自动化立体仓库 - WMS系统
#
Junjie
2025-10-16 2f8dcd296b25a93b6dd2e5f98d1455883db1f57c
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
package com.zy.common.service;
 
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.result.FindLocNoAttributeVo;
import com.zy.asrs.service.*;
import com.zy.asrs.utils.Utils;
import com.zy.asrs.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.StartupDto;
import com.zy.common.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
 
import java.util.Collections;
import java.util.List;
 
/**
 * 货架核心功能
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class CommonService {
 
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
    private WrkLastnoService wrkLastnoService;
    @Autowired
    private RowLastnoService rowLastnoService;
    @Autowired
    private BasCrnpService basCrnpService;
    @Autowired
    private StaDescService staDescService;
    @Autowired
    private BasDevpService basDevpService;
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private LocDetlService locDetlService;
    @Autowired
    private SlaveProperties slaveProperties;
 
    /**
     * 生成工作号
     *
     * @param wrkMk 0:入库 1 - 3000 ; 1:拣料/并板/盘点 3001 - 6000 ; 2: 出库 6001 -9000 ; 3:其他 9001 -9999
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
        WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
 
        int workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo >= eNo ? sNo : workNo + 1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo >= eNo ? sNo : workNo + 1;
            } else {
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0) {
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        // 检验
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
            if (wrkMastService.selectById(workNo) != null) {
                throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
            }
        }
        return workNo;
    }
 
 
    /**
     * 检索库位号
     *
     * @param staDescId            路径ID
     * @param sourceStaNo          源站
     * @param findLocNoAttributeVo 属性
     * @param locTypeDto           类型
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, String barcode) {
        StartupDto startupDto = null;
        StringBuilder builder = new StringBuilder();
        try {
            startupDto = searchLocNoByCrnNo(staDescId, sourceStaNo, findLocNoAttributeVo, locTypeDto);
        } catch (Exception e) {
            builder.append(e.getMessage()).append(",");
        }
 
        if(startupDto == null) {
            builder.append("找不到空库位");
            throw new CoolException(builder.toString());
        }
 
        return startupDto;
    }
 
    /**
     * 检索库位号
     *
     * @param staDescId            路径ID
     * @param sourceStaNo          源站
     * @param findLocNoAttributeVo 属性
     * @param locTypeDto           类型
     * @return locNo 检索到的库位号
     */
    @Transactional
    public StartupDto searchLocNoByCrnNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
        LocMast locMast = null;
        if (staDescId == 10) {
            //搜索空托盘
            locMast = searchEmptyPallet(locTypeDto);
        }else {
            //满托盘
            locMast = searchMaxPallet(findLocNoAttributeVo, locTypeDto);
        }
 
        if(locMast == null) {
            throw new CoolException("找不到符合尺寸的空库位");
        }
 
        StartupDto startupDto = new StartupDto();
 
//        // 获取目标站
//        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>().eq("type_no", staDescId).eq("stn_no", sourceStaNo).eq("crn_no", locMast.getCrnNo());
//        StaDesc staDesc = staDescService.selectOne(wrapper);
//        if (Cools.isEmpty(staDesc)) {
//            log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
//            throw new CoolException("入库路径不存在");
//        } else {
//            BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
//            if (!staNo.getAutoing().equals("Y")) {
//                log.error("目标站" + staDesc.getCrnStn() + "不可用");
//                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
//            }
//            startupDto.setStaNo(staNo.getDevNo());
//        }
        String locNo = locMast.getLocNo();
        // 生成工作号
        int workNo = getWorkNo(0);
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(locMast.getCrnNo());
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setLocNo(locNo);
        return startupDto;
    }
 
    //搜索满托盘库位
    public LocMast searchMaxPallet(FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
        LocMast targetLocMast = null;
        List<String> locNos = locDetlService.getSameDetlList(findLocNoAttributeVo.getMatnr());
        for (String locNo : locNos) {
            //获取通道组
            List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
            for (Integer row : locRowGroupDesc) {
                String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null) {
                    continue;
                }
 
                if (deepLoc.getLocSts().equals("F")) {
                    continue;
                } else if (deepLoc.getLocSts().equals("O")) {
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
 
