package com.zy.common.service;
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import com.alibaba.fastjson.JSON;
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import com.baomidou.mybatisplus.mapper.EntityWrapper;
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import com.baomidou.mybatisplus.mapper.Wrapper;
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import com.core.common.Arith;
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import com.core.common.Cools;
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import com.core.exception.CoolException;
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import com.zy.asrs.entity.*;
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import com.zy.asrs.entity.param.BasCrnDepthRuleRuntimePreviewParam;
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import com.zy.asrs.entity.result.FindLocNoAttributeVo;
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import com.zy.asrs.entity.result.KeyValueVo;
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import com.zy.asrs.service.*;
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import com.zy.asrs.utils.Utils;
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import com.zy.asrs.utils.VersionUtils;
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import com.zy.common.entity.Parameter;
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import com.zy.common.model.CrnDepthRuleProfile;
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import com.zy.common.model.LocTypeDto;
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import com.zy.common.model.Shelves;
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import com.zy.common.model.StartupDto;
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import com.zy.common.properties.SlaveProperties;
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import lombok.extern.slf4j.Slf4j;
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import org.springframework.beans.factory.annotation.Autowired;
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import org.springframework.stereotype.Service;
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import org.springframework.transaction.annotation.Transactional;
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import java.time.LocalDate;
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import java.time.format.DateTimeFormatter;
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import java.time.temporal.ChronoUnit;
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import java.util.ArrayList;
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import java.util.HashMap;
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import java.util.LinkedHashSet;
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import java.util.List;
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import java.util.Locale;
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import java.util.Map;
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import java.util.Optional;
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/**
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* 货架核心功能
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* Created by vincent on 2020/6/11
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*/
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@Slf4j
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@Service
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public class CommonService {
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private static final int MIN_SPARE_LOC_COUNT = 2;
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private static class Run2AreaSearchResult {
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private final LocMast locMast;
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private final RowLastno rowLastno;
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private final List<Integer> runnableCrnNos;
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/**
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* @param locMast 命中的空库位
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* @param rowLastno 命中库区对应的轮询游标记录
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* @param runnableCrnNos 当前库区可参与轮询的堆垛机顺序
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*/
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private Run2AreaSearchResult(LocMast locMast, RowLastno rowLastno, List<Integer> runnableCrnNos) {
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this.locMast = locMast;
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this.rowLastno = rowLastno;
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this.runnableCrnNos = runnableCrnNos;
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}
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}
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private static class Run2SearchResult {
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private final LocMast locMast;
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private final RowLastno rowLastno;
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private final List<Integer> runnableCrnNos;
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private Run2SearchResult(LocMast locMast, RowLastno rowLastno, List<Integer> runnableCrnNos) {
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this.locMast = locMast;
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this.rowLastno = rowLastno;
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this.runnableCrnNos = runnableCrnNos;
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}
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}
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private static class Run2Cursor {
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private final int currentRow;
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private final Integer currentCrnNo;
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private Run2Cursor(int currentRow, Integer currentCrnNo) {
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this.currentRow = currentRow;
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this.currentCrnNo = currentCrnNo;
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}
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}
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@Autowired
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private WrkMastService wrkMastService;
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@Autowired
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private WrkLastnoService wrkLastnoService;
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@Autowired
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private RowLastnoService rowLastnoService;
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@Autowired
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private RowLastnoTypeService rowLastnoTypeService;
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@Autowired
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private BasCrnpService basCrnpService;
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@Autowired
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private StaDescService staDescService;
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@Autowired
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private BasDevpService basDevpService;
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@Autowired
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private LocMastService locMastService;
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@Autowired
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private LocDetlService locDetlService;
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@Autowired
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private SlaveProperties slaveProperties;
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@Autowired
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private WrkDetlService wrkDetlService;
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@Autowired
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private BasCrnDepthRuleService basCrnDepthRuleService;
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/**
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* 生成工作号
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*
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* @param wrkMk
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* @return workNo(工作号)
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*/
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public int getWorkNo(Integer wrkMk) {
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WrkLastno wrkLastno = wrkLastnoService.selectById(wrkMk);
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if (Cools.isEmpty(wrkLastno)) {
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throw new CoolException("数据异常，请联系管理员");
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}
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int workNo = wrkLastno.getWrkNo();
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int sNo = wrkLastno.getSNo();
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int eNo = wrkLastno.getENo();
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workNo = workNo >= eNo ? sNo : workNo + 1;
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while (true) {
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WrkMast wrkMast = wrkMastService.selectById(workNo);
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if (null != wrkMast) {
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workNo = workNo >= eNo ? sNo : workNo + 1;
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} else {
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break;
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}
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}
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// 修改序号记录
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if (workNo > 0) {
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wrkLastno.setWrkNo(workNo);
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wrkLastnoService.updateById(wrkLastno);
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}
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// 检验
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if (workNo == 0) {
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throw new CoolException("生成工作号失败，请联系管理员");
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} else {
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if (wrkMastService.selectById(workNo) != null) {
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throw new CoolException("生成工作号" + workNo + "在工作档中已存在");
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}
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}
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return workNo;
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}
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//拆盘机处空板扫码，驱动托盘向码垛位，不入库
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@Transactional
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public StartupDto getScanBarcodeEmptyBoard() {
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StartupDto startupDto = new StartupDto();
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Integer staNo = 0;
