自动化立体仓库 - WMS系统
#
whycq
2024-05-24 4dfc306f910a8b1ae1a2869bc8ffd38b2faf8f2e
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
package com.zy.asrs.controller;
 
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.annotations.ManagerAuth;
import com.core.common.Cools;
import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.common.model.LocDto;
import com.zy.common.model.OrderDto;
import com.zy.common.model.OrderMergeVo;
import com.zy.common.model.TaskDto;
import com.zy.common.web.BaseController;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.web.bind.annotation.*;
 
import java.util.*;
import java.util.stream.Collectors;
 
/**
 * Created by vincent on 2022/3/26
 */
 
@RestController
public class OutController extends BaseController {
 
    @Autowired
    private OrderService orderService;
    @Autowired
    private OrderDetlService orderDetlService;
    @Autowired
    private LocDetlService locDetlService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private StaDescService staDescService;
    @Autowired
    private WorkService workService;
    @Autowired
    private BasDevpService basDevpService;
    @Autowired
    private MatService matService;
    @Autowired
    private AgvLocMastService agvLocMastService;
    @Autowired
    private AgvBasDevpService agvBasDevpService;
    @Autowired
    private AgvWorkService agvWorkService;
    @Autowired
    private ManLocDetlService manLocDetlService;
    @Autowired
    private ManPakOutService manPakOutService;
    @Autowired
    private DocTypeService docTypeService;
 
    @Autowired
    private AgvLocDetlService agvLocDetlService;
 
    @PostMapping("/out/pakout/orderDetlIds/auth")
    @ManagerAuth
    public R pakoutOrderDetlIds(@RequestParam Long orderId) throws InterruptedException {
        Thread.sleep(200);
        return R.ok().add(orderDetlService.selectByOrderId(orderId).stream().map(OrderDetl::getId).distinct().collect(Collectors.toList()));
    }
 
    //出库
    @PostMapping("/out/pakout/preview/auth")
    @ManagerAuth
    public R pakoutPreview(@RequestBody List<Long> ids) {
 
        List<OrderDetl> orderDetlList = orderDetlService.selectBatchIds(ids);
        //返回给前端的库位以及站点信息
        List<LocDto> locDtoList = new ArrayList<>();
 
        for (OrderDetl orderDetl : orderDetlList) {
            double issued = Optional.of(orderDetl.getAnfme() - orderDetl.getQty()).orElse(0.0D);
            Order order = orderService.selectByNo(orderDetl.getOrderNo());
            DocType docType = docTypeService.selectById(order.getDocType());
            if("人工补货单".equals(docType.getDocName())){
                if (issued <= 0.0D) { continue; }
                issued = locDetlService.queryStockAndSetLocDto1(orderDetl.getMatnr(),orderDetl.getBatch(),orderDetl.getOrderNo(),locDtoList,issued,orderDetl.getThreeCode(),orderDetl.getDeadTime());
                if (issued > 0) {
                    LocDto locDto = new LocDto(null, orderDetl.getMatnr(), orderDetl.getMaktx(), orderDetl.getBatch(), orderDetl.getOrderNo(), issued);
                    locDto.setLack(Boolean.TRUE);
                    locDtoList.add(locDto);
                }
            }else {
                if (issued <= 0.0D) { continue; }
 
                //从平库寻找
                //issued = manLocDetlService.queryStockAndSetLocDto(orderDetl.getMatnr(),orderDetl.getBatch(),orderDetl.getOrderNo(),locDtoList,issued,orderDetl.getThreeCode(),orderDetl.getDeadTime());
 
                //先找AGV的库存,如果返回的issued大于0,则去四项库找
                issued = agvLocDetlService.queryStockAndSetLocDto(orderDetl.getMatnr(),orderDetl.getBatch(),orderDetl.getOrderNo(),locDtoList,issued,orderDetl.getThreeCode(),orderDetl.getDeadTime());
 
                //从四项库的库存里面找,
                //issued = locDetlService.queryStockAndSetLocDto(orderDetl.getMatnr(),orderDetl.getBatch(),orderDetl.getOrderNo(),locDtoList,issued,orderDetl.getThreeCode(),orderDetl.getDeadTime());
 
                if (issued > 0) {
                    LocDto locDto = new LocDto(null, orderDetl.getMatnr(), orderDetl.getMaktx(), orderDetl.getBatch(), orderDetl.getOrderNo(), issued);
                    locDto.setLack(Boolean.TRUE);
                    locDtoList.add(locDto);
                }
            }
 
