自动化立体仓库 - WMS系统
#
tqs
2023-02-07 6bf2d1d74115cc394315bb0efa5a9ea6ce5bd518
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
package com.zy.common.service;
 
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
 
import java.util.ArrayList;
import java.util.List;
 
/**
 * 货架核心功能
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class CommonService {
 
    public static final List<Integer> FIRST_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(2);add(3);add(4);add(5);add(6);add(7);add(8);add(9);add(10);
        add(11);add(12);add(13);add(14);add(15);add(16);add(17);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(18);add(19);add(20);
        add(21);add(22);add(23);add(24);add(25);add(26);add(27);add(28);add(29);add(30);
    }};
 
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private WrkLastnoService wrkLastnoService;
    @Autowired
    private RowLastnoService rowLastnoService;
    @Autowired
    private BasCrnpService basCrnpService;
    @Autowired
    private StaDescService staDescService;
    @Autowired
    private BasDevpService basDevpService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private LocDetlService locDetlService;
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
    private MatService matService;
    @Autowired
    private LocRuleService locRuleService;
 
    /**
     * 生成工作号
     * @param wrkMk 0:入出库 ; 1:其他
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
        WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        int workNo = 0;
        // 入出库类型
        workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
 
        workNo = workNo>=eNo ? sNo : workNo+1;
 
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
            } else {
                break;
            }
        }
        if (workNo > 0){
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
            if (wrkMastService.selectById(workNo)!=null) {
                throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
            }
        }
        return workNo;
    }
 
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        LocTypeDto oldLocType = locTypeDto.clone();
        return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
    }
 
    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
     * @param staDescId 路径ID
     * @param sourceStaNo 源站
     * @param matNos 物料号集合
     * @return locNo 检索到的库位号
     */
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, LocTypeDto oldLocType, int times) {
        StartupDto startupDto = new StartupDto();
        int start;
        int end;
        Integer theCrnNo = null;
        switch (sourceStaNo) {
            case 103:
                whsType = 1;
                start = 1;
                end = 14;
//                if (null != wrkMastService.selectPakoutOfStaNo(104)) {
//                    start = 8;
//                    theCrnNo = 2;
//                }
                break;
            case 203:
                whsType = 2;
                start = 8;
                end = 21;
//                if (null != wrkMastService.selectPakoutOfStaNo(204)) {
//                    end = 14;
//                    theCrnNo = 2;
//                }
                break;
            default:
                throw new CoolException("检索库位失败,请联系管理员");
        }
        // 生成工作号
        int workNo = getWorkNo(0);
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        int curRow = rowLastno.getCurrentRow();  // 当前列
        int sRow = rowLastno.getsRow();          // 起始列
        int eRow = rowLastno.geteRow();          // 终止列
        int crn_qty = rowLastno.getCrnQty();     // 堆垛机数量(巷道数量)
        int rowCount = eRow - sRow + 1;          // 库排总数
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
 
        boolean inoutEveryday = false;
        if (!Cools.isEmpty(matNos)) {
            for (String matNo : matNos) {
                Mat mat = matService.selectByMatnr(matNo);
                if (mat.getInoutEveryday() != null && mat.getInoutEveryday()) {
                    inoutEveryday = true;
                    break;
                }
            }
        }
 
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos) && matNos.size() == 1) {
            List<String> locNos = locDetlService.getSameDetl(matNos.get(0), start, end);
            for (String locNo : locNos) {
                List<String> groupLoc = Utils.getGroupLoc(locNo);
                LocMast locMast0 = locMastService.findOutMost(groupLoc);
                if (null != locMast0) {
                    // 浅库位符合尺寸检测
                    if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                        // 浅库位对应堆垛机必须可用且无异常
                        if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                            // 因库位移转、需预留空库位
                            if (locMastService.checkEmptyCount(locMast0, 10)) {
                                crnNo = locMast0.getCrnNo();
                                locMast = locMast0;
                                break;
                            }
                        }
                    }
                }
            }
        }
 
