package com.zy.common.service;
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import com.alibaba.fastjson.JSON;
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import com.baomidou.mybatisplus.mapper.EntityWrapper;
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import com.baomidou.mybatisplus.mapper.Wrapper;
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import com.core.common.Arith;
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import com.core.common.Cools;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.*;
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import com.zy.asrs.service.*;
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import com.zy.asrs.utils.Utils;
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import com.zy.asrs.utils.VersionUtils;
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import com.zy.common.model.LocTypeDto;
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import com.zy.common.model.Shelves;
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import com.zy.common.model.StartupDto;
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import com.zy.common.properties.SlaveProperties;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Service;
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import org.springframework.transaction.annotation.Transactional;
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import java.util.ArrayList;
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import java.util.Arrays;
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import java.util.List;
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/**
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* 货架核心功能
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* Created by vincent on 2020/6/11
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*/
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@Slf4j
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@Service
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public class CommonService {
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@Autowired
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private WrkMastService wrkMastService;
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@Autowired
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private WrkLastnoService wrkLastnoService;
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@Autowired
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private RowLastnoService rowLastnoService;
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@Autowired
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private BasCrnpService basCrnpService;
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@Autowired
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private StaDescService staDescService;
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@Autowired
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private BasDevpService basDevpService;
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@Autowired
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private LocMastService locMastService;
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@Autowired
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private LocDetlService locDetlService;
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@Autowired
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private SlaveProperties slaveProperties;
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/**
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* 生成工作号
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*
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* @param wrkMk
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* @return workNo(工作号)
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*/
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public int getWorkNo(Integer wrkMk) {
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WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
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if (Cools.isEmpty(wrkLastno)) {
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throw new CoolException("数据异常，请联系管理员");
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}
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int workNo = wrkLastno.getWrkNo();
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int sNo = wrkLastno.getSNo();
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int eNo = wrkLastno.getENo();
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workNo = workNo >= eNo ? sNo : workNo + 1;
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while (true) {
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WrkMast wrkMast = wrkMastService.selectById(workNo);
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if (null != wrkMast) {
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workNo = workNo >= eNo ? sNo : workNo + 1;
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} else {
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break;
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}
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}
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// 修改序号记录
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if (workNo > 0) {
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wrkLastno.setWrkNo(workNo);
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wrkLastnoService.updateById(wrkLastno);
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}
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// 检验
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if (workNo == 0) {
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throw new CoolException("生成工作号失败，请联系管理员");
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} else {
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if (wrkMastService.selectById(workNo) != null) {
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throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
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}
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}
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return workNo;
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}
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/**
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* 检索库位号
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*
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* @param whsType 类型 1:双深式货架
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* @param staDescId 路径工作类型
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* @param sourceStaNo 源站
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* @return locNo 检索到的库位号
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*/
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@Transactional
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public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
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// 目标库位
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LocMast locMast = null;
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// 靠近摆放规则 --- 空托
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locMast = getLocNoStep4(staDescId, locTypeDto, sourceStaNo);
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if (locMast != null) {
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//找到库位，返回dto
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return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
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}
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//库位规则
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// locMast = getLocNoStepRule(matnr, locTypeDto);
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// if (locMast != null) {
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// //找到库位，返回dto
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// return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
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// }
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// 靠近摆放规则 --- 相同订单号, 同天同规格物料
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locMast = getLocNoStep3(staDescId, matnr, batch, grade, locTypeDto, sourceStaNo);
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if (locMast != null) {
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//找到库位，返回dto
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return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
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}
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//搜索整个空库位组
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locMast = getLocNoStepSingle(locTypeDto, sourceStaNo);
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if (locMast != null) {
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//找到库位，返回dto
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return getLocNoStep6(staDescId, sourceStaNo, locMast);//返回dto
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}
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//找不到库位，抛出异常
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throw new CoolException("没有空库位");
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}
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@Transactional
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public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
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if (Cools.isEmpty(matnr)) { //物料号
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matnr = "";
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}
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if (Cools.isEmpty(batch)) { //箱号
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batch = "";
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}
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if (Cools.isEmpty(grade)) { //备用
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grade = "";
