package com.zy.common.service;
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import com.alibaba.fastjson.JSON;
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import com.baomidou.mybatisplus.mapper.EntityWrapper;
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import com.baomidou.mybatisplus.mapper.Wrapper;
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import com.core.common.Arith;
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import com.core.common.Cools;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.*;
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import com.zy.asrs.entity.result.KeyValueVo;
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import com.zy.asrs.service.*;
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import com.zy.asrs.utils.Utils;
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import com.zy.asrs.utils.VersionUtils;
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import com.zy.common.model.LocTypeDto;
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import com.zy.common.model.Shelves;
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import com.zy.common.model.StartupDto;
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import com.zy.common.properties.SlaveProperties;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Service;
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import org.springframework.transaction.annotation.Transactional;
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import java.time.LocalDate;
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import java.time.format.DateTimeFormatter;
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import java.time.temporal.ChronoUnit;
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import java.util.ArrayList;
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import java.util.List;
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/**
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* 货架核心功能
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* Created by vincent on 2020/6/11
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*/
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@Slf4j
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@Service
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public class CommonService {
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@Autowired
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private WrkMastService wrkMastService;
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@Autowired
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private WrkLastnoService wrkLastnoService;
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@Autowired
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private RowLastnoService rowLastnoService;
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@Autowired
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private RowLastnoTypeService rowLastnoTypeService;
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@Autowired
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private BasCrnpService basCrnpService;
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@Autowired
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private StaDescService staDescService;
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@Autowired
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private BasDevpService basDevpService;
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@Autowired
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private LocMastService locMastService;
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@Autowired
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private LocDetlService locDetlService;
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@Autowired
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private SlaveProperties slaveProperties;
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@Autowired
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private WrkDetlService wrkDetlService;
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/**
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* 生成工作号
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* @param wrkMk
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* @return workNo(工作号)
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*/
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public int getWorkNo(Integer wrkMk) {
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WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
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if (Cools.isEmpty(wrkLastno)) {
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throw new CoolException("数据异常，请联系管理员");
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}
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int workNo = wrkLastno.getWrkNo();
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int sNo = wrkLastno.getSNo();
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int eNo = wrkLastno.getENo();
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workNo = workNo>=eNo ? sNo : workNo+1;
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while (true) {
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WrkMast wrkMast = wrkMastService.selectById(workNo);
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if (null != wrkMast) {
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workNo = workNo>=eNo ? sNo : workNo+1;
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} else {
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break;
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}
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}
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// 修改序号记录
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if (workNo > 0){
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wrkLastno.setWrkNo(workNo);
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wrkLastnoService.updateById(wrkLastno);
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}
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// 检验
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if (workNo == 0) {
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throw new CoolException("生成工作号失败，请联系管理员");
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} else {
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if (wrkMastService.selectById(workNo)!=null) {
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throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
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}
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}
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return workNo;
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}
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//拆盘机处空板扫码，驱动托盘向码垛位，不入库
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@Transactional
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public StartupDto getScanBarcodeEmptyBoard(){
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StartupDto startupDto = new StartupDto();
