times) {
|
|
int crnNo = 0;
|
int nearRow = 0;
|
int curRow = 0;
|
int rowCount = 0;
|
LocMast locMast = null;
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int crnNumber = rowLastno.getCrnQty();
|
rowCount = crnNumber;
|
|
curRow = rowLastno.getCurrentRow();
|
crnNo = resolveRun2CrnNo(rowLastno);
|
Integer preferredArea = findLocNoAttributeVo.getOutArea();
|
boolean emptyPalletRequest = isEmptyPalletRequest(staDescId, findLocNoAttributeVo);
|
Run2AreaSearchResult emptyPalletAreaSearchResult = null;
|
|
List<Integer> orderedCrnNos = getOrderedCrnNos(rowLastno, crnNo);
|
List<Integer> triedCrnNos = new ArrayList<>();
|
locMast = findRun2RecommendLoc(rowLastno, rowLastnoType, emptyPalletRequest, recommendRows, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, triedCrnNos);
|
if (Cools.isEmpty(locMast)) {
|
if (emptyPalletRequest) {
|
// 空托盘单独按库区轮询：
|
// 1. 当前库区先找 loc_type2=1
|
// 2. 当前库区没有，再找其他库区 loc_type2=1
|
// 3. 全部 narrow 都没有时，再退到 loc_type1=2
|
emptyPalletAreaSearchResult = findEmptyPalletRun2AreaLoc(rowLastno, staDescId, sourceStaNo, startupDto, preferredArea, locTypeDto);
|
if (!Cools.isEmpty(emptyPalletAreaSearchResult)) {
|
locMast = emptyPalletAreaSearchResult.locMast;
|
}
|
} else {
|
locMast = findNormalRun2Loc(rowLastno, rowLastnoType, sourceStaNo, staDescId, findLocNoAttributeVo,
|
locTypeDto, startupDto, preferredArea, orderedCrnNos, triedCrnNos);
|
}
|
}
|
|
if (!Cools.isEmpty(locMast)) {
|
crnNo = locMast.getCrnNo();
|
nearRow = locMast.getRow1();
|
}
|
if (emptyPalletRequest) {
|
advanceEmptyPalletRun2Cursor(emptyPalletAreaSearchResult, locMast);
|
} else {
|
advanceNormalRun2Cursor(rowLastno, curRow);
|
}
|
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
if (!emptyPalletRequest && times < rowCount * 2) {
|
times = times + 1;
|
return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, recommendRows, times);
|
}
|
LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
|
if (compatibleLocTypeDto != null) {
|
// 第一轮全部堆垛机都没找到时，再进入规格兼容重试，不在单个堆垛机内局部退化。
|
log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto));
|
return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, recommendRows, 0);
|
}
|
log.error("No empty location found. spec={}, times={}, preferredArea={}, nearRow={}", JSON.toJSONString(locTypeDto), times, preferredArea, nearRow);
|
throw new CoolException("没有空库位");
|
}
|
|
int workNo = getWorkNo(0);
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locMast.getLocNo());
|
return startupDto;
|
}
|
private LocMast findSingleExtensionEmptyLoc(RowLastno rowLastno, int crnNo, int nearRow, RowLastnoType rowLastnoType, LocTypeDto locTypeDto) {
|
for (Integer searchRow : getCrnSearchRows(rowLastno, crnNo, nearRow)) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", searchRow)
|
.eq("loc_sts", "O")
|
.eq("whs_type", rowLastnoType.getType().longValue())
|
.orderBy("bay1", true)
|
.orderBy("lev1", true));
|
for (LocMast locMast : locMasts) {
|
if (VersionUtils.locMoveCheckLocTypeComplete(locMast, locTypeDto)) {
|
return locMast;
|
}
|
}
|
}
|
return null;
|
}
|
|
public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
|
|
// 初始化参数
|
int crnNo = 0; //堆垛机号
|
int nearRow = 0; //最浅库位排
|
int curRow = 0; //最深库位排
|
int rowCount = 0; //轮询轮次
|
LocMast locMast = null; // 目标库位
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int sRow = rowLastno.getsRow();
|
int eRow = rowLastno.geteRow();
|
int crnNumber = rowLastno.getCrnQty();
|
|
// ===============>>>> 开始执行
|
curRow = rowLastno.getCurrentRow();
|
|
if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
|
crnNumber = moveCrnNo;
|
// if (times==0){
|
// curRow = moveCrnNo*4-1;
|
// }else {
|
// curRow = moveCrnNo*4-2;
|
// }
|
}
|
|
//此程序用于优化堆垛机异常时的运行时间
|
for (int i = times; i < crnNumber * 2; i++) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
|
rowCount = locNecessaryParameters[0];
|
curRow = locNecessaryParameters[1];
|
crnNo = locNecessaryParameters[2];
|
nearRow = locNecessaryParameters[3];
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("crn_no", crnNo).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
|
if (locMasts.size() <= 5) {
|
nearRow = 0;
|
times++;
|
continue;
|
}
|
break;
|
|
}
|
if (crnNo == 0) {
|
throw new CoolException("无可用库位");
|
}
|
|