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}
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// 初始化参数
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int crnNo = 0; //堆垛机号
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int nearRow = 0; //最浅库位排
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int curRow = 0; //最深库位排
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int rowCount = 0; //轮询轮次
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LocMast locMast = null; // 目标库位
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StartupDto startupDto = new StartupDto();
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RowLastno rowLastno = rowLastnoService.selectById(whsType);
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int sRow = rowLastno.getsRow();
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int eRow = rowLastno.geteRow();
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int crnNumber = rowLastno.getCrnQty();
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if (Cools.isEmpty(rowLastno)) {
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throw new CoolException("数据异常，请联系管理员");
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}
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// ===============>>>> 开始执行
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curRow = rowLastno.getCurrentRow();
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if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
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crnNumber = moveCrnNo;
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if (times==0){
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curRow = moveCrnNo*4-1;
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}else {
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curRow = moveCrnNo*4-2;
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}
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}
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//此程序用于优化堆垛机异常时的运行时间
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for (int i = times; i < crnNumber*2; i++) {
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int[] locNecessaryParameters = Utils.LocNecessaryParameters(whsType, curRow, crnNumber);
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log.info(Arrays.toString(locNecessaryParameters));
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curRow = locNecessaryParameters[1];
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crnNo = locNecessaryParameters[2];
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if (basCrnpService.checkSiteError(crnNo, true)) {
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rowCount = locNecessaryParameters[0];
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nearRow = locNecessaryParameters[3];
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List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
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if (locMasts.size()<=10){
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times++;
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continue;
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}
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break;
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} else {
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times++;
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}
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}
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if (nearRow == 0) {
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throw new CoolException("无可用堆垛机");
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}
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boolean signRule1 = false;
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boolean signRule2 = false;
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// 靠近摆放规则 --- 同天同规格物料 //分离版
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// if (!Cools.isEmpty(matnr) && (staDescId == 1)){
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// signRule1 = true;
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// }
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// 靠近摆放规则 --- 同天同规格物料 //互通版
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if (!Cools.isEmpty(matnr) && staDescId == 1) {
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signRule2 = true;
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}
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if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) {
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signRule1 = true;
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}
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if (signRule1){
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List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
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for (LocMast locMast1:locMasts){
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if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
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continue;
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}
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String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
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LocMast locMast2 = locMastService.selectById(shallowLoc);
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if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("F")){
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LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMast2.getLocNo()));
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if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())) {
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locMast = locMast1;
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break;
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}
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}
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}
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}else if (signRule2){
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List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
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for (String locNo : locNos) {
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if (Utils.isShallowLoc(slaveProperties, locNo)) {
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continue;
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}
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String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
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// 检测目标库位是否为空库位
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LocMast shallowLoc = locMastService.selectById(shallowLocNo);
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if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
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if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
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if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
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locMast = shallowLoc;
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crnNo = locMast.getCrnNo();
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break;
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}
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}
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}
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}
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}
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// // 靠近摆放规则 --- 空托 //分离版
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// if (staDescId == 10) {
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// List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
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// for (LocMast locMast1:locMasts){
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// if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
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// continue;
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// }
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// String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
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// LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
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// if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
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// locMast = locMast1;
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// break;
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// }
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// }
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// }
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// 靠近摆放规则 --- 空托 //互通版
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if (staDescId == 10) {
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List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().in("crn_no",1,2).eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
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if (locMasts.size() > 0) {
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for (LocMast loc : locMasts) {
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if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
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continue;
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}
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String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
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// 检测目标库位是否为空库位
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LocMast shallowLoc = locMastService.selectById(shallowLocNo);
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if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