 
        }
        return R.ok().add(locDtoList);
 
    }
 
    @PostMapping("/out/pakout/auth")
    @ManagerAuth(memo = "订单出库")
    @Transactional
    public synchronized R pakout(@RequestBody List<LocDto> locDtos) throws InterruptedException {
 
        //判断是否可以生成出库工作档
        boolean lack = true;
        for (LocDto locDto : locDtos) {
            //如果AGV出库站为空 和 四项库出库站为空 并且 有库存的情况下 则返回
            if (Cools.isEmpty(locDto.getStaNo()) && Cools.isEmpty(locDto.getAgvStaNo()) &&!locDto.isLack()) {
                return R.error(locDto.getLocNo()+"库位请选择出库站");
            }
 
            AgvLocMast agvLocMast = agvLocMastService.selectById(locDto.getLocNo());
            List<String> staNoList = agvBasDevpService.selectCacheShelvesStationCodeByLocType(agvLocMast.getLocType1(),agvLocMast.getFloor());
 
            if(!staNoList.contains(locDto.getAgvStaNo())){
                return R.error(locDto.getAgvStaNo()+"该站点已有出库任务,无法选择该站点出库");
            }
        }
        //如果所有库都没有库存,则返回
        for (LocDto locDto : locDtos) {
            if (!locDto.isLack()) {
                lack = false;
                break;
            }
        }
        if (lack) {
            return R.error("库存不足");
        }
        Thread.sleep(500L);
 
        // 订单预校验  ===>> 1.订单状态; 2.订单带出数量
        List<OrderDto> orderDtos = orderPreVerification(locDtos);
 
        List<TaskDto> taskDtos = new ArrayList<>();
        List<TaskDto> agvTaskDtos = new ArrayList<>();
        generateTaskDto(locDtos,taskDtos,agvTaskDtos);
 
        //生成AGV出库任务
        agvWorkService.stockOutWrkMast(agvTaskDtos, getUserId());
 
        // 生成出库任务
        taskDtos.stream().map(TaskDto::getLocNo).distinct().collect(Collectors.toList());
        for (TaskDto taskDto : taskDtos) {
            BasDevp staNo = basDevpService.checkSiteStatus(taskDto.getStaNo());
            workService.stockOut(staNo, taskDto, getUserId());
        }
        return R.ok();
    }
 
 
    /**
     * 合并订单汇总预览
     */
    @RequestMapping(value = "/order/merge/preview/auth")
    @ManagerAuth
    public R mergePreview(@RequestParam(value = "orderIds[]") List<Long> orderIds){
        return R.ok().add(orderService.mergePreview(orderIds));
    }
 
    @PostMapping("/out/pakout/preview/merge/auth")
    @ManagerAuth
    public R pakoutPreviewMerge(@RequestBody List<OrderMergeVo> list) {
 
        //返回给前端的库位以及站点信息
        List<LocDto> locDtoList = new ArrayList<>();
 
        for (OrderMergeVo vo : list) {
            double issued = Optional.of(vo.getAnfme()).orElse(0.0D);
            if (issued <= 0.0D) {
                continue;
            }
            //先找AGV的库存,如果返回的issued大于0,则去四项库找
            issued = agvLocDetlService.queryStockAndSetLocDto(vo.getMatnr(),vo.getBatch(),JSON.toJSONString(vo.getOrderDtos()),locDtoList,issued, vo.getCsocode(), vo.getIsoseq());
            //从四项库的库存里面找,
            issued = locDetlService.queryStockAndSetLocDto(vo.getMatnr(),vo.getBatch(),JSON.toJSONString(vo.getOrderDtos()),locDtoList,issued, vo.getCsocode(), vo.getIsoseq());
 
            if (issued > 0) {
                LocDto locDto = new LocDto(null, vo.getMatnr(), vo.getMaktx(), vo.getBatch(), JSON.toJSONString(vo.getOrderDtos()), issued);
                locDto.setLack(Boolean.TRUE);
                locDtoList.add(locDto);
            }
 
        }
 
        return R.ok().add(locDtoList);
 