|
// 相似工作档案 --- 同天同规格物料
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 1 || staDescId == 11 || staDescId == 111)) {
|
//查询相似工作档案
|
List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetl(staDescId, findLocNoAttributeVo, crnNo);
|
int nearbay = 0; //相似工作档案 目标库位列
|
int nearlev = 0; //相似工作档案 目标库位层
|
for (WrkMast wrkMast : wrkMasts) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(wrkMast.getLocNo())) {
|
continue;
|
}
|
//目标排为最外层排
|
if (Utils.getRow(wrkMast.getLocNo()) == nearRow) {
|
continue;
|
}
|
//起始站不一致
|
if (!wrkMast.getSourceStaNo().equals(sourceStaNo)) {
|
continue;
|
}
|
//相同列、层过滤
|
if (Utils.getBay(wrkMast.getLocNo()) == nearbay && Utils.getLev(wrkMast.getLocNo()) == nearlev) {
|
continue;
|
} else {
|
nearbay = Utils.getBay(wrkMast.getLocNo());
|
nearlev = Utils.getLev(wrkMast.getLocNo());
|
}
|
|
//获取目标库位所在巷道并排序
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
|
|
for (int i = 0; i < crnNumber * 2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
} else {
|
break;
|
}
|
}
|
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue());
|
|
//目标库位所在巷道最浅非空库位存在&&非最外侧库位&&入库状态
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && (locMast2.getLocSts().equals("S") || locMast2.getLocSts().equals("Q"))) {
|
//获取库存明细
|
WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
|
//判断同规格物料
|
if (!Cools.isEmpty(wrkDetl) && findLocNoAttributeVo.beSimilar(wrkDetl)) {
|
int row2 = 0;
|
if (Utils.getRow(locMast2.getLocNo()) > nearRowW) {
|
row2 = Utils.getRow(locMast2.getLocNo()) - 1;
|
} else {
|
row2 = Utils.getRow(locMast2.getLocNo()) + 1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O"));
|
if (Cools.isEmpty(locMast)) {
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
}
|
|
// 相似工作档 --- 空托
|
if (Cools.isEmpty(locMast) && staDescId == 10) {
|
List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("io_type", 10).eq("crn_no", crnNo).eq("whs_type", rowLastnoType.getType().longValue()));
|
int nearbay = 0;
|
int nearlev = 0;
|
for (WrkMast wrkMast : wrkMasts) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(wrkMast.getLocNo())) {
|
continue;
|
}
|
if (Utils.getRow(wrkMast.getLocNo()) == nearRow) {
|
continue;
|
}
|
//起始站不一致
|
if (!wrkMast.getSourceStaNo().equals(sourceStaNo)) {
|
continue;
|
}
|
if (Utils.getBay(wrkMast.getLocNo()) == nearbay && Utils.getLev(wrkMast.getLocNo()) == nearlev) {
|
continue;
|
} else {
|
nearbay = Utils.getBay(wrkMast.getLocNo());
|
nearlev = Utils.getLev(wrkMast.getLocNo());
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
|
|
for (int i = 0; i < crnNumber * 2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
} else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) {
|
int row2 = 0;
|
if (Utils.getRow(locMast2.getLocNo()) > nearRowW) {
|
row2 = Utils.getRow(locMast2.getLocNo()) - 1;
|
} else {
|
row2 = Utils.getRow(locMast2.getLocNo()) + 1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O"));
|
if (Cools.isEmpty(locMast)) {
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
boolean signRule1 = false;
|
boolean signRule2 = false;
|
|
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// 靠近摆放规则 --- 同天同规格物料 //分离版
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) {
|
// signRule1 = true;
|
}
|
// 靠近摆放规则 --- 同天同规格物料 //互通版
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) {
|
signRule2 = true;
|
}
|
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 11 || staDescId == 111)) {
|
signRule1 = true;
|
}
|
}
|
|
if (signRule1) {
|
if (nearRow != curRow) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
|
for (LocMast locMast1 : locMasts) {
|
//获取巷道
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")) {
|
LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
|
if (!Cools.isEmpty(locDetl) && findLocNoAttributeVo.beSimilar(locDetl)) {
|
//获取目标库位所在巷道最深空库位
|
locMast = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
break;
|
}
|
}
|
}
|
}
|
} else if (signRule2) {
|
List<String> locNos = locDetlService.getSameDetlToday(findLocNoAttributeVo.getMatnr(), sRow, eRow);
|
int nearbay = 0;
|
int nearlev = 0;
|
for (String locNo : locNos) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(locNo)) {
|
continue;
|
}
|
if (Utils.getRow(locNo) == nearRow) {
|
continue;
|
}
|