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if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 216)) < 2) {
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staNo = 216;
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}
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if (wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 201).eq("staNo", 220)) < 2) {
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staNo = 220;
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}
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startupDto.setStaNo(staNo);
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return startupDto;
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}
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/**
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* 检索库位号
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*
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* @param staDescId 路径ID
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* @param sourceStaNo 源站
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* @param findLocNoAttributeVo 属性
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* @param locTypeDto 类型
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* @return locNo 检索到的库位号
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*/
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@Transactional
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public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
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return getLocNo(staDescId, sourceStaNo, findLocNoAttributeVo, locTypeDto, null);
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}
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@Transactional
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public StartupDto getLocNo(Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto, List<Integer> recommendRows) {
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try {
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locTypeDto = normalizeLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
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Integer whsType = Utils.GetWhsType(sourceStaNo);
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RowLastno rowLastno = rowLastnoService.selectById(whsType);
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RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
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Integer preferredArea = resolvePreferredArea(sourceStaNo, findLocNoAttributeVo);
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if (preferredArea != null) {
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findLocNoAttributeVo.setOutArea(preferredArea);
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}
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/**
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* 库型 1: 标准堆垛机库 2: 平库 3: 穿梭板 4: 四向车 5: AGV 0: 未知
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*/
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switch (rowLastnoType.getType()) {
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case 1:
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case 2:
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return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, recommendRows, 0);
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case 3:
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return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, 0);
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case 4:
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return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 4, locTypeDto, 0);
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case 5:
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return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, 0, locTypeDto, recommendRows, 0);
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default:
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throw new CoolException("站点=" + sourceStaNo + " 未查询到对应的库位规则");
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}
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} catch (CoolException e) {
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log.error("站点={} 查找库位失败: {}", sourceStaNo, e.getMessage(), e);
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throw e;
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} catch (Exception e) {
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log.error("站点={} 查找库位异常", sourceStaNo, e);
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throw new CoolException("站点=" + sourceStaNo + " 查找库位失败");
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}
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}
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/**
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* 空托盘识别规则：
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* 1. 以组托档物料编码 matnr=emptyPallet 为主，不再依赖 ioType=10。
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* 2. 保留 staDescId=10 的兼容判断，避免旧链路还未切换时行为突变。
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*/
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private boolean isEmptyPalletRequest(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo) {
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if (findLocNoAttributeVo != null && "emptyPallet".equalsIgnoreCase(findLocNoAttributeVo.getMatnr())) {
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return true;
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}
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return staDescId != null && staDescId == 10;
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}
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/**
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* 统一整理入库规格，避免不同入口传入的 locType 不一致。
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*
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* 空托盘的库位策略有两段：
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* 1. 首轮只限制 loc_type2=1，表示优先找窄库位。
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* 2. loc_type1 高度信息必须保留，后续再按低位向高位兼容。
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*
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* 非空托盘只保留 loc_type1，满托找位不再使用 loc_type2/loc_type3 过滤。
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*/
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private LocTypeDto normalizeLocTypeDto(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
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LocTypeDto normalizedLocTypeDto = locTypeDto == null ? new LocTypeDto() : locTypeDto;
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if (!isEmptyPalletRequest(staDescId, findLocNoAttributeVo)) {
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normalizedLocTypeDto.setLocType2(null);
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normalizedLocTypeDto.setLocType3(null);
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return normalizedLocTypeDto;
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}
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if (findLocNoAttributeVo != null && Cools.isEmpty(findLocNoAttributeVo.getMatnr())) {
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findLocNoAttributeVo.setMatnr("emptyPallet");
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}
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normalizedLocTypeDto.setLocType2((short) 1);
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return normalizedLocTypeDto;
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}
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private LocTypeDto copyLocTypeDto(LocTypeDto locTypeDto) {
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if (locTypeDto == null) {
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return null;
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}
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LocTypeDto copied = new LocTypeDto();
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copied.setLocType1(locTypeDto.getLocType1());
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copied.setLocType2(locTypeDto.getLocType2());
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copied.setLocType3(locTypeDto.getLocType3());
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copied.setSiteId(locTypeDto.getSiteId());
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return copied;
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}
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/**
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* 空托盘固定按 4 段式找位：
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* 1. 严格高度 + narrow
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* 2. 严格高度 + any locType2
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* 3. 向上兼容高度 + narrow
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* 4. 向上兼容高度 + any locType2
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*/
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private List<LocTypeDto> buildEmptyPalletSearchLocTypes(LocTypeDto locTypeDto) {
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LinkedHashSet<LocTypeDto> searchLocTypes = new LinkedHashSet<LocTypeDto>();
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LocTypeDto narrowStrictLocType = copyLocTypeDto(locTypeDto == null ? new LocTypeDto() : locTypeDto);
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if (narrowStrictLocType != null) {
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narrowStrictLocType.setLocType2((short) 1);
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searchLocTypes.add(narrowStrictLocType);
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LocTypeDto openStrictLocType = copyLocTypeDto(narrowStrictLocType);
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openStrictLocType.setLocType2(null);
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searchLocTypes.add(openStrictLocType);
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LocTypeDto narrowCompatibleLocType = buildUpwardCompatibleLocTypeDto(narrowStrictLocType);
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if (narrowCompatibleLocType != null) {
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narrowCompatibleLocType.setLocType2((short) 1);
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searchLocTypes.add(narrowCompatibleLocType);
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LocTypeDto openCompatibleLocType = copyLocTypeDto(narrowCompatibleLocType);
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openCompatibleLocType.setLocType2(null);
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searchLocTypes.add(openCompatibleLocType);
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}
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}
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return new ArrayList<LocTypeDto>(searchLocTypes);
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}
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private String buildEmptyPalletStageCode(LocTypeDto baseLocTypeDto, LocTypeDto stageLocTypeDto) {
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boolean compatibleHeight = baseLocTypeDto != null
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&& baseLocTypeDto.getLocType1() != null
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&& stageLocTypeDto != null
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&& stageLocTypeDto.getLocType1() != null