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Integer staNo = 0;
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if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216))<2){
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staNo=216;
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}
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if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220))<2){
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staNo=220;
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}
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startupDto.setStaNo(staNo);
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return startupDto;
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}
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/**
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* 检索库位号
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*
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* @param staDescId 路径ID
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* @param sourceStaNo 源站
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* @param matnr 物料号集合
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* @return locNo 检索到的库位号
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*/
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@Transactional
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public StartupDto getLocNo( Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, LocTypeDto locTypeDto) {
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try{
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Integer whsType = Utils.GetWhsType(sourceStaNo);
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RowLastno rowLastno = rowLastnoService.selectById(whsType);
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RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
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/**
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* 库型 1: 标准堆垛机库 2: 平库 3: 穿梭板 4: 四向车 5: AGV 0: 未知
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*/
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switch (rowLastnoType.getType()){
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case 1:
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return getLocNoRun(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
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case 2:
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log.error("站点={} 未查询到对应的规则",sourceStaNo);
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break;
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case 3:
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log.error("站点={} 未查询到对应的规则",sourceStaNo);
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break;
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case 4:
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return getLocNoRun4(whsType,staDescId,sourceStaNo,matnr,batch,grade,4,locTypeDto,0);
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case 5:
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return getLocNoRun5(whsType,staDescId,sourceStaNo,matnr,batch,grade,0,locTypeDto,0);
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default:
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log.error("站点={} 未查询到对应的规则",sourceStaNo);
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break;
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}
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}catch (Exception e){
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log.error("站点={} 未查询到对应的规则",sourceStaNo);
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}
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return null;
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}
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/**
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* 检索库位号
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*
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* @param whsType 类型 1:双深式货架
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* @param staDescId 路径ID
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* @param sourceStaNo 源站
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* @param matnr 物料号集合
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* @return locNo 检索到的库位号
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*/
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@Transactional
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public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
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if (Cools.isEmpty(matnr)) { //物料号
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matnr = "";
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}
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if (Cools.isEmpty(batch)) { //批次
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batch = "";
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}
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if (Cools.isEmpty(grade)) { //备用
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grade = "";
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}
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// 初始化参数
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int crnNo = 0; //堆垛机号
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int nearRow = 0; //最浅库位排
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int curRow = 0; //最深库位排
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int rowCount = 0; //轮询轮次
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LocMast locMast = null; // 目标库位
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StartupDto startupDto = new StartupDto();
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RowLastno rowLastno = rowLastnoService.selectById(whsType);
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if (Cools.isEmpty(rowLastno)) {
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throw new CoolException("数据异常，请联系管理员===>库位规则未知");
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}
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RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
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if (Cools.isEmpty(rowLastnoType)) {
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throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
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}
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int sRow = rowLastno.getsRow();
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int eRow = rowLastno.geteRow();
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int crnNumber = rowLastno.getCrnQty();
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// ===============>>>> 开始执行
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curRow = rowLastno.getCurrentRow();
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if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
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crnNumber = moveCrnNo;