if (Utils.getBay(locNo) == nearbay && Utils.getLev(locNo) == nearlev) {
|
continue;
|
} else {
|
nearbay = Utils.getBay(locNo);
|
nearlev = Utils.getLev(locNo);
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(locNo);
|
|
for (int i = 0; i < crnNumber * 2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
} else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) {
|
int row2 = 0;
|
if (Utils.getRow(locMast2.getLocNo()) > nearRowW) {
|
row2 = Utils.getRow(locMast2.getLocNo()) - 1;
|
} else {
|
row2 = Utils.getRow(locMast2.getLocNo()) + 1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O"));
|
if (Cools.isEmpty(locMast)) {
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
// // 靠近摆放规则 --- 空托 //分离版
|
// if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
|
// for (LocMast locMast1:locMasts){
|
// //获取巷道
|
//// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
// //获取目标库位所在巷道最浅非空库位
|
// LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
// if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("D")){
|
// //获取目标库位所在巷道最浅非空库位
|
// locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
// break;
|
// }
|
// }
|
// }
|
|
// 靠近摆放规则 --- 空托 //互通版
|
if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
|
int nearbay = 0;
|
int nearlev = 0;
|
for (LocMast locMastSign : locMasts) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(locMastSign.getLocNo())) {
|
continue;
|
}
|
if (Utils.getRow(locMastSign.getLocNo()) == nearRow) {
|
continue;
|
}
|
if (Utils.getBay(locMastSign.getLocNo()) == nearbay && Utils.getLev(locMastSign.getLocNo()) == nearlev) {
|
continue;
|
} else {
|
nearbay = Utils.getBay(locMastSign.getLocNo());
|
nearlev = Utils.getLev(locMastSign.getLocNo());
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(locMastSign.getLocNo());
|
|
for (int i = 0; i < crnNumber * 2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
} else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) {
|
int row2 = 0;
|
if (Utils.getRow(locMast2.getLocNo()) > nearRowW) {
|
row2 = Utils.getRow(locMast2.getLocNo()) - 1;
|
} else {
|
row2 = Utils.getRow(locMast2.getLocNo()) + 1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O"));
|
if (Cools.isEmpty(locMast)) {
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
Wrapper<StaDesc> wrapper = null;
|
StaDesc staDesc = null;
|
BasDevp staNo = null;
|
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
// 获取目标站
|
wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo);
|
staDesc = staDescService.selectOne(wrapper);
|
if (Cools.isEmpty(staDesc)) {
|
log.error("入库路径不存在:type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
crnNo = 0;
|
} else {
|
staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (!staNo.getAutoing().equals("Y")) {
|
log.error("目标站" + staDesc.getCrnStn() + "不可用");
|
crnNo = 0;
|
}
|
startupDto.setStaNo(staNo.getDevNo());
|
}
|
}
|
|
// 更新库位排号
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) {
|
rowLastno.setCurrentRow(curRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
|
// 开始查找库位 ==============================>>
|
|
// 1.按规则查找库位
|
if (Cools.isEmpty(locMast) && crnNo != 0) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow)
|
.eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
|
.orderBy("lev1", true).orderBy("bay1", true));//最浅库位
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
//获取目标库位所在巷道最深空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast2) && locMast2.getBay1() == curRow) {
|
locMast = locMast2;
|
break;
|
}
|
|
}
|
}
|
|
//未找到 允许混料
|
if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// ?????????????
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
|
// ????????????????
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (Cools.isEmpty(locMast2)) {
|
LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast3)) {
|
locMast = locMast3;
|
break;
|
}
|
} else {
|
if ((locMast2.getLocSts().equals("F") && staDescId == 1) || (locMast2.getLocSts().equals("D") && staDescId == 10)) {
|
LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast3)) {
|
locMast = locMast3;
|
break;
|
}
|
}
|
}
|
}
|
}
|
}
|
}
|
|
// Retry search
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
// Scan next aisle first, then retry with upward-compatible locType1.