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&& !baseLocTypeDto.getLocType1().equals(stageLocTypeDto.getLocType1());
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boolean narrowOnly = stageLocTypeDto != null
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&& stageLocTypeDto.getLocType2() != null
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&& stageLocTypeDto.getLocType2() == 1;
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return (compatibleHeight ? "compatible-height" : "strict-height")
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+ "-"
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+ (narrowOnly ? "narrow-only" : "all-locType2");
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}
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/**
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* 判断当前规格是否属于满托找位。
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*
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* 满托只参考 loc_type1，但仍需显式排除 loc_type2=1 的窄库位。
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*/
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private boolean isFullPalletLocTypeSearch(LocTypeDto locTypeDto) {
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return locTypeDto != null && locTypeDto.getLocType2() == null && locTypeDto.getLocType3() == null;
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}
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/**
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* 把 locType 条件追加到库位查询条件里。
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*/
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private Wrapper<LocMast> applyLocTypeFilters(Wrapper<LocMast> wrapper, LocTypeDto locTypeDto, boolean includeLocType1) {
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if (wrapper == null || locTypeDto == null) {
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return wrapper;
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}
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if (includeLocType1 && locTypeDto.getLocType1() != null && locTypeDto.getLocType1() > 0) {
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wrapper.eq("loc_type1", locTypeDto.getLocType1());
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}
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if (isFullPalletLocTypeSearch(locTypeDto)) {
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wrapper.eq("loc_type2", 0);
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}
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if (locTypeDto.getLocType2() != null && locTypeDto.getLocType2() > 0) {
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wrapper.eq("loc_type2", locTypeDto.getLocType2());
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}
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// if (locTypeDto.getLocType3() != null && locTypeDto.getLocType3() > 0) {
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// wrapper.eq("loc_type3", locTypeDto.getLocType3());
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// }
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return wrapper;
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}
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/**
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* 解析本次找位应优先使用的库区，站点绑定优先于接口传参。
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*/
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private Integer resolvePreferredArea(Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo) {
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BasDevp sourceStation = basDevpService.selectById(sourceStaNo);
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Integer stationArea = parseArea(sourceStation == null ? null : sourceStation.getArea());
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if (stationArea != null) {
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return stationArea;
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}
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Integer requestArea = findLocNoAttributeVo.getOutArea();
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if (requestArea != null && requestArea >= 1 && requestArea <= 3) {
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return requestArea;
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}
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return null;
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}
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/**
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* 把站点维护的库区值统一解析成 1/2/3。
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*/
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private Integer parseArea(String area) {
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if (Cools.isEmpty(area)) {
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return null;
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}
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String normalized = area.trim();
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if (normalized.isEmpty()) {
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return null;
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}
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try {
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int areaNo = Integer.parseInt(normalized);
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return areaNo >= 1 && areaNo <= 3 ? areaNo : null;
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} catch (NumberFormatException ignored) {
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}
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String upper = normalized.toUpperCase(Locale.ROOT);
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if ("A".equals(upper) || "A区".equals(upper) || "A库".equals(upper) || "A库区".equals(upper)) {
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return 1;
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}
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if ("B".equals(upper) || "B区".equals(upper) || "B库".equals(upper) || "B库区".equals(upper)) {
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return 2;
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}
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if ("C".equals(upper) || "C区".equals(upper) || "C库".equals(upper) || "C库区".equals(upper)) {
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return 3;
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}
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return null;
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}
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/**
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* 读取 AGV 各库区对应的排配置。
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*/
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private String getAgvAreaRowsConfig(Integer area) {
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Parameter parameter = Parameter.get();
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if (parameter == null || area == null) {
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return null;
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}
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switch (area) {
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case 1:
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return parameter.getAgvArea1Rows();
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case 2:
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return parameter.getAgvArea2Rows();
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case 3:
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return parameter.getAgvArea3Rows();
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default:
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return null;
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}
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}
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/**
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* 解析 AGV 指定库区的排顺序，缺配置时回退旧默认排。
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*/
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private List<Integer> getAgvAreaRows(Integer area, RowLastno rowLastno) {
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List<Integer> configuredRows = parseAgvRows(getAgvAreaRowsConfig(area), rowLastno);
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if (!configuredRows.isEmpty()) {
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return configuredRows;
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}
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return getLegacyAgvRows(rowLastno);
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}
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/**
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* 汇总 AGV 所有库区的回退排顺序。
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*/
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private List<Integer> getAgvFallbackRows(RowLastno rowLastno) {
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LinkedHashSet<Integer> rows = new LinkedHashSet<>();
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for (int area = 1; area <= 3; area++) {
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rows.addAll(parseAgvRows(getAgvAreaRowsConfig(area), rowLastno));
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}
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rows.addAll(getLegacyAgvRows(rowLastno));
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return new ArrayList<>(rows);
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}
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/**
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* 把 AGV 库区排配置解析成有序排号列表。
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*/
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private List<Integer> parseAgvRows(String configValue, RowLastno rowLastno) {
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List<Integer> rows = new ArrayList<>();
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if (rowLastno == null || Cools.isEmpty(configValue)) {
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return rows;
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}
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LinkedHashSet<Integer> orderedRows = new LinkedHashSet<>();
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String normalized = configValue.replace("，", ",")
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.replace("；", ";")
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.replace("、", ",")
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.replaceAll("\\s+", "");
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if (normalized.isEmpty()) {
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return rows;
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}
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for (String segment : normalized.split("[,;]")) {
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if (segment == null || segment.isEmpty()) {
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continue;
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}
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if (segment.contains("-")) {
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String[] rangeParts = segment.split("-", 2);