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if (times==0){
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curRow = moveCrnNo*4-1;
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}else {
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curRow = moveCrnNo*4-2;
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}
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}
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//此程序用于优化堆垛机异常时的运行时间
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for (int i = times; i < crnNumber*2; i++) {
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int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
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curRow = locNecessaryParameters[1];
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crnNo = locNecessaryParameters[2];
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if (basCrnpService.checkSiteError(crnNo, true)) {
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rowCount = locNecessaryParameters[0];
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nearRow = locNecessaryParameters[3];
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List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
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.eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()));
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int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("crn_no", crnNo).le("io_type",100));
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if (locMasts.size()-crnCountO<=2){
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times++;
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continue;
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}
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break;
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} else {
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times++;
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}
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}
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if (nearRow == 0) {
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throw new CoolException("无可用堆垛机");
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}
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boolean signRule1 = false;
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boolean signRule2 = false;
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if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
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// 靠近摆放规则 --- 同天同规格物料 //分离版
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if (!Cools.isEmpty(matnr) && staDescId == 1){
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signRule1 = true;
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}
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// 靠近摆放规则 --- 同天同规格物料 //互通版
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if (!Cools.isEmpty(matnr) && staDescId == 1) {
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signRule2 = true;
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}
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if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) {
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signRule1 = true;
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}
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}
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if (signRule1){
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if (nearRow!=curRow){
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List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
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.eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()));
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for (LocMast locMast1:locMasts){
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//获取巷道
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// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
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// LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
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//获取目标库位所在巷道最浅非空库位
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LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
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if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){
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LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
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if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())
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&& batch.equals(batch.isEmpty() ? "" : locDetl.getBatch())
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&& grade.equals(grade.isEmpty() ? "" : locDetl.getBrand())) {
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//获取目标库位所在巷道最深空库位
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locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
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break;
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}
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}
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}
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}
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}else if (signRule2){
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List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
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for (String locNo : locNos) {
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if (Utils.isShallowLoc(slaveProperties, locNo)) {
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continue;
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}
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String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
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// 检测目标库位是否为空库位
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LocMast shallowLoc = locMastService.selectById(shallowLocNo);
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if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
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if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
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if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
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locMast = shallowLoc;
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crnNo = locMast.getCrnNo();
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break;
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}
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}
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}
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}
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}
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// // 靠近摆放规则 --- 空托 //分离版
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// if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(whsType)) {