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if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
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if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
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locMast = shallowLoc;
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crnNo = locMast.getCrnNo();
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log.error("靠近摆放库位号");
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break;
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}
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}
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}
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}
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}
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}
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Wrapper<StaDesc> wrapper = null;
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StaDesc staDesc = null;
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BasDevp staNo = null;
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if (Utils.BooleanWhsTypeSta(whsType)) {
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// 获取目标站
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wrapper = new EntityWrapper<StaDesc>()
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.eq("type_no", staDescId)
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.eq("stn_no", sourceStaNo)
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.eq("crn_no", crnNo);
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staDesc = staDescService.selectOne(wrapper);
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if (Cools.isEmpty(staDesc)) {
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log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
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// throw new CoolException("入库路径不存在");
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crnNo = 0;
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locMast = null;
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}else {
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staNo = basDevpService.selectById(staDesc.getCrnStn());
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if (!staNo.getAutoing().equals("Y")) {
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// throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
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crnNo = 0;
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locMast = null;
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}
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startupDto.setStaNo(staNo.getDevNo());
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}
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}
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// 更新库位排号
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if (Utils.BooleanWhsTypeSta(whsType) && Cools.isEmpty(locMast)) {
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rowLastno.setCurrentRow(curRow);
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rowLastnoService.updateById(rowLastno);
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}
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// 1.按规则查找库位
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if (Cools.isEmpty(locMast) && crnNo != 0) {
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List<LocMast> locMasts = null;
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locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
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.eq("row1", nearRow)
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.eq("loc_sts", "O")
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.orderBy("lev1", true).orderBy("bay1", false));
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for (LocMast locMast1 : locMasts) {
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if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
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continue;
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}
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if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
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String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
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LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc).eq("loc_sts", "O"));
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if (!Cools.isEmpty(locMast2)) {
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locMast = locMast2;
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break;
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}
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} else {
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if (!Cools.isEmpty(locMast1)) {
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locMast = locMast1;
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break;
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}
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}
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}
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if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
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for (LocMast locMast1 : locMasts) {
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if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
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continue;
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}
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if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
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String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
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LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc).eq("loc_sts", "O"));
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if (!Cools.isEmpty(locMast2)) {
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locMast = locMast2;
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break;
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} else {
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locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc).eq("loc_sts", "F"));
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if (!Cools.isEmpty(locMast2)) {
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locMast = locMast1;
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break;
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} else {
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locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc).eq("loc_sts", "D"));
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if (!Cools.isEmpty(locMast2)) {
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locMast = locMast1;
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break;
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}
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}
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}
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} else {
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if (!Cools.isEmpty(locMast1)) {
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locMast = locMast1;
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break;
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}
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}
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}
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}
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}
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//查询当前库位类型空库位 小于5个则locmast = null
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List<LocMast> locTypeLocMasts = locMastService.selectList(new EntityWrapper<LocMast>()
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.eq("loc_sts", "O").eq("crn_no", crnNo).eq("loc_type1", locTypeDto.getLocType1())
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);
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if (null !=locTypeLocMasts && locTypeLocMasts.size()<=5){
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locMast = null;
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}
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if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
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locMast = null;
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}
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// 递归查询
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if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
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// 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
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if (times < rowCount*2) {
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times = times + 1;
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return getLocNoRun(1, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
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}
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// // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
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// if (locTypeDto.getLocType1() < 2) {
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// int i = locTypeDto.getLocType1() + 1;
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// locTypeDto.setLocType1((short)i);
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// return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
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// }
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log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
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throw new CoolException("没有空库位");
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}