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Integer startRow = safeParseInt(rangeParts[0]);
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Integer endRow = safeParseInt(rangeParts[1]);
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if (startRow == null || endRow == null) {
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continue;
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}
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int step = startRow <= endRow ? 1 : -1;
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for (int row = startRow; step > 0 ? row <= endRow : row >= endRow; row += step) {
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addAgvRow(orderedRows, row, rowLastno);
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}
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continue;
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}
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addAgvRow(orderedRows, safeParseInt(segment), rowLastno);
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}
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rows.addAll(orderedRows);
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return rows;
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}
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/**
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* 返回 AGV 旧逻辑使用的默认排顺序。
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*/
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private List<Integer> getLegacyAgvRows(RowLastno rowLastno) {
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List<Integer> rows = new ArrayList<>();
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if (rowLastno == null) {
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return rows;
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}
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LinkedHashSet<Integer> orderedRows = new LinkedHashSet<>();
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int startRow = Math.min(38, rowLastno.geteRow());
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int endRow = Math.max(32, rowLastno.getsRow());
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if (startRow >= endRow) {
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for (int row = startRow; row >= endRow; row--) {
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addAgvRow(orderedRows, row, rowLastno);
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}
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} else {
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for (int row = rowLastno.geteRow(); row >= rowLastno.getsRow(); row--) {
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addAgvRow(orderedRows, row, rowLastno);
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}
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}
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rows.addAll(orderedRows);
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return rows;
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}
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/**
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* 仅在排号落在仓库范围内时追加到 AGV 排列表。
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*/
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private void addAgvRow(LinkedHashSet<Integer> rows, Integer row, RowLastno rowLastno) {
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if (rows == null || row == null || rowLastno == null) {
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return;
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}
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if (row < rowLastno.getsRow() || row > rowLastno.geteRow()) {
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return;
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}
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rows.add(row);
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}
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/**
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* 安全解析整数配置，失败时返回 null。
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*/
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private Integer safeParseInt(String value) {
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if (Cools.isEmpty(value)) {
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return null;
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}
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try {
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return Integer.parseInt(value.trim());
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} catch (NumberFormatException ignored) {
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return null;
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}
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}
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/**
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* 返回 AGV 各库区对应的 bay 范围。
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*/
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private int[] getAgvAreaBayRange(Integer area) {
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if (area == null) {
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return new int[]{1, 19};
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}
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switch (area) {
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case 1:
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return new int[]{1, 12};
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case 2:
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return new int[]{13, 36};
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case 3:
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return new int[]{37, 56};
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default:
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return new int[]{1, 56};
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}
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}
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/**
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* 按指定排和 bay 范围顺序搜索 AGV 可用库位。
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*/
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private LocMast findAgvLocByRows(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> rows,
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int startBay, int endBay, int curRow, int nearRow,
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LocTypeDto locTypeDto, boolean useDeepCheck) {
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for (Integer row : rows) {
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if (row == null) {
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continue;
|
}
|
Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>()
|
.eq("row1", row)
|
.ge("bay1", startBay)
|
.le("bay1", endBay)
|
.eq("loc_sts", "O");
|
applyLocTypeFilters(wrapper, locTypeDto, true);
|
wrapper.orderBy("lev1", true).orderBy("bay1", true);
|
List<LocMast> locMasts = locMastService.selectList(wrapper);
|
for (LocMast candidate : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(candidate, locTypeDto)) {
|
continue;
|
}
|
if (useDeepCheck) {
|
if (!Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
continue;
|
}
|
LocMast deepLoc = locMastService.selectLocByLocStsPakInO(curRow, nearRow, candidate, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(deepLoc) && deepLoc.getRow1() == curRow) {
|
return deepLoc;
|
}
|
continue;
|
}
|
return candidate;
|
}
|
}
|
return null;
|
}
|
|
/**
|
* 读取 run2 各库区对应的排配置，缺失时复用 AGV 库区配置。
|
*/
|
private String getRun2AreaRowsConfig(Integer area) {
|
Parameter parameter = Parameter.get();
|
if (parameter == null || area == null) {
|
return null;
|
}
|
String run2Config;
|
switch (area) {
|
case 1:
|
run2Config = parameter.getRun2Area1Rows();
|
break;
|
case 2:
|
run2Config = parameter.getRun2Area2Rows();
|
break;
|
case 3:
|
run2Config = parameter.getRun2Area3Rows();
|
break;
|
default:
|
return null;
|
}
|
return Cools.isEmpty(run2Config) ? getAgvAreaRowsConfig(area) : run2Config;
|
}
|
|
/**
|
* 解析 run2 指定库区的排顺序，缺配置时回退旧默认排。
|
*/
|
private List<Integer> getRun2AreaRows(Integer area, RowLastno rowLastno) {
|
List<Integer> configuredRows = parseAgvRows(getRun2AreaRowsConfig(area), rowLastno);
|
if (!configuredRows.isEmpty()) {
|
return configuredRows;
|
}
|
return getLegacyAgvRows(rowLastno);
|
}
|
|
/**
|
* 汇总 run2 其它库区的回退排顺序。
|
*/
|
private List<Integer> getRun2FallbackRows(RowLastno rowLastno) {
|
LinkedHashSet<Integer> rows = new LinkedHashSet<>();
|
for (int area = 1; area <= 3; area++) {
|
rows.addAll(parseAgvRows(getRun2AreaRowsConfig(area), rowLastno));
|
}
|
rows.addAll(getLegacyAgvRows(rowLastno));
|
return new ArrayList<>(rows);
|
}
|
|
/**
|
* 解析 run2 的起始堆垛机号，优先使用 currentCrnNo。
|
*/
|
private Integer resolveRun2CrnNo(RowLastno rowLastno) {
|
if (rowLastno == null) {
|
return null;
|
}
|
Integer startCrnNo = getRun2StartCrnNo(rowLastno);
|
Integer endCrnNo = getRun2EndCrnNo(rowLastno);
|
Integer currentCrnNo = rowLastno.getCurrentCrnNo();
|
if (currentCrnNo == null || currentCrnNo <= 0 || currentCrnNo < startCrnNo) {
|
return startCrnNo;
|
}
|
if (endCrnNo != null && currentCrnNo > endCrnNo) {
|
return startCrnNo;
|
}
|
return currentCrnNo;
|
}
|
|
private Integer getRun2StartCrnNo(RowLastno rowLastno) {
|
if (rowLastno == null || rowLastno.getsCrnNo() == null) {
|
return 1;
|
}
|
return rowLastno.getsCrnNo();
|
}
|
|
private Integer getRun2EndCrnNo(RowLastno rowLastno) {
|
if (rowLastno == null) {
|
return null;
|
}
|
Integer startCrnNo = getRun2StartCrnNo(rowLastno);
|
if (rowLastno.geteCrnNo() != null && rowLastno.geteCrnNo() >= startCrnNo) {
|
return rowLastno.geteCrnNo();
|
}
|
int crnCount = resolveCrnCount(rowLastno);
|
if (crnCount <= 0) {
|
return startCrnNo;
|
}
|
return startCrnNo + crnCount - 1;
|
}
|
|
/**
|
* 兼容旧 currentRow 游标，把排号换算成对应的堆垛机号。
|
*/
|
private Integer resolveRun2CrnNoByCurrentRow(RowLastno rowLastno, Integer currentRow) {
|
if (rowLastno == null) {
|
return null;
|
}
|
Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
|
if (rowSpan == null || rowSpan <= 0) {
|
rowSpan = 2;
|
}
|
int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
|
int startCrnNo = getRun2StartCrnNo(rowLastno);
|
if (currentRow == null || currentRow <= 0) {
|
return startCrnNo;
|
}
|
int offset = Math.max(currentRow - startRow, 0) / rowSpan;
|
int crnNo = startCrnNo + offset;
|
Integer endCrnNo = getRun2EndCrnNo(rowLastno);
|
if (endCrnNo != null && crnNo > endCrnNo) {
|
return startCrnNo;
|
}
|
return crnNo;
|
}
|
|
private Integer getNextSequentialRun2CrnNo(RowLastno rowLastno, Integer currentCrnNo) {
|
if (rowLastno == null) {
|
return null;
|
}
|
Integer startCrnNo = getRun2StartCrnNo(rowLastno);
|
Integer endCrnNo = getRun2EndCrnNo(rowLastno);
|
if (currentCrnNo == null || currentCrnNo < startCrnNo) {
|
return startCrnNo;
|
}
|
if (endCrnNo != null && currentCrnNo >= endCrnNo) {
|
return startCrnNo;
|
}
|
return currentCrnNo + 1;
|
}
|
|
/**
|
* 解析 run2 下一轮应从哪台堆垛机开始。
|
*/
|
private Integer getNextRun2CurrentCrnNo(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo) {
|
if (!Cools.isEmpty(runnableCrnNos) && selectedCrnNo != null) {
|
int index = runnableCrnNos.indexOf(selectedCrnNo);
|
if (index >= 0) {
|
return runnableCrnNos.get((index + 1) % runnableCrnNos.size());
|
}
|
}
|
return getNextSequentialRun2CrnNo(rowLastno, resolveRun2CrnNo(rowLastno));