    }
 
 
    /*
    生成出库任务dto
     */
    private void generateTaskDto(List<LocDto> locDtos, List<TaskDto> taskDtos, List<TaskDto> agvTaskDtos){
        // 根据 (库位 & 出库站) 分组; 理想状态:一组为一次出库任务
        for (LocDto locDto : locDtos) {
            if (locDto.isLack()) { continue; }
            //AGV库
            if(!Cools.isEmpty(locDto.getAgvStaNos())){
                //平库
                if("无需站点".equals(locDto.getAgvStaNo())){
                    generateManPakout(locDto);
                }else {
                    generateTaskDtoForAgv(locDto,agvTaskDtos);
                }
                //四项库
            }else{
                generateTaskDtoForBase(locDto,taskDtos);
            }
 
        }
    }
 
    /*
    生成AGV的任务dto
     */
    private void generateTaskDtoForAgv(LocDto locDto, List<TaskDto> agvTaskDtos){
        // 防止前端页面提取库位信息后,在其他地方对该库位生成了出库任务(库位状态非F状态)
        AgvLocMast agvLocMast = agvLocMastService.selectById(locDto.getLocNo());
        if(!Cools.isEmpty(agvLocMast) && !agvLocMast.getLocSts().equals("F")){
            throw new CoolException("库位号非在库状态,请重新选择出库库位===>>" + locDto.getLocNo());
        }
        TaskDto taskDto = new TaskDto(locDto.getLocNo(), locDto.getAgvStaNo(), locDto);
        if (TaskDto.has(agvTaskDtos, taskDto)) {
            TaskDto dto = TaskDto.find(agvTaskDtos, taskDto);
            assert dto != null;
            dto.getLocDtos().addAll(taskDto.getLocDtos());
            return;
        } else {
            agvTaskDtos.add(taskDto);
        }
 
    }
 
    /*
    生成四项库的任务dto
     */
    private void generateTaskDtoForBase(LocDto locDto, List<TaskDto> taskDtos){
        // 防止前端页面提取库位信息后,在其他地方对该库位生成了出库任务(库位状态非F状态)
        LocMast locMast = locMastService.selectById(locDto.getLocNo());
        if(!Cools.isEmpty(locMast) && !locMast.getLocSts().equals("F")){
            throw new CoolException("库位号非在库状态,请重新选择出库库位===>>" + locDto.getLocNo());
        }
 
        TaskDto taskDto = new TaskDto(locDto.getLocNo(), locDto.getStaNo(), locDto);
        //如果库位存在混载
        if (TaskDto.has(taskDtos, taskDto)) {
            TaskDto dto = TaskDto.find(taskDtos, taskDto);
            assert dto != null;
            dto.getLocDtos().addAll(taskDto.getLocDtos());
        } else {
            taskDtos.add(taskDto);
        }
    }
 
    /*
    生成平库拣货单
     */
    private void generateManPakout(LocDto locDto){
        ManLocDetl manLocDetl = manLocDetlService.selectItem(locDto.getLocNo(), locDto.getMatnr(), locDto.getBatch(),locDto.getCsocode(),locDto.getIsoseq(),locDto.getContainerCode());
        if (!Cools.isEmpty(manLocDetl) && !(locDto.getAnfme()>manLocDetl.getAnfme())) {
            manLocDetl.setStatus(0);
            manLocDetlService.update(manLocDetl, new EntityWrapper<ManLocDetl>().eq("loc_no", manLocDetl.getLocNo()).eq("matnr",manLocDetl.getMatnr()));
            //addPakOUT 生成拣货单成功
            if (addPakOUT(locDto).equals(R.ok())) {
                Order order = orderService.selectByNo(locDto.getOrderNo());
                if (Cools.isEmpty(order)){
                    throw new CoolException("查询订单失败,请联系管理员"+locDto.getOrderNo());
                }
                if (order.getSettle()==1){
                    if (!orderService.updateSettle(order.getId(),2L,null)){
                        throw new CoolException("修改订单状态失败,请联系管理员"+locDto.getOrderNo());
                    }
                }
                OrderDetl orderDetl = orderDetlService.selectOne(new EntityWrapper<OrderDetl>().eq("order_no", locDto.getOrderNo()).eq("matnr", locDto.getMatnr()));
                if (Cools.isEmpty(orderDetl)){
                    throw new CoolException("查询订单明细失败,请联系管理员"+locDto.getOrderNo()+locDto.getMatnr());
                }
                orderDetl.setQty(orderDetl.getQty() + locDto.getAnfme());
                if (!orderDetlService.update(orderDetl,new EntityWrapper<OrderDetl>().eq("order_no", locDto.getOrderNo()).eq("matnr", locDto.getMatnr()))){
                    throw new CoolException("修改订单明细失败,请联系管理员"+locDto.getOrderNo()+locDto.getMatnr());
                }
            }
        }else {
            throw new CoolException("库存不足");
        }
    }
 