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// List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
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// for (LocMast locMast1:locMasts){
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// if (VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
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// continue;
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// }
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// String shallowLoc = Utils.getDeepLoc(slaveProperties,locMast1.getLocNo());
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// LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",shallowLoc));
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// if (!Cools.isEmpty(locMast2) && locMast2.getLocSts().equals("D")){
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// locMast = locMast1;
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// break;
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// }
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// }
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// }
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// 靠近摆放规则 --- 空托 //互通版
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if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
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List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
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.eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("whs_type",rowLastnoType.getType().longValue()));
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if (!locMasts.isEmpty()) {
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for (LocMast loc : locMasts) {
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if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
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continue;
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}
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String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
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// 检测目标库位是否为空库位
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LocMast shallowLoc = locMastService.selectById(shallowLocNo);
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if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
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if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
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if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
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locMast = shallowLoc;
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crnNo = locMast.getCrnNo();
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break;
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}
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}
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}
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}
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}
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}
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Wrapper<StaDesc> wrapper = null;
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StaDesc staDesc = null;
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BasDevp staNo = null;
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if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
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// 获取目标站
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wrapper = new EntityWrapper<StaDesc>()
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.eq("type_no", staDescId)
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.eq("stn_no", sourceStaNo)
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.eq("crn_no", crnNo);
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staDesc = staDescService.selectOne(wrapper);
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if (Cools.isEmpty(staDesc)) {
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log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
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// throw new CoolException("入库路径不存在");
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crnNo = 0;
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}else {
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staNo = basDevpService.selectById(staDesc.getCrnStn());
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if (!staNo.getAutoing().equals("Y")) {
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log.error("目标站"+staDesc.getCrnStn()+"不可用");
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// throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
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crnNo = 0;
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}
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startupDto.setStaNo(staNo.getDevNo());
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}
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// 更新库位排号
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if (Cools.isEmpty(locMast)){
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rowLastno.setCurrentRow(curRow);
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rowLastnoService.updateById(rowLastno);
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}
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}
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// 开始查找库位 ==============================>>
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// 1.按规则查找库位
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if (Cools.isEmpty(locMast) && crnNo != 0) {
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List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
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.eq("row1", nearRow)
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.eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())
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.orderBy("lev1",true).orderBy("bay1",true));
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for (LocMast locMast1 : locMasts) {
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if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
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continue;
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}
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if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
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String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
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LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()));
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if (!Cools.isEmpty(locMast2)) {
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locMast = locMast2;
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break;
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}
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} else {