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                    .eq("loc_sts", "D").ge("row1", start).le("row1", end));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    List<String> groupLoc = Utils.getGroupLoc(loc.getLocNo());
                    LocMast locMast0 = locMastService.findOutMost(groupLoc);
                    if (null != locMast0) {
                        // 浅库位符合尺寸检测
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            // 浅库位对应堆垛机必须可用且无异常
                            if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                                // 因库位移转、需预留空库位
                                if (locMastService.checkEmptyCount(locMast0, 10)) {
                                    crnNo = locMast0.getCrnNo();
                                    locMast = locMast0;
                                    break;
                                }
                            }
                        }
                    }
                }
            }
        }
 
        // 库区锁定
        if (Cools.isEmpty(locMast)) {
            LocRule locRule = locRuleService.find(Cools.isEmpty(matNos) ? null : matNos.get(0), null, start, end);
            if (!Cools.isEmpty(locRule)) {
                List<LocMast> locMasts = locMastService.queryFreeLocMast2(locTypeDto.getLocType1()
                        , locRule.getRowBeg(), locRule.getRowEnd(), locRule.getBayBeg(), locRule.getBayEnd(), locRule.getLevBeg(), locRule.getLevEnd());
                for (LocMast one : locMasts) {
                    List<String> groupLoc = Utils.getGroupLoc(one.getLocNo());
                    LocMast locMast0 = locMastService.findOutMost(groupLoc);
                    if (null != locMast0) {
                        // 浅库位符合尺寸检测
                        if (VersionUtils.locMoveCheckLocType(locMast0, locTypeDto)) {
                            // 浅库位对应堆垛机必须可用且无异常
                            if (basCrnpService.checkSiteError(locMast0.getCrnNo(), true)) {
                                // 因库位移转、需预留空库位
                                if (locMastService.checkEmptyCount(locMast0, 10)) {
                                    crnNo = locMast0.getCrnNo();
                                    locMast = locMast0;
                                    break;
                                }
                            }
                        }
                    }
                }
            }
        }
 
        // 如果没有相近物料,则按规则轮询货架
        int currentRow = 1;
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            for (int i = 0; i < shelves.group; i ++) {
                if (i > 0) {
                    curRow = currentRow;
                }
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                currentRow = curRow;
                int crnNo1 = shelves.get(curRow);
                if (whsType == 1) {
                    switch (curRow) {
                        case 1:
                            curRow = 1;
                            if (null != theCrnNo) {
                                curRow = 8;
                                crnNo1 = crnNo1 + 1;
                            }
                            break;
                        case 2:
                            curRow = 7;
                            if (null != theCrnNo) {
                                curRow = 14;
                                crnNo1 = crnNo1 + 1;
                            }
                            break;
                        case 3:
                            curRow = 8;
                            break;
                        case 4:
                            curRow = 14;
                            break;
                        default:
                            throw new CoolException("检索库位失败,请联系管理员");
                    }
                } else {
                    switch (curRow) {
                        case 1:
                            curRow = 8;
                            break;
                        case 2:
                            curRow = 14;
                            break;
                        case 3:
                            curRow = 15;
                            if (null != theCrnNo) {
                                curRow = 8;
                                crnNo1 = crnNo1 - 1;
                            }
                            break;
                        case 4:
                            curRow = 21;
                            if (null != theCrnNo) {
                                curRow = 14;
                                crnNo1 = crnNo1 - 1;
                            }
                            break;
                        default:
                            throw new CoolException("检索库位失败,请联系管理员");
                    }
                    crnNo1 = crnNo1 + 1;
                }
                if (basCrnpService.checkSiteError(crnNo1, true)) {
                    crnNo = crnNo1;
                    break;
                }
            }
        }
 
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            log.error("入库路径不存在, staDescId={}, sourceStaNo={}, crnNo={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
 
        // 检测目标站
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
 
        // 更新库位排号
        rowLastno.setCurrentRow(currentRow);
        rowLastnoService.updateById(rowLastno);
 
        // 开始查找库位 ==============================>>
 
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        // 高低频管控、库位组全部为O
        if (locMast == null) {
            List<Integer> rows = Utils.getGroupLoc(curRow);
            List<LocMast> locMasts = locMastService.queryFreeLocMast0(rows, rows.size(), locTypeDto.getLocType1(), inoutEveryday);
            if (!Cools.isEmpty(locMasts)) {
                Integer innermostRow = Utils.getInnermostRow(locMasts.get(0).getLocNo());
                for (LocMast one : locMasts) {
                    if (one.getRow1().equals(innermostRow)) {
                        locMast = one;
                        break;
                    }
                }
            }
 