    private R addPakOUT(LocDto locDto){
        ManPakOut manPakOut=new ManPakOut();
        manPakOut.setWrkNo(locDto.getOrderNo()+"-"+System.currentTimeMillis());
        manPakOut.setWrkSts((long)1);
        manPakOut.setAnfme(locDto.getAnfme());
        manPakOut.setLocNo(locDto.getLocNo());
        manPakOut.setMatnr(locDto.getMatnr());
        manPakOut.setMaktx(locDto.getMaktx());
        manPakOut.setDocNum(locDto.getOrderNo());
        manPakOut.setCount(0.0);
        manPakOut.setStatus(0);
        manPakOut.setCreateTime(new Date());
        manPakOut.setBatch(locDto.getBatch());
        manPakOut.setUpdateTime(new Date());
        manPakOut.setUuid(UUID.randomUUID().toString());
 
        manPakOut.setContainerCode(locDto.getContainerCode());
        manPakOut.setCsocode(locDto.getCsocode());
        manPakOut.setIsoseq(locDto.getIsoseq());
 
        ManPakOut manPakOutExist = manPakOutService.selectOne(new EntityWrapper<ManPakOut>().eq("doc_num", locDto.getOrderNo()));
        if (Cools.isEmpty(manPakOutExist)){
            manPakOut.setName(locDto.getMaktx());
        }else{
            manPakOut.setUuid(manPakOutExist.getUuid());
        }
        manPakOutService.insert(manPakOut);
//        try{
//            if (!manPakOutService.insert(manPakOut)){
//                return R.error("添加拣货明细失败,请联系管理员");
//            }
//        }catch (Exception e){
//            return R.error("添加拣货明细失败,请联系管理员");
//        }
        return R.ok();
 
    }
 
    /*
    订单预校验  ===>> 1.订单状态; 2.订单带出数量
     */
    private List<OrderDto> orderPreVerification(List<LocDto> locDtos){
        List<OrderDto> orderDtos = new ArrayList<>();
        for (LocDto locDto : locDtos) {
            if (!isJSON(locDto.getOrderNo())) {
            //if (!Cools.isEmpty(locDto.getOrderNo())) {
                if (Cools.isEmpty(locDto.getOrderNo())) { continue; }
                OrderDto orderDto = new OrderDto(locDto.getOrderNo(), locDto.getMatnr(), locDto.getBatch(), locDto.getAnfme());
                if (OrderDto.has(orderDtos, orderDto)) {
                    OrderDto dto = OrderDto.find(orderDtos, orderDto);
                    assert dto != null;
                    dto.setAnfme(dto.getAnfme() + orderDto.getAnfme());
                } else {
                    orderDtos.add(orderDto);
                }
            } else {
                // 订单合并出库
                List<OrderDto> orderDtoList = JSON.parseArray(locDto.getOrderNo(), OrderDto.class);
                for (OrderDto one : orderDtoList) {
                    OrderDto orderDto = new OrderDto(one.getOrderNo(), locDto.getMatnr(), locDto.getBatch(), one.getAnfme());
                    if (OrderDto.has(orderDtos, orderDto)) {
                        OrderDto dto = OrderDto.find(orderDtos, orderDto);
                        assert dto != null;
                        dto.setAnfme(dto.getAnfme() + orderDto.getAnfme());
                    } else {
                        orderDtos.add(orderDto);
                    }
                }
            }
        }
        for (OrderDto orderDto : orderDtos) {
            Order order = orderService.selectByNo(orderDto.getOrderNo());
            if (order.getSettle() > 2) {
                throw new CoolException(orderDto.getOrderNo() + "订单已失效,请及时刷新页面");
                //return R.error(orderDto.getOrderNo() + "订单已失效,请及时刷新页面");
            }
        }
        return orderDtos;
    }
}