|
}
|
|
/**
|
* 在整仓轮询模式下推进到下一台堆垛机对应的起始排。
|
*/
|
private int getNextRun2CurrentRow(RowLastno rowLastno, int currentRow) {
|
Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
|
if (rowSpan == null || rowSpan <= 0) {
|
rowSpan = 2;
|
}
|
int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
|
int endRow = rowLastno.geteRow() == null ? currentRow : rowLastno.geteRow();
|
int lastStartRow = Math.max(startRow, endRow - rowSpan + 1);
|
if (currentRow >= lastStartRow) {
|
return startRow;
|
}
|
return currentRow + rowSpan;
|
}
|
|
/**
|
* 从指定起点开始生成完整的堆垛机轮询顺序。
|
*/
|
private List<Integer> getOrderedCrnNos(RowLastno rowLastno, Integer startCrnNo) {
|
List<Integer> orderedCrnNos = new ArrayList<>();
|
if (rowLastno == null) {
|
return orderedCrnNos;
|
}
|
int start = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo();
|
int end = rowLastno.geteCrnNo() == null ? start + rowLastno.getCrnQty() - 1 : rowLastno.geteCrnNo();
|
int first = startCrnNo == null ? start : startCrnNo;
|
if (first < start || first > end) {
|
first = start;
|
}
|
for (int crnNo = first; crnNo <= end; crnNo++) {
|
orderedCrnNos.add(crnNo);
|
}
|
for (int crnNo = start; crnNo < first; crnNo++) {
|
orderedCrnNos.add(crnNo);
|
}
|
return orderedCrnNos;
|
}
|
|
/**
|
* 优先按 s_crn_no/e_crn_no 反推真实堆垛机数量。
|
*
|
* 之前有逻辑错误把 asr_row_lastno.crn_qty 当成轮询游标写回，
|
* 导致“堆垛机数量”字段被污染。后续找位不能再直接信任 crn_qty，
|
* 否则会少扫堆垛机，表现出来就是任务长期偏向某几台堆垛机。
|
*/
|
private int resolveCrnCount(RowLastno rowLastno) {
|
if (rowLastno == null) {
|
return 0;
|
}
|
if (rowLastno.getsCrnNo() != null && rowLastno.geteCrnNo() != null && rowLastno.geteCrnNo() >= rowLastno.getsCrnNo()) {
|
return rowLastno.geteCrnNo() - rowLastno.getsCrnNo() + 1;
|
}
|
if (rowLastno.getCrnQty() != null && rowLastno.getCrnQty() > 0) {
|
return rowLastno.getCrnQty();
|
}
|
Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
|
if (rowSpan != null && rowSpan > 0 && rowLastno.getsRow() != null && rowLastno.geteRow() != null && rowLastno.geteRow() >= rowLastno.getsRow()) {
|
return (rowLastno.geteRow() - rowLastno.getsRow() + 1 + rowSpan - 1) / rowSpan;
|
}
|
return 0;
|
}
|
|
private Integer getCrnStartRow(RowLastno rowLastno, Integer crnNo) {
|
if (rowLastno == null || crnNo == null) {
|
return null;
|
}
|
Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
|
if (rowSpan == null || rowSpan <= 0) {
|
return null;
|
}
|
int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo();
|
int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
|
if (crnNo < startCrnNo) {
|
return null;
|
}
|
return startRow + (crnNo - startCrnNo) * rowSpan;
|
}
|
|
/**
|
* 按“可入 + 自动连线 + 无故障”判断堆垛机是否在线可分配。
|
*/
|
private boolean isCrnActive(Integer crnNo) {
|
if (crnNo == null) {
|
return false;
|
}
|
BasCrnp basCrnp = basCrnpService.selectById(crnNo);
|
if (Cools.isEmpty(basCrnp)) {
|
return false;
|
}
|
if (!"Y".equalsIgnoreCase(basCrnp.getInEnable())) {
|
return false;
|
}
|
if (basCrnp.getCrnSts() == null || basCrnp.getCrnSts() != 3) {
|
return false;
|
}
|
return basCrnp.getCrnErr() == null || basCrnp.getCrnErr() == 0;
|
}
|
|
/**
|
* 判断某台堆垛机是否可以参与 run2 入库找位。
|
*
|
* routeRequired=true:
|
* 普通入库必须同时满足设备可入、设备无故障、并且当前源站到该堆垛机存在有效目标站路径。
|
*
|
* routeRequired=false:
|
* 空托盘跨库区找位时，只校验设备主档、故障和可入状态，不把 sta_desc 路径当成拦截条件。
|
* 这样做是为了先满足“能找到库位”，目标站路径由后续主数据补齐。
|
*/
|
private boolean canRun2CrnAcceptPakin(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo) {
|
return canRun2CrnAcceptPakin(rowLastno, staDescId, sourceStaNo, crnNo, true);
|
}
|
|
private boolean canRun2CrnAcceptPakin(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo, boolean routeRequired) {
|
if (!isCrnActive(crnNo)) {
|
return false;
|
}
|
if (!routeRequired) {
|
return true;
|
}
|
if (!Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
return true;
|
}
|
StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo));
|
return !Cools.isEmpty(staDesc) && !Cools.isEmpty(staDesc.getCrnStn());
|
}
|
|
/**
|
* 按既定轮询顺序过滤出真正可参与本次找位的堆垛机列表。
|
*/
|
private List<Integer> getOrderedRunnableRun2CrnNos(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, List<Integer> orderedCrnNos) {
|
return getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, orderedCrnNos, true);
|
}
|
|
private List<Integer> getOrderedRunnableRun2CrnNos(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, List<Integer> orderedCrnNos, boolean routeRequired) {
|
List<Integer> runnableCrnNos = new ArrayList<>();
|
if (Cools.isEmpty(orderedCrnNos)) {
|
return runnableCrnNos;
|
}
|
for (Integer candidateCrnNo : orderedCrnNos) {
|
if (canRun2CrnAcceptPakin(rowLastno, staDescId, sourceStaNo, candidateCrnNo, routeRequired)) {
|
runnableCrnNos.add(candidateCrnNo);
|
}
|
}
|
return runnableCrnNos;
|
}
|
|
/**
|
* 根据本次命中的堆垛机，把轮询游标推进到下一台可参与轮询的堆垛机。
|
*/
|
private int getNextRun2CurrentRow(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo, int currentRow) {
|
if (Cools.isEmpty(runnableCrnNos) || selectedCrnNo == null) {
|
return getNextRun2CurrentRow(rowLastno, currentRow);
|
}
|
int index = runnableCrnNos.indexOf(selectedCrnNo);
|
if (index < 0) {
|
return getNextRun2CurrentRow(rowLastno, currentRow);
|
}
|
Integer nextCrnNo = runnableCrnNos.get((index + 1) % runnableCrnNos.size());
|
Integer nextRow = getCrnStartRow(rowLastno, nextCrnNo);
|
return nextRow == null ? getNextRun2CurrentRow(rowLastno, currentRow) : nextRow;
|
}
|
|
private Run2Cursor getNextRun2Cursor(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo, int currentRow) {
|
if (rowLastno == null) {
|
return null;
|
}
|
Integer nextCrnNo = getNextRun2CurrentCrnNo(rowLastno, runnableCrnNos, selectedCrnNo);
|
Integer nextRow = nextCrnNo == null ? null : getCrnStartRow(rowLastno, nextCrnNo);
|
if (nextRow == null) {
|
int baseRow = currentRow == 0 ? (rowLastno.getsRow() == null ? 1 : rowLastno.getsRow()) : currentRow;
|
nextRow = getNextRun2CurrentRow(rowLastno, baseRow);
|
nextCrnNo = resolveRun2CrnNoByCurrentRow(rowLastno, nextRow);
|
}
|
return new Run2Cursor(nextRow, nextCrnNo);
|
}
|
|
private void updateRun2Cursor(RowLastno rowLastno, List<Integer> runnableCrnNos, Integer selectedCrnNo, int currentRow) {
|
if (rowLastno == null) {
|
return;
|
}
|
Run2Cursor nextCursor = getNextRun2Cursor(rowLastno, runnableCrnNos, selectedCrnNo, currentRow);
|
if (nextCursor == null) {
|
return;
|
}
|
rowLastno.setCurrentRow(nextCursor.currentRow);
|
rowLastno.setCurrentCrnNo(nextCursor.currentCrnNo);
|
rowLastnoService.updateById(rowLastno);
|
}
|
|
/**
|
* 构造空托盘跨库区搜索顺序：
|
* 先当前库区，再依次补足其它库区，避免重复。
|
*/
|
private List<Integer> buildAreaSearchOrder(Integer preferredArea) {
|
LinkedHashSet<Integer> areaOrder = new LinkedHashSet<>();
|
if (preferredArea != null && preferredArea >= 1 && preferredArea <= 3) {
|
areaOrder.add(preferredArea);
|
}
|
for (int area = 1; area <= 3; area++) {
|
areaOrder.add(area);
|
}
|
return new ArrayList<>(areaOrder);
|
}
|
|
/**
|
* 预览 run2 当前会参与的库区、堆垛机顺序和深浅排画像，不落任务档。
|
*/
|
public Map<String, Object> previewRun2Allocation(BasCrnDepthRuleRuntimePreviewParam param) {
|
if (param == null || param.getStaDescId() == null || param.getSourceStaNo() == null) {
|
throw new CoolException("路径ID和源站不能为空");
|
}
|
FindLocNoAttributeVo findLocNoAttributeVo = new FindLocNoAttributeVo();
|
findLocNoAttributeVo.setMatnr(param.getMatnr());
|
findLocNoAttributeVo.setOutArea(param.getOutArea());
|
|
LocTypeDto locTypeDto = new LocTypeDto();
|
locTypeDto.setLocType1(param.getLocType1());
|
locTypeDto.setLocType2(param.getLocType2());
|
locTypeDto.setLocType3(param.getLocType3());
|
locTypeDto = normalizeLocTypeDto(param.getStaDescId(), findLocNoAttributeVo, locTypeDto);
|
|
Integer whsType = Utils.GetWhsType(param.getSourceStaNo());
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("未找到仓库轮询规则");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
Integer preferredArea = resolvePreferredArea(param.getSourceStaNo(), findLocNoAttributeVo);
|
boolean emptyPalletRequest = isEmptyPalletRequest(param.getStaDescId(), findLocNoAttributeVo);
|
|
Map<String, Object> result = new HashMap<String, Object>();
|
result.put("whsType", whsType);
|
result.put("preferredArea", preferredArea);
|
result.put("emptyPallet", emptyPalletRequest);
|
result.put("locType", locTypeDto);
|
result.put("stationPriorityEntries", Utils.getStationStorageAreaName(
|
param.getSourceStaNo(),
|
locTypeDto == null || locTypeDto.getLocType1() == null ? null : locTypeDto.getLocType1().intValue(),
|
findLocNoAttributeVo.getMatnr()));
|
|
List<Integer> orderedCrnNos = getOrderedCrnNos(rowLastno, resolveRun2CrnNo(rowLastno));
|
List<Integer> runnableCrnNos = getOrderedRunnableRun2CrnNos(rowLastno, param.getStaDescId(), param.getSourceStaNo(), orderedCrnNos);
|
result.put("orderedCrnNos", orderedCrnNos);
|
result.put("runnableCrnNos", runnableCrnNos);
|
|
if (emptyPalletRequest) {
|
List<Integer> areaSearchOrder = buildAreaSearchOrder(preferredArea);
|
List<Map<String, Object>> searchStages = new ArrayList<Map<String, Object>>();
|
for (LocTypeDto stageLocTypeDto : buildEmptyPalletSearchLocTypes(locTypeDto)) {
|
List<Map<String, Object>> areaPreviews = new ArrayList<Map<String, Object>>();
|
for (Integer area : areaSearchOrder) {
|
RowLastno areaRowLastno = getAreaRowLastno(area, rowLastno);
|
RowLastnoType areaRowLastnoType = rowLastnoTypeService.selectById(areaRowLastno.getTypeId());
|
List<Integer> areaOrderedCrnNos = getOrderedCrnNos(areaRowLastno, resolveRun2CrnNo(areaRowLastno));
|
List<Integer> areaRunnableCrnNos = getOrderedRunnableRun2CrnNos(areaRowLastno, param.getStaDescId(),
|
param.getSourceStaNo(), areaOrderedCrnNos, false);
|
Map<String, Object> areaItem = new HashMap<String, Object>();
|
areaItem.put("area", area);
|
areaItem.put("orderedCrnNos", areaOrderedCrnNos);
|
areaItem.put("runnableCrnNos", areaRunnableCrnNos);
|
areaItem.put("profiles", buildRun2ProfilePreview(areaRowLastno, areaRowLastnoType, areaOrderedCrnNos,
|
param.getStaDescId(), param.getSourceStaNo(), stageLocTypeDto));
|
areaPreviews.add(areaItem);
|
}
|
Map<String, Object> stageItem = new HashMap<String, Object>();
|
stageItem.put("stageCode", buildEmptyPalletStageCode(locTypeDto, stageLocTypeDto));
|
stageItem.put("locType", stageLocTypeDto);
|
stageItem.put("areaSearchOrder", areaSearchOrder);
|
stageItem.put("areaPreviews", areaPreviews);
|
searchStages.add(stageItem);
|
}
|
result.put("areaSearchOrder", areaSearchOrder);
|
result.put("searchStages", searchStages);
|
return result;
|
}
|
|
if (preferredArea != null) {
|
List<Integer> preferredCrnNos = filterCrnNosByRows(rowLastno, orderedCrnNos, getRun2AreaRows(preferredArea, rowLastno));
|
result.put("candidateCrnNos", preferredCrnNos);
|
result.put("profiles", buildRun2ProfilePreview(rowLastno, rowLastnoType, preferredCrnNos,
|
param.getStaDescId(), param.getSourceStaNo(), locTypeDto));
|
result.put("areaMode", "preferred-area-only");
|
return result;
|
}
|
|
result.put("candidateCrnNos", orderedCrnNos);
|
result.put("profiles", buildRun2ProfilePreview(rowLastno, rowLastnoType, orderedCrnNos,
|
param.getStaDescId(), param.getSourceStaNo(), locTypeDto));
|
result.put("areaMode", "warehouse-round-robin");
|
return result;
|
}
|
|
/**
|
* 组装某批堆垛机的运行时画像预览数据。
|
*/
|
private List<Map<String, Object>> buildRun2ProfilePreview(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> crnNos,
|
Integer staDescId, Integer sourceStaNo, LocTypeDto locTypeDto) {
|
List<Map<String, Object>> profiles = new ArrayList<Map<String, Object>>();
|
if (Cools.isEmpty(crnNos)) {
|
return profiles;
|
}
|
for (Integer crnNo : crnNos) {
|
CrnDepthRuleProfile profile = basCrnDepthRuleService.resolveProfile(rowLastno, crnNo, getCrnStartRow(rowLastno, crnNo));
|