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if (!Cools.isEmpty(locMast1)) {
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locMast = locMast1;
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break;
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}
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}
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}
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if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)){
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for (LocMast locMast1 : locMasts) {
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if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
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continue;
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}
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if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
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String shallowLoc = Utils.getDeepLoc(slaveProperties, locMast1.getLocNo());
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LocMast locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()));
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if (!Cools.isEmpty(locMast2)) {
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locMast = locMast2;
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break;
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} else {
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locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc).eq("loc_sts", "F").eq("whs_type",rowLastnoType.getType().longValue()));
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if (!Cools.isEmpty(locMast2)) {
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locMast = locMast2;
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break;
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} else {
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locMast2 = locMastService.selectOne(new EntityWrapper<LocMast>()
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.eq("loc_no", shallowLoc).eq("loc_sts", "D").eq("whs_type",rowLastnoType.getType().longValue()));
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if (!Cools.isEmpty(locMast2)) {
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locMast = locMast2;
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break;
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}
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}
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}
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} else {
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if (!Cools.isEmpty(locMast1)) {
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locMast = locMast1;
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break;
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}
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}
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}
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}
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}
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if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
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locMast = null;
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}
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// 递归查询
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if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
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// 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
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if (times < rowCount*2) {
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times = times + 1;
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return getLocNoRun(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
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}
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// // 2.库位当前所属尺寸无空库位时，调整尺寸参数，向上兼容检索库位
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// if (locTypeDto.getLocType1() < 2) {
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// int i = locTypeDto.getLocType1() + 1;
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// locTypeDto.setLocType1((short)i);
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// return getLocNo(1, staDescId, sourceStaNo, matnr,batch,grade, locTypeDto, 0);
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// }
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log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
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throw new CoolException("没有空库位");
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}
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String locNo = locMast.getLocNo();
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// 生成工作号
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int workNo = getWorkNo(0);
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// 返回dto
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startupDto.setWorkNo(workNo);
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startupDto.setCrnNo(crnNo);
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startupDto.setSourceStaNo(sourceStaNo);
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startupDto.setLocNo(locNo);
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return startupDto;
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}
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public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
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if (Cools.isEmpty(matnr)) { //物料号
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matnr = "";
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}
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if (Cools.isEmpty(batch)) { //批次
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batch = "";
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}
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if (Cools.isEmpty(grade)) { //备用
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grade = "";
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}
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// 初始化参数
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int crnNo = 0; //堆垛机号
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int nearRow = 0; //最浅库位排
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int curRow = 0; //最深库位排
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int rowCount = 0; //轮询轮次
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LocMast locMast = null; // 目标库位
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StartupDto startupDto = new StartupDto();
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RowLastno rowLastno = rowLastnoService.selectById(whsType);
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if (Cools.isEmpty(rowLastno)) {
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throw new CoolException("数据异常，请联系管理员===>库位规则未知");