            // 因库位移转、需预留空库位
            if (!locMastService.checkEmptyCount(locMast, 10)) { locMast = null; }
        }
 
        // 2.1 高低频管控、库位组无需全部为O,找到库位对应深库位不能为P R
        if (Cools.isEmpty(locMast)) {
            int sign = curRow;
            while (sign != 0 && Cools.isEmpty(locMast)) {
                List<LocMast> locMasts = locMastService.queryFreeLocMastEnd1(sign, locTypeDto.getLocType1(), inoutEveryday);
                for (LocMast loc : locMasts) {
                    // 同库位组对应其钱库位是否为 O.空库位
                    boolean success = true;
                    // 浅库位
                    List<String> outerLocList = Utils.getGroupOuterLoc(loc.getLocNo());
                    for (String outerLocNo : outerLocList) {
                        LocMast outerLoc = locMastService.selectById(outerLocNo);
                        if (Cools.isEmpty(outerLoc)) {
                            continue;
                        }
                        if (!outerLoc.getLocSts().equals("O")) {
                            success = false; break;
                        }
                    }
                    // 深库位
                    List<String> insideLocList = Utils.getGroupInsideLoc(loc.getLocNo());
                    for (String insideLocNo : insideLocList) {
                        LocMast insideLoc = locMastService.selectById(insideLocNo);
                        if (Cools.isEmpty(insideLoc)) {
                            continue;
                        }
                        if (insideLoc.getLocSts().equals("R") || insideLoc.getLocSts().equals("P")) {
                            success = false; break;
                        }
                    }
                    // 因库位移转、需预留空库位
                    if (!locMastService.checkEmptyCount(loc, 10)) {
                        success = false;
                    }
                    if (success) {
                        locMast = loc;
                        break;
                    }
                }
                sign = getCurRow(sign);
            }
        }
 
        // 2.无库位时,无视区域锁定,重新查找库位
        if (Cools.isEmpty(locMast)) {
            int sign = curRow;
            while (sign != 0 && Cools.isEmpty(locMast)) {
                List<LocMast> locMasts = locMastService.queryFreeLocMastEnd(sign, locTypeDto.getLocType1());
                for (LocMast loc : locMasts) {
                    // 同库位组对应其钱库位是否为 O.空库位
                    boolean success = true;
                    // 浅库位
                    List<String> outerLocList = Utils.getGroupOuterLoc(loc.getLocNo());
                    for (String outerLocNo : outerLocList) {
                        LocMast outerLoc = locMastService.selectById(outerLocNo);
                        if (Cools.isEmpty(outerLoc)) {
                            continue;
                        }
                        if (!outerLoc.getLocSts().equals("O")) {
                            success = false; break;
                        }
                    }
                    // 深库位
                    List<String> insideLocList = Utils.getGroupInsideLoc(loc.getLocNo());
                    for (String insideLocNo : insideLocList) {
                        LocMast insideLoc = locMastService.selectById(insideLocNo);
                        if (Cools.isEmpty(insideLoc)) {
                            continue;
                        }
                        if (insideLoc.getLocSts().equals("R") || insideLoc.getLocSts().equals("P")) {
                            success = false; break;
                        }
                    }
                    // 因库位移转、需预留空库位
                    if (!locMastService.checkEmptyCount(loc, 10)) {
                        success = false;
                    }
                    if (success) {
                        locMast = loc;
                        break;
                    }
                }
                sign = getCurRow(sign);
            }
        }
 
        // 3.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(whsType, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
            } else {
                times = 0;
            }
            // 货物检索低库位仓失败,兼容高库位仓后继续执行
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, oldLocType, times);
            }
            log.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
 
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);
        return startupDto;
    }
 
    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
        } else if (msg.length() > count) {
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for(int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }
 
    public int getCurRow(int curRow){
        switch (curRow){
            case 1:
            case 2:
            case 8:
            case 9:
            case 10:
            case 15:
            case 16:
            case 17:
                return curRow+1;
            case 5:
            case 6:
            case 7:
            case 13:
            case 14:
            case 20:
            case 21:
                return curRow-1;
            default:
                return 0;
        }
    }
 
}