|
if (times < rowCount * 2) {
|
times = times + 1;
|
return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, times);
|
}
|
LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
|
if (compatibleLocTypeDto != null) {
|
log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto));
|
return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, 0);
|
}
|
log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times);
|
throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d");
|
}
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
|
public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, List<Integer> recommendRows, int times) {
|
|
// 初始化参数
|
int crnNo = 0; //堆垛机号
|
int nearRow = 0; //最浅库位排
|
int curRow = 0; //最深库位排
|
int rowCount = 0; //轮询轮次
|
LocMast locMast = null; // 目标库位
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int sRow = rowLastno.getsRow();
|
int eRow = rowLastno.geteRow();
|
int crnNumber = eRow - sRow + 1;
|
|
// ===============>>>> 开始执行
|
curRow = rowLastno.getCurrentRow();
|
|
if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
|
crnNumber = moveCrnNo;
|
}
|
|
//此程序用于优化堆垛机异常时的运行时间
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
|
curRow = locNecessaryParameters[1];
|
crnNo = 6;
|
rowCount = locNecessaryParameters[0];
|
nearRow = locNecessaryParameters[3];
|
|
Wrapper<StaDesc> wrapper = null;
|
StaDesc staDesc = null;
|
BasDevp staNo = null;
|
|
// if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
// 获取目标站
|
// wrapper = new EntityWrapper<StaDesc>()
|
// .eq("type_no", staDescId)
|
// .eq("stn_no", sourceStaNo)
|
// .eq("crn_no", crnNo);
|
// staDesc = staDescService.selectOne(wrapper);
|
// if (Cools.isEmpty(staDesc)) {
|
// log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
//// throw new CoolException("入库路径不存在");
|
// crnNo = 0;
|
// }
|
// else {
|
// staNo = basDevpService.selectById(staDesc.getCrnStn());
|
// if (!staNo.getAutoing().equals("Y")) {
|
// log.error("目标站" + staDesc.getCrnStn() + "不可用");
|
//// throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
|
// crnNo = 0;
|
// }
|
// startupDto.setStaNo(staNo.getDevNo());
|
// }
|
// }
|
|
// 更新库位排号
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) {
|
rowLastno.setCurrentRow(curRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
|
// 开始查找库位 ==============================>>
|
|
if (Cools.isEmpty(locMast) && !Cools.isEmpty(recommendRows)) {
|
for (Integer recommendRow : recommendRows) {
|
if (Cools.isEmpty(recommendRow)) {
|
continue;
|
}
|
LocMast recommendLoc = locMastService.queryFreeLocMast(recommendRow, locTypeDto.getLocType1(), rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(recommendLoc) && VersionUtils.locMoveCheckLocTypeComplete(recommendLoc, locTypeDto)) {
|
locMast = recommendLoc;
|
crnNo = recommendLoc.getCrnNo();
|
break;
|
}
|
}
|
}
|
|
Integer preferredArea = findLocNoAttributeVo.getOutArea();
|
|
if (Cools.isEmpty(locMast) && preferredArea == null) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow)
|
.eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
|
.orderBy("lev1", true).orderBy("bay1", true)); // 最浅库位
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// 获取目标库位所在巷道最深空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast2) && locMast2.getRow1() == curRow) {
|
locMast = locMast2;
|
break;
|
}
|
}
|
}
|
} else if (Cools.isEmpty(locMast)) {
|
int[] bayRange = getAgvAreaBayRange(preferredArea);
|
locMast = findAgvLocByRows(rowLastno, rowLastnoType, getAgvAreaRows(preferredArea, rowLastno),
|
bayRange[0], bayRange[1], curRow, nearRow, locTypeDto, false);
|
if (!Cools.isEmpty(locMast)) {
|
crnNo = locMast.getCrnNo();
|
}
|
if (Cools.isEmpty(locMast)) {
|
locMast = findAgvLocByRows(rowLastno, rowLastnoType, getAgvFallbackRows(rowLastno),
|
1, 19, curRow, nearRow, locTypeDto, true);
|
if (!Cools.isEmpty(locMast)) {
|
crnNo = locMast.getCrnNo();
|
}
|
}
|
}
|
// Retry search
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
// Scan next aisle first, then retry with upward-compatible locType1.
|
if (times < rowCount * 2) {
|
times = times + 1;
|
return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, recommendRows, times);
|
}
|
LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
|
if (compatibleLocTypeDto != null) {
|
log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto));
|
return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, recommendRows, 0);
|
}
|
log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times);
|
throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d");
|
}
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
|
public static String zerofill(String msg, Integer count) {
|
if (msg.length() == count) {
|
return msg;
|
} else if (msg.length() > count) {
|
return msg.substring(0, 16);
|
} else {
|
StringBuilder msgBuilder = new StringBuilder(msg);
|
for (int i = 0; i < count - msg.length(); ++i) {
|
msgBuilder.insert(0, "0");
|
}
|
return msgBuilder.toString();
|
}
|
}
|
|
}
|