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String locNo = locMast.getLocNo();
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// 生成工作号
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int workNo = getWorkNo(0);
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// 返回dto
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startupDto.setWorkNo(workNo);
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startupDto.setCrnNo(crnNo);
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startupDto.setSourceStaNo(sourceStaNo);
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startupDto.setLocNo(locNo);
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return startupDto;
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}
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// 搜索单品(整个库位组)
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private LocMast getLocNoStepSingle(LocTypeDto locTypeDto, Integer sourceStaNo) {
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LocMast locMast = null;
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List<StaDesc> staDescs = staDescService.selectList(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo));
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int num = 0;
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int crn_no = 1;
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for (StaDesc staDesc : staDescs) {
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List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(), staDesc.getCrnNo());//搜索货物
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int temp = locMast == null ? 0 : locMasts.size();
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if (num <= temp) {
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num = temp;
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crn_no = staDesc.getCrnNo();
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}
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}
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//for (StaDesc staDesc : staDescs) {
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//单品
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List<LocMast> locMasts = locMastService.selectAreaEmpty(locTypeDto.getLocType1(), crn_no);//搜索货物
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for (LocMast mast : locMasts) {
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LocMast tmp = null;
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boolean groupLoc = Utils.isShallowLoc(slaveProperties, mast.getLocNo());
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if (groupLoc) {
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String shallowLoc = Utils.getDeepLoc(slaveProperties, mast.getLocNo());
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LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc));
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if (!Cools.isEmpty(locMast2)) {
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if (locMast2.getLocSts().equals("F") || locMast2.getLocSts().equals("D")) {
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tmp = mast;
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if (!Cools.isEmpty(mast)) {
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if (mast.getLocSts().equals("O")) {
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tmp = mast;
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}
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}
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}
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//预留空库位
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if (tmp != null && locMastService.checkEmptyCount(mast, 10)) {
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locMast = tmp;
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return locMast;
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}
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}
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} else {
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tmp = mast;
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//预留空库位
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if (tmp != null && locMastService.checkEmptyCount(mast, 10)) {
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locMast = tmp;
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return locMast;
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}
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}
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// }
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}
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return locMast;
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}
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// 靠近摆放规则 --- 相同订单号, 同天同规格物料
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private LocMast getLocNoStep3(Integer staDescId, String matnr, String batch, String grade, LocTypeDto
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locTypeDto, Integer sourceStaNo) {
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LocMast locMast = null;
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StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>().eq("type_no", 1).eq("stn_no", sourceStaNo));
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if (staDescId == 1) {
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//先判断工作档，查找主档IOType=1， wrkSts < 10的工作明细，料号相同的明细库位
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List<WrkMast> wrkMasts = wrkMastService.selectSameMatnrs(matnr, batch, grade);
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for (WrkMast wrkMast : wrkMasts) {
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LocMast locMast0 = locMastService.findNearloc(wrkMast.getLocNo());
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if (null != locMast0) {
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if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())) {
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continue;
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}
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// 浅库位符合尺寸检测
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if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
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locMast = locMast0;
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}
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}
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}
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if (Cools.isEmpty(locMast)) {
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//再判断库存明细档，料号相同的明细库位
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List<String> locNos = locDetlService.getSameDetl(matnr, batch, grade);
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for (String locNo : locNos) {
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LocMast locMast0 = locMastService.findNearloc(locNo);
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if (null != locMast0) {
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if (!staDesc.getCrnNo().equals(locMast0.getCrnNo())) {
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continue;
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}
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// 浅库位符合尺寸检测
|
if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
|
locMast = locMast0;
|
break;
|
}
|
}
|
}
|
}
|
}
|
|
return locMast;
|
}
|
|
|
//返回dto
|
private StartupDto getLocNoStep6(Integer staDescId, Integer sourceStaNo, LocMast locMast) {
|
StartupDto startupDto = new StartupDto();
|
// 获取目标站
|
Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", locMast.getCrnNo());
|
StaDesc staDesc = staDescService.selectOne(wrapper);
|
if (Cools.isEmpty(staDesc)) {
|
log.error("入库路径不存在, staDescId={}, sourceStaNo={}", staDescId, sourceStaNo);
|
throw new CoolException("入库路径不存在");
|
}
|
|
// 检测目标站
|
BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (!staNo.getAutoing().equals("Y")) {
|
throw new CoolException("目标站" + staDesc.getCrnStn() + "不可用");
|
}
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setStaNo(staNo.getDevNo());
|
startupDto.setLocNo(locMast.getLocNo());
|
startupDto.setCrnNo(locMast.getCrnNo());
|
return startupDto;
|
}
|
|
// 靠近摆放规则 --- 空托
|
private LocMast getLocNoStep4(Integer staDescId, LocTypeDto locTypeDto, Integer sourceStaNo) {
|
LocMast locMast = null;
|
// 靠近摆放规则 --- 空托
|
if (staDescId == 10) {
|
// 获取目标站
|
Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo);
|
StaDesc staDesc = staDescService.selectOne(wrapper);
|
if (staDesc == null) {
|
throw new CoolException("入库路径不存在");
|
}
|
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("loc_sts", "O")
|
.eq("crn_no", staDesc.getCrnNo())
|
.eq("loc_type1", locTypeDto.getLocType1())
|
.orderBy("lev1,bay1,row1"));
|
if (!locMasts.isEmpty()) {
|
for (LocMast loc : locMasts) {
|
LocMast locMast0 = locMastService.findNearloc(loc.getLocNo());
|
// 浅库位符合尺寸检测
|
if (VersionUtils.checkLocType(locMast0, locTypeDto)) {
|
locMast = locMast0;
|
break;
|
}
|
}
|
}
|
|
if (locMast == null) {
|
throw new CoolException("缺少空库位");
|
}
|
}
|
return locMast;
|
}
|
|
|
public static String zerofill(String msg, Integer count) {
|
if (msg.length() == count) {
|
return msg;
|
} else if (msg.length() > count) {
|
return msg.substring(0, 16);
|
} else {
|
StringBuilder msgBuilder = new StringBuilder(msg);
|
for (int i = 0; i < count - msg.length(); ++i) {
|
msgBuilder.insert(0, "0");
|
}
|
return msgBuilder.toString();
|
}
|
}
|
|
/**
|
* 根据入库站获取库位排号分配
|
*/
|
private Integer getWhsType(Integer sourceStaNo, int times) {
|
if (times >= 16) {
|
return 4;
|
}
|
switch (sourceStaNo) {
|
case 173:
|
case 176:
|
case 180:
|
case 185:
|
return 1;
|
case 189:
|
case 194:
|
case 198:
|
case 202:
|
return 2;
|
case 206:
|
// case 211:
|
// case 215:
|
// case 219:
|
// case 223:
|
case 227:
|
return 3;
|
case 305:
|
case 303:
|
case 301:
|
return 4;
|
default:
|
throw new CoolException("根据入库站获取库位排号分配失败，入库站：" + sourceStaNo);
|
}
|
}
|
|
}
|