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}
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RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
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if (Cools.isEmpty(rowLastnoType)) {
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throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
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}
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int sRow = rowLastno.getsRow();
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int eRow = rowLastno.geteRow();
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int crnNumber = rowLastno.getCrnQty();
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// ===============>>>> 开始执行
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curRow = rowLastno.getCurrentRow();
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if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
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crnNumber = moveCrnNo;
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// if (times==0){
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// curRow = moveCrnNo*4-1;
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// }else {
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// curRow = moveCrnNo*4-2;
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// }
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}
|
|
//此程序用于优化堆垛机异常时的运行时间
|
for (int i = times; i < crnNumber*2; i++) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
|
rowCount = locNecessaryParameters[0];
|
curRow = locNecessaryParameters[1];
|
crnNo = locNecessaryParameters[2];
|
nearRow = locNecessaryParameters[3];
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("crn_no", crnNo).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()));
|
if (locMasts.size()<=5){
|
times++;
|
continue;
|
}
|
break;
|
|
}
|
if (crnNo == 0) {
|
throw new CoolException("无可用库位");
|
}
|
|
|
// 相似工作档案 --- 同天同规格物料
|
if (!Cools.isEmpty(matnr) && (staDescId == 1 || staDescId == 11 || staDescId == 111) ) {
|
//查询相似工作档案
|
List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetlMatnrBatch(staDescId, matnr, batch,grade, crnNo);
|
int nearbay = 0; //相似工作档案 目标库位列
|
int nearlev = 0; //相似工作档案 目标库位层
|
for (WrkMast wrkMast:wrkMasts){
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(wrkMast.getLocNo())){
|
continue;
|
}
|
//目标排为最外层排
|
if (Utils.getRow(wrkMast.getLocNo())==nearRow){
|
continue;
|
}
|
//起始站不一致
|
if (!wrkMast.getSourceStaNo().equals(sourceStaNo)){
|
continue;
|
}
|
//相同列、层过滤
|
if (Utils.getBay(wrkMast.getLocNo())==nearbay && Utils.getLev(wrkMast.getLocNo())==nearlev){
|
continue;
|
}else {
|
nearbay=Utils.getBay(wrkMast.getLocNo());
|
nearlev=Utils.getLev(wrkMast.getLocNo());
|
}
|
|
//获取目标库位所在巷道并排序
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
|
|
for (int i = 0; i < crnNumber*2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
}else {
|
break;
|
}
|
}
|
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue());
|
|
//目标库位所在巷道最浅非空库位存在&&非最外侧库位&&入库状态
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && (locMast2.getLocSts().equals("S") || locMast2.getLocSts().equals("Q"))){
|
//获取库存明细
|
WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
|
//判断同规格物料
|
if (!Cools.isEmpty(wrkDetl) && matnr.equals(wrkDetl.getMatnr())
|
&& batch.equals(batch.isEmpty() ? "":wrkDetl.getBatch())
|
&& grade.equals(grade.isEmpty()? "":wrkDetl.getBrand())){
|
int row2=0;
|
if (Utils.getRow(locMast2.getLocNo())>nearRowW){
|
row2=Utils.getRow(locMast2.getLocNo())-1;
|
} else {
|
row2=Utils.getRow(locMast2.getLocNo())+1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O"));
|
if (Cools.isEmpty(locMast)){
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
}
|
|
// 相似工作档 --- 空托
|
if (Cools.isEmpty(locMast) && staDescId == 10) {
|
List<WrkMast> wrkMasts =wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("io_type",10).eq("crn_no",crnNo).eq("whs_type",rowLastnoType.getType().longValue()));
|
int nearbay = 0;
|
int nearlev = 0;
|
for (WrkMast wrkMast:wrkMasts){
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(wrkMast.getLocNo())){
|
continue;
|
}
|
if (Utils.getRow(wrkMast.getLocNo())==nearRow){
|
continue;
|
}
|
//起始站不一致
|
if (!wrkMast.getSourceStaNo().equals(sourceStaNo)){
|
continue;
|
}
|
if (Utils.getBay(wrkMast.getLocNo())==nearbay && Utils.getLev(wrkMast.getLocNo())==nearlev){
|
continue;
|
}else {
|
nearbay=Utils.getBay(wrkMast.getLocNo());
|
nearlev=Utils.getLev(wrkMast.getLocNo());
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
|
|
for (int i = 0; i < crnNumber*2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
}else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){
|
int row2=0;
|
if (Utils.getRow(locMast2.getLocNo())>nearRowW){
|
row2=Utils.getRow(locMast2.getLocNo())-1;
|
}else {
|
row2=Utils.getRow(locMast2.getLocNo())+1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O"));
|
if (Cools.isEmpty(locMast)){
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
boolean signRule1 = false;
|
boolean signRule2 = false;
|
|
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
|
// 靠近摆放规则 --- 同天同规格物料 //分离版
|
if (!Cools.isEmpty(matnr) && staDescId == 1){
|
// signRule1 = true;
|
}
|
// 靠近摆放规则 --- 同天同规格物料 //互通版
|
if (!Cools.isEmpty(matnr) && staDescId == 1) {
|
signRule2 = true;
|
}
|
|
if (!Cools.isEmpty(matnr) && (staDescId == 11 || staDescId == 111)) {
|
signRule1 = true;
|
}
|
}
|
|
if (signRule1){
|
if (nearRow!=curRow){
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue()));
|
for (LocMast locMast1:locMasts){
|
//获取巷道
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")){
|
LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
|
if (!Cools.isEmpty(locDetl) && matnr.equals(locDetl.getMatnr())
|
&& batch.equals(batch.isEmpty() ? "" : locDetl.getBatch())
|
&& grade.equals(grade.isEmpty() ? "" : locDetl.getBrand())) {
|
//获取目标库位所在巷道最深空库位
|
locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
break;
|
}
|
}
|
}
|
}
|
}else if (signRule2){
|
List<String> locNos = locDetlService.getSameDetlToday(matnr, sRow, eRow);
|
int nearbay = 0;
|
int nearlev = 0;
|
for (String locNo : locNos) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(locNo)){
|
continue;
|
}
|
if (Utils.getRow(locNo)==nearRow){
|
continue;
|
}
|
if (Utils.getBay(locNo)==nearbay && Utils.getLev(locNo)==nearlev){
|
continue;
|
}else {
|
nearbay=Utils.getBay(locNo);
|
nearlev=Utils.getLev(locNo);
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(locNo);
|
|
for (int i = 0; i < crnNumber*2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
}else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){
|
int row2=0;
|
if (Utils.getRow(locMast2.getLocNo())>nearRowW){
|
row2=Utils.getRow(locMast2.getLocNo())-1;
|
}else {
|
row2=Utils.getRow(locMast2.getLocNo())+1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O"));
|
if (Cools.isEmpty(locMast)){
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
// // 靠近摆放规则 --- 空托 //分离版
|
// if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
|
// for (LocMast locMast1:locMasts){
|
// //获取巷道
|
//// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