        }
 
        if(targetLocMast == null) {
            //相近物料匹配失败,搜索可用空库位组
 
            //获取设备楼层
            List<Integer> levList = basCrnpService.getLevList();
            Collections.shuffle(levList);
 
            List<Integer> locLevList = locMastService.getLevList();
            levList.addAll(locLevList);
 
            for (Integer lev : levList) {
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("loc_sts", "O")
                        .eq("lev1", lev)
                        .orderBy("bay1", true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
 
                    boolean flag = true;
                    for (Integer row : locRowGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null) {
                            continue;
                        }
 
                        if (!deepLoc.getLocSts().equals("O")) {
                            flag = false;
                            break;
                        }
                    }
 
                    if (flag) {
                        for (Integer row : locRowGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null) {
                                continue;
                            }
 
                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
 
                if (targetLocMast != null) {
                    break;
                }
            }
 
        }
        return targetLocMast;
    }
 
    //搜索空托盘库位
    public LocMast searchEmptyPallet(LocTypeDto locTypeDto) {
        LocMast targetLocMast = null;
 
        List<LocMast> locMastsD = locMastService.selectList(new EntityWrapper<LocMast>()
                .eq("loc_sts", "D"));
        for (LocMast locMast : locMastsD) {
            String locNo = locMast.getLocNo();
            //获取通道组
            List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
            for (Integer row : locRowGroupDesc) {
                String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                LocMast deepLoc = locMastService.selectById(deepLocNo);
                if (deepLoc == null) {
                    continue;
                }
 
                if (deepLoc.getLocSts().equals("F")) {
                    continue;
                } else if (deepLoc.getLocSts().equals("O")) {
                    targetLocMast = deepLoc;
                    break;
                }else {
                    break;
                }
            }
 
        }
 
        if(targetLocMast == null) {
 
            //获取设备楼层
            List<Integer> levList = basCrnpService.getLevList();
            Collections.shuffle(levList);
 
            List<Integer> locLevList = locMastService.getLevList();
            levList.addAll(locLevList);
 
            for (Integer lev : levList) {
                //相近物料匹配失败,搜索可用空库位组
                List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                        .eq("loc_sts", "O")
                        .eq("lev1", lev)
                        .orderBy("bay1", true));
                for (LocMast locMast : locMasts) {
                    String locNo = locMast.getLocNo();
                    //获取通道组
                    List<Integer> locRowGroupDesc = Utils.getLocGroupDesc(slaveProperties, locNo);
 
                    boolean flag = true;
                    for (Integer row : locRowGroupDesc) {
                        String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                        LocMast deepLoc = locMastService.selectById(deepLocNo);
                        if (deepLoc == null) {
                            continue;
                        }
 
                        if (!deepLoc.getLocSts().equals("O")) {
                            flag = false;
                            break;
                        }
                    }
 
                    if (flag) {
                        for (Integer row : locRowGroupDesc) {
                            String deepLocNo = Utils.getLocNo(row, Utils.getBay(locNo), Utils.getLev(locNo));
                            LocMast deepLoc = locMastService.selectById(deepLocNo);
                            if (deepLoc == null) {
                                continue;
                            }
 
                            targetLocMast = deepLoc;
                            break;
                        }
                        break;
                    }
                }
 
                if (targetLocMast != null) {
                    break;
                }
            }
        }
        return targetLocMast;
    }
 
    public static String zerofill(String msg, Integer count) {
        if (msg.length() == count) {
            return msg;
        } else if (msg.length() > count) {
            return msg.substring(0, 16);
        } else {
            StringBuilder msgBuilder = new StringBuilder(msg);
            for (int i = 0; i < count - msg.length(); ++i) {
                msgBuilder.insert(0, "0");
            }
            return msgBuilder.toString();
        }
    }
 
}