Map<String, Object> item = new HashMap<String, Object>();
|
item.put("crnNo", crnNo);
|
item.put("active", isCrnActive(crnNo));
|
item.put("targetStaNo", resolveTargetStaNo(rowLastno, staDescId, sourceStaNo, crnNo));
|
item.put("layoutType", profile == null ? null : profile.getLayoutType());
|
item.put("source", profile == null ? null : profile.getSource());
|
item.put("searchRows", profile == null ? null : profile.getSearchRows());
|
item.put("shallowRows", profile == null ? null : profile.getShallowRows());
|
item.put("deepRows", profile == null ? null : profile.getDeepRows());
|
LocMast firstMatchLoc = findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, crnNo,
|
getCrnStartRow(rowLastno, crnNo), locTypeDto);
|
item.put("firstMatchLocNo", firstMatchLoc == null ? null : firstMatchLoc.getLocNo());
|
item.put("assignableLocCount", countAssignableLocForCrn(rowLastno, rowLastnoType, crnNo,
|
getCrnStartRow(rowLastno, crnNo) == null ? 0 : getCrnStartRow(rowLastno, crnNo), locTypeDto));
|
profiles.add(item);
|
}
|
return profiles;
|
}
|
|
/**
|
* 根据库区取该库区对应的轮询记录。
|
* 当前库里 1/2/3 库区正好复用了 asr_row_lastno 的 whs_type 主键，因此这里直接按 area 取。
|
* 如果缺主数据，就回退到当前源站所在仓的 rowLastno，避免直接空指针。
|
*/
|
private RowLastno getAreaRowLastno(Integer area, RowLastno defaultRowLastno) {
|
if (area != null && area > 0) {
|
RowLastno areaRowLastno = rowLastnoService.selectById(area);
|
if (!Cools.isEmpty(areaRowLastno)) {
|
return areaRowLastno;
|
}
|
}
|
return defaultRowLastno;
|
}
|
|
/**
|
* 空托盘 run2 专用搜索链路。
|
*
|
* 执行顺序：
|
* 1. 先按固定规格阶段构造 4 段式 locType 回退顺序。
|
* 2. 每个规格阶段都按“当前库区 -> 其它库区”的顺序搜索。
|
* 3. 每个库区内部都按该库区自己的 rowLastno/currentRow 做轮询均分。
|
*
|
* 这里故意不复用普通 run2 的“推荐排 -> 当前库区排 -> 其它排”逻辑，
|
* 因为空托盘的业务口径已经切换成“按库区找堆垛机”，不是按推荐排找巷道。
|
*/
|
private Run2AreaSearchResult findEmptyPalletRun2Loc(RowLastno defaultRowLastno, Integer staDescId, Integer sourceStaNo,
|
StartupDto startupDto, Integer preferredArea, LocTypeDto locTypeDto) {
|
for (LocTypeDto stageLocTypeDto : buildEmptyPalletSearchLocTypes(locTypeDto)) {
|
String stageCode = buildEmptyPalletStageCode(locTypeDto, stageLocTypeDto);
|
Run2AreaSearchResult searchResult = findEmptyPalletRun2AreaLoc(defaultRowLastno, staDescId, sourceStaNo,
|
startupDto, preferredArea, stageLocTypeDto, stageCode);
|
if (!Cools.isEmpty(searchResult) && !Cools.isEmpty(searchResult.locMast)) {
|
return searchResult;
|
}
|
}
|
return null;
|
}
|
|
private Run2AreaSearchResult findEmptyPalletRun2AreaLoc(RowLastno defaultRowLastno, Integer staDescId, Integer sourceStaNo,
|
StartupDto startupDto, Integer preferredArea, LocTypeDto locTypeDto,
|
String stageCode) {
|
for (Integer area : buildAreaSearchOrder(preferredArea)) {
|
RowLastno areaRowLastno = getAreaRowLastno(area, defaultRowLastno);
|
if (Cools.isEmpty(areaRowLastno)) {
|
continue;
|
}
|
RowLastnoType areaRowLastnoType = rowLastnoTypeService.selectById(areaRowLastno.getTypeId());
|
if (Cools.isEmpty(areaRowLastnoType)) {
|
continue;
|
}
|
Integer areaStartCrnNo = resolveRun2CrnNo(areaRowLastno);
|
List<Integer> orderedAreaCrnNos = getOrderedCrnNos(areaRowLastno, areaStartCrnNo);
|
// 空托盘跨库区时只筛设备主档和故障状态，不强依赖 sta_desc。
|
List<Integer> runnableAreaCrnNos = getOrderedRunnableRun2CrnNos(areaRowLastno, staDescId, sourceStaNo, orderedAreaCrnNos, false);
|
if (Cools.isEmpty(runnableAreaCrnNos)) {
|
continue;
|
}
|
LocMast locMast = findRun2EmptyLocByCrnNos(areaRowLastno, areaRowLastnoType, runnableAreaCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, area, stageCode + "-area-" + area, false);
|
if (!Cools.isEmpty(locMast)) {
|
return new Run2AreaSearchResult(locMast, areaRowLastno, runnableAreaCrnNos);
|
}
|
}
|
return null;
|
}
|
|
/**
|
* 空托盘命中库位后，按命中库区回写该库区自己的轮询游标。
|
* 这样 A/B/C 三个库区会分别维护各自的“下一台堆垛机”，不会互相覆盖。
|
*/
|
private void advanceEmptyPalletRun2Cursor(Run2AreaSearchResult searchResult, LocMast locMast) {
|
if (searchResult == null || searchResult.rowLastno == null || locMast == null) {
|
return;
|
}
|
RowLastno updateRowLastno = searchResult.rowLastno;
|
int currentRow = updateRowLastno.getCurrentRow() == null ? 0 : updateRowLastno.getCurrentRow();
|
updateRun2Cursor(updateRowLastno, searchResult.runnableCrnNos, locMast.getCrnNo(), currentRow);
|
}
|
|
/**
|
* 普通物料 run2 找位主流程。
|
*
|
* 执行顺序：
|
* 1. 先看站点是否配置了“堆垛机 + 库位类型”优先级。
|
* 2. 没配库区时，直接按当前 run2 轮询顺序找位。
|
* 3. 配了库区时，只在当前库区查找，普通托盘不跨库区兜底。
|
*/
|
private Run2SearchResult findNormalRun2Loc(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer sourceStaNo,
|
Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto,
|
StartupDto startupDto, Integer preferredArea, List<Integer> orderedCrnNos) {
|
List<Map<String, Integer>> stationCrnLocTypes = Utils.getStationStorageAreaName(
|
sourceStaNo,
|
locTypeDto == null || locTypeDto.getLocType1() == null ? null : locTypeDto.getLocType1().intValue(),
|
findLocNoAttributeVo == null ? null : findLocNoAttributeVo.getMatnr());
|
if (!Cools.isEmpty(stationCrnLocTypes)) {
|
// 站点优先级只是“优先尝试”，没有命中时必须继续走默认/库区回退，
|
// 否则会把“优先候选无位”误判成“整仓无位”。
|
LocMast locMast = findRun2EmptyLocByCrnLocTypeEntries(rowLastno, rowLastnoType, stationCrnLocTypes,
|
locTypeDto, staDescId, sourceStaNo, startupDto, preferredArea, "station-priority");
|
if (!Cools.isEmpty(locMast)) {
|
return new Run2SearchResult(locMast, rowLastno,
|
getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, extractCrnNos(stationCrnLocTypes)));
|
}
|
}
|
List<Integer> candidateCrnNos;
|
if (preferredArea == null) {
|
candidateCrnNos = new ArrayList<>(orderedCrnNos);
|
} else {
|
candidateCrnNos = filterCrnNosByRows(rowLastno, orderedCrnNos, getRun2AreaRows(preferredArea, rowLastno));
|
}
|
List<Integer> runnableCrnNos = getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, candidateCrnNos);
|
LocMast locMast = findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, preferredArea == null ? "default" : "preferred-area");
|
return new Run2SearchResult(locMast, rowLastno, runnableCrnNos);
|
}
|
|
/**
|
* 普通物料命中库位后，沿用 run2 原有的全仓轮询游标推进方式。
|
*/
|
private void advanceNormalRun2Cursor(RowLastno rowLastno, int curRow) {
|
updateRun2Cursor(rowLastno, null, null, curRow);
|
}
|
|
/**
|
* 普通物料游标优先按“本次真正可用的堆垛机集合”推进。
|
*
|
* 这样即使库区定义里存在不存在的堆垛机，或者路径主数据只覆盖部分堆垛机，
|
* 满板任务也会在真实可作业的堆垛机之间轮询，不会因为理论堆垛机号的空洞而长期回落到同一台。
|
*/
|
private void advanceNormalRun2Cursor(RowLastno rowLastno, int curRow, List<Integer> runnableCrnNos, Integer selectedCrnNo) {
|
updateRun2Cursor(rowLastno, runnableCrnNos, selectedCrnNo, curRow);
|
}
|
|
/**
|
* 根据排范围把整仓堆垛机顺序裁剪为某个库区内的堆垛机集合。
|
*/
|
private List<Integer> filterCrnNosByRows(RowLastno rowLastno, List<Integer> orderedCrnNos, List<Integer> rows) {
|
if (Cools.isEmpty(rows)) {
|
return new ArrayList<>(orderedCrnNos);
|
}
|
LinkedHashSet<Integer> rowSet = new LinkedHashSet<>(rows);
|
List<Integer> result = new ArrayList<>();
|
Integer rowSpan = getCrnRowSpan(rowLastno.getTypeId());
|
if (rowSpan == null || rowSpan <= 0) {
|
rowSpan = 2;
|
}
|
int startCrnNo = rowLastno.getsCrnNo() == null ? 1 : rowLastno.getsCrnNo();
|
int startRow = rowLastno.getsRow() == null ? 1 : rowLastno.getsRow();
|
int endRow = rowLastno.geteRow() == null ? Integer.MAX_VALUE : rowLastno.geteRow();
|
for (Integer crnNo : orderedCrnNos) {
|
if (crnNo == null || crnNo < startCrnNo) {
|
continue;
|
}
|
int crnOffset = crnNo - startCrnNo;
|
int crnStartRow = startRow + crnOffset * rowSpan;
|
for (int row = crnStartRow; row < crnStartRow + rowSpan && row <= endRow; row++) {
|
if (rowSet.contains(row)) {
|
result.add(crnNo);
|
break;
|
}
|
}
|
}
|
return result;
|
}
|
|
/**
|
* 解析当前源站到目标堆垛机的入库目标站号。
|
*/
|
private Integer resolveTargetStaNo(RowLastno rowLastno, Integer staDescId, Integer sourceStaNo, Integer crnNo) {
|
if (!Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
return null;
|
}
|
StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo));
|
if (Cools.isEmpty(staDesc)) {
|
log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
return null;
|
}
|
BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (Cools.isEmpty(staNo)) {
|
log.error("目标站{}不存在", staDesc.getCrnStn());
|
return null;
|
}
|
return staNo.getDevNo();
|
}
|
|
private void logRun2NoMatch(String stage, Integer sourceStaNo, Integer preferredArea, List<Integer> candidateCrnNos,
|
LocTypeDto locTypeDto, List<Integer> crnErrorCrns, List<Integer> routeBlockedCrns,
|
List<Integer> noEmptyCrns, List<Integer> locTypeBlockedCrns) {
|
log.warn("run2 no location. stage={}, sourceStaNo={}, preferredArea={}, candidateCrnNos={}, crnErrorCrns={}, routeBlockedCrns={}, noEmptyCrns={}, locTypeBlockedCrns={}, spec={}",
|
stage, sourceStaNo, preferredArea, candidateCrnNos, crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns,
|
JSON.toJSONString(locTypeDto));
|
}
|
|
/**
|
* 按给定堆垛机顺序依次找空库位。
|
*
|
* 这里同时承担三类过滤：
|
* 1. 设备侧过滤：堆垛机故障或不存在时直接跳过。
|
* 2. 路径侧过滤：当前源站到该堆垛机目标站无路径时跳过。
|
* 3. 库位侧过滤：无空库位或库位规格不匹配时跳过。
|
*
|
* 对空托盘来说，candidateCrnNos 由 run2 的轮询顺序生成，因此天然具备“均分到每个堆垛机”的效果。
|
*/
|
private LocMast findRun2EmptyLocByCrnNos(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> candidateCrnNos,
|
LocTypeDto locTypeDto, Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage) {
|
return findRun2EmptyLocByCrnNos(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, true);
|
}
|
|
private LocMast findRun2EmptyLocByCrnNos(RowLastno rowLastno, RowLastnoType rowLastnoType, List<Integer> candidateCrnNos,
|
LocTypeDto locTypeDto, Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage, boolean routeRequired) {
|
if (Cools.isEmpty(candidateCrnNos)) {
|
log.warn("run2 skip empty candidate list. stage={}, sourceStaNo={}, preferredArea={}, spec={}",
|
stage, sourceStaNo, preferredArea, JSON.toJSONString(locTypeDto));
|
return null;
|
}
|
List<Integer> crnErrorCrns = new ArrayList<>();
|
List<Integer> routeBlockedCrns = new ArrayList<>();
|
List<Integer> noEmptyCrns = new ArrayList<>();
|
List<Integer> locTypeBlockedCrns = new ArrayList<>();
|
return findRun2EmptyLocByCrnNosRecursively(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, routeRequired, 0,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
|
private LocMast findRun2EmptyLocByCrnNosRecursively(RowLastno rowLastno, RowLastnoType rowLastnoType,
|
List<Integer> candidateCrnNos, LocTypeDto locTypeDto,
|
Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage, boolean routeRequired, int index,
|
List<Integer> crnErrorCrns, List<Integer> routeBlockedCrns,
|
List<Integer> noEmptyCrns, List<Integer> locTypeBlockedCrns) {
|
if (index >= candidateCrnNos.size()) {
|
logRun2NoMatch(stage, sourceStaNo, preferredArea, candidateCrnNos, locTypeDto,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
return null;
|
}
|
Integer candidateCrnNo = candidateCrnNos.get(index);
|
if (!isCrnActive(candidateCrnNo)) {
|
crnErrorCrns.add(candidateCrnNo);
|
return findRun2EmptyLocByCrnNosRecursively(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, routeRequired, index + 1,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
Integer targetStaNo = routeRequired ? resolveTargetStaNo(rowLastno, staDescId, sourceStaNo, candidateCrnNo) : null;
|
if (routeRequired && Utils.BooleanWhsTypeSta(rowLastno, staDescId) && targetStaNo == null) {
|
routeBlockedCrns.add(candidateCrnNo);
|
return findRun2EmptyLocByCrnNosRecursively(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, routeRequired, index + 1,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
Integer preferredNearRow = getCrnStartRow(rowLastno, candidateCrnNo);
|
LocMast candidateLoc = findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, candidateCrnNo,
|
preferredNearRow, locTypeDto);
|
if (Cools.isEmpty(candidateLoc)) {
|
int availableLocCount = countAssignableLocForCrn(rowLastno, rowLastnoType, candidateCrnNo,