// //获取目标库位所在巷道最浅非空库位
|
// LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
// if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("D")){
|
// //获取目标库位所在巷道最浅非空库位
|
// locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
// break;
|
// }
|
// }
|
// }
|
|
// 靠近摆放规则 --- 空托 //互通版
|
if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
|
int nearbay = 0;
|
int nearlev = 0;
|
for (LocMast locMastSign:locMasts){
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(locMastSign.getLocNo())){
|
continue;
|
}
|
if (Utils.getRow(locMastSign.getLocNo())==nearRow){
|
continue;
|
}
|
if (Utils.getBay(locMastSign.getLocNo())==nearbay && Utils.getLev(locMastSign.getLocNo())==nearlev){
|
continue;
|
}else {
|
nearbay=Utils.getBay(locMastSign.getLocNo());
|
nearlev=Utils.getLev(locMastSign.getLocNo());
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(locMastSign.getLocNo());
|
|
for (int i = 0; i < crnNumber*2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo())>nearRowW && Utils.getRow(locMastGro.getLocNo())<=curRowW) && !(Utils.getRow(locMastGro.getLocNo())<nearRowW && Utils.getRow(locMastGro.getLocNo())>=curRowW) ){
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
}else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW,nearRowW,locMastGro,rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo())!=nearRowW && locMast2.getLocSts().equals("S")){
|
int row2=0;
|
if (Utils.getRow(locMast2.getLocNo())>nearRowW){
|
row2=Utils.getRow(locMast2.getLocNo())-1;
|
}else {
|
row2=Utils.getRow(locMast2.getLocNo())+1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",targetLocNo).eq("loc_sts","O"));
|
if (Cools.isEmpty(locMast)){
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
Wrapper<StaDesc> wrapper = null;
|
StaDesc staDesc = null;
|
BasDevp staNo = null;
|
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
// 获取目标站
|
wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo);
|
staDesc = staDescService.selectOne(wrapper);
|
if (Cools.isEmpty(staDesc)) {
|
log.error("入库路径不存在:type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
crnNo = 0;
|
}else {
|
staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (!staNo.getAutoing().equals("Y")) {
|
log.error("目标站"+staDesc.getCrnStn()+"不可用");
|
crnNo = 0;
|
}
|
startupDto.setStaNo(staNo.getDevNo());
|
}
|
}
|
|
// 更新库位排号
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) {
|
rowLastno.setCurrentRow(curRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
|
// 开始查找库位 ==============================>>
|
|
// 1.按规则查找库位
|
if (Cools.isEmpty(locMast) && crnNo != 0) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow)
|
.eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())
|
.orderBy("lev1",true).orderBy("bay1",true));//最浅库位
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
|
//获取目标库位所在巷道最深空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast2) && locMast2.getBay1()==curRow) {
|
locMast = locMast2;
|
break;
|
}
|
|
}
|
}
|
|
//未找到 允许混料
|
if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)){
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
|
//获取目标库位所在巷道并排序
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
if (Cools.isEmpty(locMast2)) {
|
LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast3)) {
|
locMast = locMast3;
|
break;
|
}
|
} else {
|
if ((locMast2.getLocSts().equals("F") && staDescId == 1) || (locMast2.getLocSts().equals("D") && staDescId == 10)){
|
LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast3)) {
|
locMast = locMast3;
|
break;
|
}
|
}
|
}
|
}
|
}
|
}
|
}
|
|
// 递归查询
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
// 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
|
if (times < rowCount*2) {
|
times = times + 1;
|
return getLocNoRun4(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
|
}
|
log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
|
throw new CoolException("没有空库位");
|
}
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, String matnr, String batch, String grade, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
|
if (Cools.isEmpty(matnr)) { //物料号
|
matnr = "";
|
}
|
if (Cools.isEmpty(batch)) { //批次
|
batch = "";
|
}
|
if (Cools.isEmpty(grade)) { //备用
|
grade = "";
|
}
|
|
// 初始化参数
|
int crnNo = 0; //堆垛机号
|
int nearRow = 0; //最浅库位排
|
int curRow = 0; //最深库位排
|
int rowCount = 0; //轮询轮次
|
LocMast locMast = null; // 目标库位
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int sRow = rowLastno.getsRow();
|
int eRow = rowLastno.geteRow();
|
int crnNumber = eRow-sRow+1;
|
|
// ===============>>>> 开始执行
|
curRow = rowLastno.getCurrentRow();
|
|
if (!Cools.isEmpty(moveCrnNo) && moveCrnNo!=0){
|
crnNumber = moveCrnNo;
|
}
|
|
//此程序用于优化堆垛机异常时的运行时间
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
|
curRow = locNecessaryParameters[1];
|
crnNo = locNecessaryParameters[2];
|
rowCount = locNecessaryParameters[0];
|
nearRow = locNecessaryParameters[3];
|
|
Wrapper<StaDesc> wrapper = null;
|
StaDesc staDesc = null;
|
BasDevp staNo = null;
|
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
// 获取目标站
|
wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo);
|
staDesc = staDescService.selectOne(wrapper);
|
if (Cools.isEmpty(staDesc)) {
|
log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
// throw new CoolException("入库路径不存在");
|
crnNo = 0;
|
}else {
|
staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (!staNo.getAutoing().equals("Y")) {
|
log.error("目标站"+staDesc.getCrnStn()+"不可用");
|
// throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
|
crnNo = 0;
|
}
|
startupDto.setStaNo(staNo.getDevNo());
|
}
|
}
|
|
// 更新库位排号
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) {
|
rowLastno.setCurrentRow(curRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
|
// 开始查找库位 ==============================>>
|
|
// 1.按规则查找库位
|
if (Cools.isEmpty(locMast) && crnNo != 0) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow)
|
.eq("loc_sts", "O").eq("whs_type",rowLastnoType.getType().longValue())
|
.orderBy("lev1",true).orderBy("bay1",true));//最浅库位
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
// if (Utils.BooleanWhsTypeStaIoType(rowLastno)){
|
// //获取目标库位所在巷道最深空库位
|
// LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
// if (!Cools.isEmpty(locMast2) && locMast2.getBay1()==curRow) {
|
locMast = locMast1;
|
break;
|
// }
|
// }
|
}
|
}
|
|
// 递归查询
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
// 当前巷道无空库位时，递归调整至下一巷道，检索全部巷道无果后，跳出递归
|
if (times < rowCount*2) {
|
times = times + 1;
|
|
return getLocNoRun5(whsType, staDescId, sourceStaNo, matnr, batch, grade,moveCrnNo, locTypeDto, times);
|
}
|
log.error("系统没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", JSON.toJSONString(locTypeDto), times);
|
throw new CoolException("没有空库位");
|
}
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
|
public static String zerofill(String msg, Integer count) {
|
if (msg.length() == count) {
|
return msg;
|
} else if (msg.length() > count) {
|
return msg.substring(0, 16);
|
} else {
|
StringBuilder msgBuilder = new StringBuilder(msg);
|
for(int i = 0; i < count - msg.length(); ++i) {
|
msgBuilder.insert(0, "0");
|
}
|
return msgBuilder.toString();
|
}
|
}
|
|
}
|