|
preferredNearRow == null ? 0 : preferredNearRow, locTypeDto);
|
if (availableLocCount <= 0) {
|
noEmptyCrns.add(candidateCrnNo);
|
} else {
|
locTypeBlockedCrns.add(candidateCrnNo);
|
}
|
return findRun2EmptyLocByCrnNosRecursively(rowLastno, rowLastnoType, candidateCrnNos, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, routeRequired, index + 1,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
if (targetStaNo != null) {
|
startupDto.setStaNo(targetStaNo);
|
}
|
return candidateLoc;
|
}
|
|
/**
|
* 按站点配置的“堆垛机 + 高低类型”优先级找位，并套用统一均衡策略。
|
*/
|
private LocMast findRun2EmptyLocByCrnLocTypeEntries(RowLastno rowLastno, RowLastnoType rowLastnoType,
|
List<Map<String, Integer>> crnLocTypeEntries, LocTypeDto locTypeDto,
|
Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage) {
|
if (Cools.isEmpty(crnLocTypeEntries)) {
|
log.warn("run2 skip empty crn-locType list. stage={}, sourceStaNo={}, preferredArea={}, spec={}",
|
stage, sourceStaNo, preferredArea, JSON.toJSONString(locTypeDto));
|
return null;
|
}
|
List<Integer> candidateCrnNos = extractCrnNos(crnLocTypeEntries);
|
List<Integer> crnErrorCrns = new ArrayList<>();
|
List<Integer> routeBlockedCrns = new ArrayList<>();
|
List<Integer> noEmptyCrns = new ArrayList<>();
|
List<Integer> locTypeBlockedCrns = new ArrayList<>();
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, 0, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
|
private LocMast findRun2EmptyLocByCrnLocTypeEntriesRecursively(RowLastno rowLastno, RowLastnoType rowLastnoType,
|
List<Map<String, Integer>> crnLocTypeEntries, LocTypeDto locTypeDto,
|
Integer staDescId, Integer sourceStaNo, StartupDto startupDto,
|
Integer preferredArea, String stage, int index,
|
List<Integer> candidateCrnNos, List<Integer> crnErrorCrns,
|
List<Integer> routeBlockedCrns, List<Integer> noEmptyCrns,
|
List<Integer> locTypeBlockedCrns) {
|
if (index >= crnLocTypeEntries.size()) {
|
logRun2NoMatch(stage, sourceStaNo, preferredArea, candidateCrnNos, locTypeDto, crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
return null;
|
}
|
Map<String, Integer> crnLocTypeEntry = crnLocTypeEntries.get(index);
|
Integer candidateCrnNo = crnLocTypeEntry == null ? null : crnLocTypeEntry.get("crnNo");
|
Short candidateLocType1 = crnLocTypeEntry == null || crnLocTypeEntry.get("locType1") == null
|
? null : crnLocTypeEntry.get("locType1").shortValue();
|
if (!isCrnActive(candidateCrnNo)) {
|
crnErrorCrns.add(candidateCrnNo);
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
Integer targetStaNo = resolveTargetStaNo(rowLastno, staDescId, sourceStaNo, candidateCrnNo);
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && targetStaNo == null) {
|
routeBlockedCrns.add(candidateCrnNo);
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
LocTypeDto searchLocTypeDto = buildRun2SearchLocTypeDto(locTypeDto, candidateLocType1);
|
Integer preferredNearRow = getCrnStartRow(rowLastno, candidateCrnNo);
|
LocMast candidateLoc = findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, candidateCrnNo,
|
preferredNearRow, searchLocTypeDto);
|
if (Cools.isEmpty(candidateLoc)) {
|
int availableLocCount = countAssignableLocForCrn(rowLastno, rowLastnoType, candidateCrnNo,
|
preferredNearRow == null ? 0 : preferredNearRow, searchLocTypeDto);
|
if (availableLocCount <= 0) {
|
noEmptyCrns.add(candidateCrnNo);
|
} else {
|
locTypeBlockedCrns.add(candidateCrnNo);
|
}
|
return findRun2EmptyLocByCrnLocTypeEntriesRecursively(rowLastno, rowLastnoType, crnLocTypeEntries, locTypeDto,
|
staDescId, sourceStaNo, startupDto, preferredArea, stage, index + 1, candidateCrnNos,
|
crnErrorCrns, routeBlockedCrns, noEmptyCrns, locTypeBlockedCrns);
|
}
|
if (targetStaNo != null) {
|
startupDto.setStaNo(targetStaNo);
|
}
|
return candidateLoc;
|
}
|
|
/**
|
* 从站点优先级配置中抽取不重复的堆垛机顺序。
|
*/
|
private List<Integer> extractCrnNos(List<Map<String, Integer>> crnLocTypeEntries) {
|
LinkedHashSet<Integer> orderedCrnNos = new LinkedHashSet<>();
|
if (Cools.isEmpty(crnLocTypeEntries)) {
|
return new ArrayList<>();
|
}
|
for (Map<String, Integer> crnLocTypeEntry : crnLocTypeEntries) {
|
if (crnLocTypeEntry == null || crnLocTypeEntry.get("crnNo") == null) {
|
continue;
|
}
|
orderedCrnNos.add(crnLocTypeEntry.get("crnNo"));
|
}
|
return new ArrayList<>(orderedCrnNos);
|
}
|
|
/**
|
* 用站点优先级里的 locType1 覆盖本次查询的高度条件。
|
*/
|
private LocTypeDto buildRun2SearchLocTypeDto(LocTypeDto locTypeDto, Short candidateLocType1) {
|
if (locTypeDto == null && candidateLocType1 == null) {
|
return null;
|
}
|
LocTypeDto searchLocTypeDto = new LocTypeDto();
|
if (locTypeDto != null) {
|
searchLocTypeDto.setLocType1(locTypeDto.getLocType1());
|
searchLocTypeDto.setLocType2(locTypeDto.getLocType2());
|
searchLocTypeDto.setLocType3(locTypeDto.getLocType3());
|
searchLocTypeDto.setSiteId(locTypeDto.getSiteId());
|
}
|
if (candidateLocType1 != null) {
|
searchLocTypeDto.setLocType1(candidateLocType1);
|
}
|
return searchLocTypeDto;
|
}
|
|
/**
|
* 按站点优先配置直接查某台堆垛机上的第一个可用空库位。
|
*/
|
private LocMast findRun2OrderedEmptyLocByCrnLocType(RowLastnoType rowLastnoType, Integer candidateCrnNo,
|
Short candidateLocType1, LocTypeDto locTypeDto) {
|
if (candidateCrnNo == null) {
|
return null;
|
}
|
Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>()
|
.eq("crn_no", candidateCrnNo)
|
.eq("loc_sts", "O");
|
if (candidateLocType1 != null) {
|
wrapper.eq("loc_type1", candidateLocType1);
|
}
|
applyLocTypeFilters(wrapper, locTypeDto, false);
|
// 单伸堆垛机按层、列递增顺序找第一个空库位。
|
if (rowLastnoType != null && rowLastnoType.getType() != null && (rowLastnoType.getType() == 1 || rowLastnoType.getType() == 2)) {
|
wrapper.orderBy("lev1", true).orderBy("bay1", true);
|
} else {
|
wrapper.orderBy("lev1", true).orderBy("bay1", true);
|
}
|
LocMast candidateLoc = locMastService.selectOne(wrapper);
|
if (Cools.isEmpty(candidateLoc)) {
|
return null;
|
}
|
if (locTypeDto != null && !VersionUtils.locMoveCheckLocTypeComplete(candidateLoc, locTypeDto)) {
|
return null;
|
}
|
return candidateLoc;
|
}
|
|
private Optional<CrnRowInfo> findAvailableCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times,
|
FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto,
|
RowLastnoType rowLastnoType) {
|
int attempt = times;
|
while (attempt < crnNumber * 4) {
|
int[] params = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
|
curRow = params[1];
|
int crnNo = params[2];
|
// if (!basCrnpService.checkSiteError(crnNo, true)) {
|
// attempt++;
|
// continue;
|
// }
|
int rowCount = params[0];
|
int nearRow = params[3];
|
|
// 只取数量判断，避免拉整 list
|
int availableLocCount = locMastService.selectCount(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow)
|
.eq("loc_sts", "O")
|
.eq("whs_type", 1));
|
int crnCountO = wrkMastService.selectCount(new EntityWrapper<WrkMast>()
|
.eq("crn_no", crnNo).le("io_type", 100));
|
if (availableLocCount - crnCountO <= 2) { // 可以提成常量，比如 MIN_SPARE_SLOTS = 2
|
log.error("{}号堆垛机没有空库位！！！ 尺寸规格： {}， 轮询次数：{}", crnNo, JSON.toJSONString(locTypeDto), attempt);
|
attempt++;
|
continue;
|
}
|
return Optional.of(new CrnRowInfo(crnNo, nearRow, curRow, rowCount, attempt));
|
}
|
return Optional.empty();
|
}
|
|
private Optional<CrnRowInfo> findBalancedCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times,
|
FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto,
|
RowLastnoType rowLastnoType) {
|
int maxScanTimes = Math.max(crnNumber * 2, 1);
|
int scanCurRow = curRow;
|
Map<Integer, Integer> availableLocCountCache = new HashMap<>();
|
Map<Integer, Integer> crnTaskCountCache = new HashMap<>();
|
|
CrnRowInfo bestInfo = null;
|
int bestTaskCount = Integer.MAX_VALUE;
|
int bestSpareLocCount = Integer.MIN_VALUE;
|
int bestOffset = Integer.MAX_VALUE;
|
CrnRowInfo fallbackInfo = null;
|
int fallbackTaskCount = Integer.MAX_VALUE;
|
int fallbackAvailableLocCount = Integer.MIN_VALUE;
|
int fallbackOffset = Integer.MAX_VALUE;
|
|
for (int attempt = 0; attempt < maxScanTimes; attempt++) {
|
int[] params = Utils.LocNecessaryParameters(rowLastno, scanCurRow, crnNumber);
|
scanCurRow = params[1];
|
int rowCount = params[0];
|
int crnNo = params[2];
|
int nearRow = params[3];
|
|
if (attempt < times) {
|
continue;
|
}
|
|
int availableLocCount = availableLocCountCache.computeIfAbsent(crnNo, key ->
|
countAvailableLocForCrn(rowLastno, rowLastnoType, key, nearRow));
|
int crnTaskCount = crnTaskCountCache.computeIfAbsent(crnNo, key ->
|
wrkMastService.selectCount(new EntityWrapper<WrkMast>()
|
.eq("crn_no", key)
|
.le("io_type", 100)));
|
int spareLocCount = availableLocCount - crnTaskCount;
|
int offset = attempt - times;
|
|
if (availableLocCount > 0 && isBetterCrnCandidate(crnTaskCount, availableLocCount, offset,
|
fallbackTaskCount, fallbackAvailableLocCount, fallbackOffset)) {
|
fallbackInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt);
|
fallbackTaskCount = crnTaskCount;
|
fallbackAvailableLocCount = availableLocCount;
|
fallbackOffset = offset;
|
}
|
|
if (spareLocCount <= MIN_SPARE_LOC_COUNT) {
|
log.warn("{}号堆垛机可用空库位余量不足，降级候选继续保留。尺寸规格：{}，轮询次数：{}", crnNo, JSON.toJSONString(locTypeDto), attempt);
|
continue;
|
}
|
|
if (isBetterCrnCandidate(crnTaskCount, spareLocCount, offset, bestTaskCount, bestSpareLocCount, bestOffset)) {
|
bestInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt);
|
bestTaskCount = crnTaskCount;
|
bestSpareLocCount = spareLocCount;
|
bestOffset = offset;
|
}
|
}
|
if (bestInfo != null) {
|
return Optional.of(bestInfo);
|
}
|
if (fallbackInfo != null) {
|
log.warn("堆垛机均衡分配未找到满足余量阈值的候选，降级使用仍有空位的堆垛机: crnNo={}", fallbackInfo.getCrnNo());
|
}
|
return Optional.ofNullable(fallbackInfo);
|
}
|
|
private boolean isBetterCrnCandidate(int taskCount, int spareLocCount, int offset,
|
int bestTaskCount, int bestSpareLocCount, int bestOffset) {
|
if (taskCount != bestTaskCount) {
|
return taskCount < bestTaskCount;
|
}
|
if (spareLocCount != bestSpareLocCount) {
|
return spareLocCount > bestSpareLocCount;
|
}
|
return offset < bestOffset;
|
}
|
|
/**
|
* 推导库位主档查询时应使用的 whsType。
|
*/
|
private Long resolveLocWhsType(RowLastno rowLastno, RowLastnoType rowLastnoType) {
|
if (rowLastno != null && rowLastno.getWhsType() != null) {
|
return rowLastno.getWhsType().longValue();
|
}
|
if (rowLastnoType != null && rowLastnoType.getType() != null) {
|
return rowLastnoType.getType().longValue();
|
}
|
return null;
|
}
|
|
/**
|
* 判断库位是否满足本次规格约束。
|
*/
|
private boolean matchesLocType(LocMast locMast, LocTypeDto locTypeDto) {
|
if (locMast != null && isFullPalletLocTypeSearch(locTypeDto) && locMast.getLocType2() != null
|
&& locMast.getLocType2() == 1) {
|
return false;
|
}
|
return locTypeDto == null || VersionUtils.locMoveCheckLocTypeComplete(locMast, locTypeDto);
|
}
|
|
/**
|
* 查询某一排上的所有空库位，并按单伸/双伸策略排序。
|
*/
|
private List<LocMast> findOpenLocsByRow(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer row,
|
Integer crnNo, LocTypeDto locTypeDto, boolean singleExtension) {
|
List<LocMast> result = new ArrayList<LocMast>();
|
if (row == null) {
|
return result;
|
}
|
Wrapper<LocMast> wrapper = new EntityWrapper<LocMast>()
|
// .eq("row1", row)
|
.eq("loc_sts", "O");
|
if (crnNo != null) {
|
wrapper.eq("crn_no", crnNo);
|
}
|
applyLocTypeFilters(wrapper, locTypeDto, true);
|
if (singleExtension) {
|
wrapper.orderBy("lev1", true).orderBy("bay1", true);
|
} else {
|
wrapper.orderBy("lev1", true).orderBy("bay1", true);
|
}
|
List<LocMast> locMasts = locMastService.selectList(wrapper);
|
for (LocMast locMast : locMasts) {
|
if (matchesLocType(locMast, locTypeDto)) {
|
result.add(locMast);
|
}
|
}
|
return result;
|
}
|
|
/**
|
* 按排、列、层精确定位某个库位位置上的状态记录。
|
*/
|
private LocMast findLocByPosition(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer crnNo,
|
Integer row, Integer bay, Integer lev, String... statuses) {
|
if (row == null || bay == null || lev == null) {
|
return null;
|
}
|
EntityWrapper<LocMast> wrapper = new EntityWrapper<LocMast>();
|
wrapper.eq("row1", row);
|
wrapper.eq("bay1", bay);
|
wrapper.eq("lev1", lev);
|
if (crnNo != null) {
|
wrapper.eq("crn_no", crnNo);
|
}
|
Long whsType = resolveLocWhsType(rowLastno, rowLastnoType);
|
if (whsType != null) {
|
wrapper.eq("whs_type", whsType);
|
}
|
if (statuses != null && statuses.length > 0) {
|
if (statuses.length == 1) {
|
wrapper.eq("loc_sts", statuses[0]);
|
} else {
|
wrapper.in("loc_sts", statuses);
|
}
|
}
|
return locMastService.selectOne(wrapper);
|
}
|
|
/**
|
* 在一对浅排/深排之间选择真正可投放的目标库位。
|
*/
|
private LocMast findPairAssignableLoc(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer crnNo,
|
Integer shallowRow, Integer deepRow, LocTypeDto locTypeDto) {
|
List<LocMast> shallowOpenLocs = findOpenLocsByRow(rowLastno, rowLastnoType, shallowRow, crnNo, locTypeDto, false);
|
if (Cools.isEmpty(shallowOpenLocs)) {
|
return null;
|
}
|
if (deepRow == null) {
|
return shallowOpenLocs.get(0);
|
}
|
for (LocMast shallowLoc : shallowOpenLocs) {
|
LocMast deepOpenLoc = findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1(), "O");
|
if (!Cools.isEmpty(deepOpenLoc) && matchesLocType(deepOpenLoc, locTypeDto)) {
|
return deepOpenLoc;
|
}
|
}
|
for (LocMast shallowLoc : shallowOpenLocs) {
|
LocMast deepBlockingLoc = findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1(), "F", "D");
|
if (!Cools.isEmpty(deepBlockingLoc)) {
|
return shallowLoc;
|
}
|
if (findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1()) == null) {
|
return shallowLoc;
|
}
|
}
|
return null;
|
}
|
|
/**
|
* 按某台堆垛机的深浅排画像搜索第一个可分配空库位。
|
*/
|
private LocMast findConfiguredEmptyLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer crnNo,
|
Integer preferredNearRow, LocTypeDto locTypeDto) {
|
if (rowLastno == null || crnNo == null) {
|
return null;
|
}
|
CrnDepthRuleProfile profile = basCrnDepthRuleService.resolveProfile(rowLastno, crnNo, preferredNearRow);
|
if (profile == null || Cools.isEmpty(profile.getSearchRows())) {
|
return null;
|
}
|
LinkedHashSet<Integer> processedShallowRows = new LinkedHashSet<Integer>();
|
boolean singleExtension = profile.isSingleExtension();
|
for (Integer searchRow : profile.getSearchRows()) {
|
if (searchRow == null) {
|
continue;
|
}
|
if (!singleExtension) {
|
if (profile.isShallowRow(searchRow)) {
|
if (!processedShallowRows.add(searchRow)) {
|
continue;
|
}
|
LocMast candidateLoc = findPairAssignableLoc(rowLastno, rowLastnoType, crnNo, searchRow,
|
profile.getPairedDeepRow(searchRow), locTypeDto);
|
if (!Cools.isEmpty(candidateLoc)) {
|
return candidateLoc;
|
}
|
continue;
|
}
|
if (profile.isDeepRow(searchRow)) {
|
Integer shallowRow = profile.getPairedShallowRow(searchRow);
|
if (shallowRow != null) {
|
if (!processedShallowRows.add(shallowRow)) {
|
continue;
|
}
|
LocMast candidateLoc = findPairAssignableLoc(rowLastno, rowLastnoType, crnNo, shallowRow,
|
searchRow, locTypeDto);
|
if (!Cools.isEmpty(candidateLoc)) {
|
return candidateLoc;
|
}
|
continue;
|
}
|
}
|
}
|
List<LocMast> locMasts = findOpenLocsByRow(rowLastno, rowLastnoType, searchRow, crnNo, locTypeDto, singleExtension);
|
if (!Cools.isEmpty(locMasts)) {
|
return locMasts.get(0);
|
}
|
}
|
return null;
|
}
|
|
/**
|
* 统计某台堆垛机当前画像下可参与分配的空库位数量。
|
*/
|
private int countAssignableLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int preferredNearRow, LocTypeDto locTypeDto) {
|
CrnDepthRuleProfile profile = basCrnDepthRuleService.resolveProfile(rowLastno, crnNo, preferredNearRow);
|
if (profile == null || Cools.isEmpty(profile.getSearchRows())) {
|
return 0;
|
}
|
int count = 0;
|
LinkedHashSet<Integer> processedShallowRows = new LinkedHashSet<Integer>();
|
boolean singleExtension = profile.isSingleExtension();
|
for (Integer searchRow : profile.getSearchRows()) {
|
if (searchRow == null) {
|
continue;
|
}
|
if (!singleExtension) {
|
if (profile.isShallowRow(searchRow)) {
|
if (!processedShallowRows.add(searchRow)) {
|
continue;
|
}
|
count += countAssignablePairLocs(rowLastno, rowLastnoType, crnNo, searchRow,
|
profile.getPairedDeepRow(searchRow), locTypeDto);
|
continue;
|
}
|
if (profile.isDeepRow(searchRow)) {
|
Integer shallowRow = profile.getPairedShallowRow(searchRow);
|
if (shallowRow != null) {
|
if (!processedShallowRows.add(shallowRow)) {
|
continue;
|
}
|
count += countAssignablePairLocs(rowLastno, rowLastnoType, crnNo, shallowRow, searchRow, locTypeDto);
|
continue;
|
}
|
}
|
}
|
count += findOpenLocsByRow(rowLastno, rowLastnoType, searchRow, crnNo, locTypeDto, singleExtension).size();
|
}
|
return count;
|
}
|
|
/**
|
* 统计一对浅排/深排上的可分配库位数量。
|
*/
|
private int countAssignablePairLocs(RowLastno rowLastno, RowLastnoType rowLastnoType, Integer crnNo,
|
Integer shallowRow, Integer deepRow, LocTypeDto locTypeDto) {
|
List<LocMast> shallowOpenLocs = findOpenLocsByRow(rowLastno, rowLastnoType, shallowRow, crnNo, locTypeDto, false);
|
if (Cools.isEmpty(shallowOpenLocs)) {
|
return 0;
|
}
|
if (deepRow == null) {
|
return shallowOpenLocs.size();
|
}
|
int count = 0;
|
for (LocMast shallowLoc : shallowOpenLocs) {
|
LocMast deepOpenLoc = findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1(), "O");
|
if (!Cools.isEmpty(deepOpenLoc) && matchesLocType(deepOpenLoc, locTypeDto)) {
|
count++;
|
continue;
|
}
|
LocMast deepBlockingLoc = findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1(), "F", "D");
|
if (!Cools.isEmpty(deepBlockingLoc) ||
|
findLocByPosition(rowLastno, rowLastnoType, crnNo, deepRow, shallowLoc.getBay1(), shallowLoc.getLev1()) == null) {
|
count++;
|
}
|
}
|
return count;
|
}
|
|
/**
|
* 统计某台堆垛机所有可用空库位数量，不附带规格过滤。
|
*/
|
private int countAvailableLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int preferredNearRow) {
|
return countAssignableLocForCrn(rowLastno, rowLastnoType, crnNo, preferredNearRow, null);
|
}
|
|
/**
|
* 统计某台单伸堆垛机在当前规格约束下的可用空库位数量。
|
*/
|
private int countAvailableSingleExtensionLocForCrn(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int preferredNearRow, LocTypeDto locTypeDto) {
|
return countAssignableLocForCrn(rowLastno, rowLastnoType, crnNo, preferredNearRow, locTypeDto);
|
}
|
|
private Optional<CrnRowInfo> findBalancedSingleExtensionCrnAndNearRow(RowLastno rowLastno, int curRow, int crnNumber, int times,
|
LocTypeDto locTypeDto, RowLastnoType rowLastnoType) {
|
int maxScanTimes = Math.max(crnNumber * 2, 1);
|
int scanCurRow = curRow;
|
Map<Integer, Integer> availableLocCountCache = new HashMap<>();
|
Map<Integer, Integer> crnTaskCountCache = new HashMap<>();
|
|
CrnRowInfo bestInfo = null;
|
int bestTaskCount = Integer.MAX_VALUE;
|
int bestSpareLocCount = Integer.MIN_VALUE;
|
int bestOffset = Integer.MAX_VALUE;
|
CrnRowInfo fallbackInfo = null;
|
int fallbackTaskCount = Integer.MAX_VALUE;
|
int fallbackAvailableLocCount = Integer.MIN_VALUE;
|
int fallbackOffset = Integer.MAX_VALUE;
|
|
for (int attempt = 0; attempt < maxScanTimes; attempt++) {
|
int[] params = Utils.LocNecessaryParameters(rowLastno, scanCurRow, crnNumber);
|
scanCurRow = params[1];
|
int rowCount = params[0];
|
int crnNo = params[2];
|
int nearRow = params[3];
|
|
if (attempt < times) {
|
continue;
|
}
|
|
int availableLocCount = availableLocCountCache.computeIfAbsent(crnNo, key ->
|
countAvailableSingleExtensionLocForCrn(rowLastno, rowLastnoType, key, nearRow, locTypeDto));
|
int crnTaskCount = crnTaskCountCache.computeIfAbsent(crnNo, key ->
|
wrkMastService.selectCount(new EntityWrapper<WrkMast>()
|
.eq("crn_no", key)
|
.le("io_type", 100)));
|
int spareLocCount = availableLocCount - crnTaskCount;
|
int offset = attempt - times;
|
|
if (availableLocCount > 0 && isBetterCrnCandidate(crnTaskCount, availableLocCount, offset,
|
fallbackTaskCount, fallbackAvailableLocCount, fallbackOffset)) {
|
fallbackInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt);
|
fallbackTaskCount = crnTaskCount;
|
fallbackAvailableLocCount = availableLocCount;
|
fallbackOffset = offset;
|
}
|
|
if (spareLocCount <= MIN_SPARE_LOC_COUNT) {
|
continue;
|
}
|
|
if (isBetterCrnCandidate(crnTaskCount, spareLocCount, offset, bestTaskCount, bestSpareLocCount, bestOffset)) {
|
bestInfo = new CrnRowInfo(crnNo, nearRow, scanCurRow, rowCount, attempt);
|
bestTaskCount = crnTaskCount;
|
bestSpareLocCount = spareLocCount;
|
bestOffset = offset;
|
}
|
}
|
if (bestInfo != null) {
|
return Optional.of(bestInfo);
|
}
|
return Optional.ofNullable(fallbackInfo);
|
}
|
|
/**
|
* 返回某台堆垛机本次找位应扫描的排顺序。
|
*/
|
private List<Integer> getCrnSearchRows(RowLastno rowLastno, int crnNo, int preferredNearRow) {
|
CrnDepthRuleProfile profile = basCrnDepthRuleService.resolveProfile(rowLastno, crnNo, preferredNearRow);
|
if (profile == null || Cools.isEmpty(profile.getSearchRows())) {
|
return new ArrayList<Integer>();
|
}
|
return new ArrayList<Integer>(profile.getSearchRows());
|
}
|
|
/**
|
* 按库型返回每台堆垛机占用的排跨度。
|
*/
|
private Integer getCrnRowSpan(Integer typeId) {
|
if (typeId == null) {
|
return null;
|
}
|
switch (typeId) {
|
case 1:
|
return 4;
|
case 2:
|
return 2;
|
default:
|
return null;
|
}
|
}
|
|
/**
|
* 向搜索排列表追加一个合法且不重复的排号。
|
*/
|
private void addSearchRow(List<Integer> searchRows, Integer row, RowLastno rowLastno) {
|
if (row == null) {
|
return;
|
}
|
if (row < rowLastno.getsRow() || row > rowLastno.geteRow()) {
|
return;
|
}
|
if (!searchRows.contains(row)) {
|
searchRows.add(row);
|
}
|
}
|
|
/**
|
* run/run2 标准堆垛机统一的空库位查询入口。
|
*/
|
private LocMast findStandardEmptyLoc(RowLastno rowLastno, RowLastnoType rowLastnoType, int crnNo, int nearRow, LocTypeDto locTypeDto) {
|
return findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto);
|
}
|
|
/**
|
* 构造只提升 locType1 的向上兼容规格。
|
*/
|
private LocTypeDto buildUpwardCompatibleLocTypeDto(LocTypeDto locTypeDto) {
|
if (locTypeDto == null || locTypeDto.getLocType1() == null || locTypeDto.getLocType1() >= 2) {
|
return null;
|
}
|
LocTypeDto compatibleLocTypeDto = new LocTypeDto();
|
compatibleLocTypeDto.setLocType1((short) (locTypeDto.getLocType1() + 1));
|
compatibleLocTypeDto.setLocType2(locTypeDto.getLocType2());
|
compatibleLocTypeDto.setLocType3(locTypeDto.getLocType3());
|
compatibleLocTypeDto.setSiteId(locTypeDto.getSiteId());
|
return compatibleLocTypeDto;
|
}
|
|
/**
|
* 统一封装找库位失败后的兼容重试顺序。
|
*
|
* 兼容规则固定为：
|
* 只允许 loc_type1 低位向高位兼容，loc_type2/loc_type3 不参与满托找位。
|
*/
|
private LocTypeDto buildRetryCompatibleLocTypeDto(Integer staDescId, FindLocNoAttributeVo findLocNoAttributeVo, LocTypeDto locTypeDto) {
|
return buildUpwardCompatibleLocTypeDto(locTypeDto);
|
}
|
|
|
|
/**
|
* 检索库位号
|
*
|
* @param whsType 类型 1:双深式货架
|
* @param staDescId 路径ID
|
* @param sourceStaNo 源站
|
* @param findLocNoAttributeVo 属性
|
* @param moveCrnNo 源
|
* @param locTypeDto 类型
|
* @param times 轮询次数
|
* @return locNo 检索到的库位号
|
*/
|
@Transactional
|
public StartupDto getLocNoRun(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
|
|
// 初始化参数
|
int crnNo = 0; //堆垛机号
|
int nearRow = 0; //最浅库位排
|
int curRow = 0; //最深库位排
|
int rowCount = 0; //轮询轮次
|
LocMast locMast = null; // 目标库位
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int sRow = rowLastno.getsRow();
|
int eRow = rowLastno.geteRow();
|
int crnNumber = resolveCrnCount(rowLastno);
|
|
|
// ===============>>>> 开始执行
|
curRow = rowLastno.getCurrentRow();
|
|
if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
|
crnNumber = moveCrnNo;
|
if (times == 0) {
|
curRow = moveCrnNo * 4 - 1;
|
} else {
|
curRow = moveCrnNo * 4 - 2;
|
}
|
}
|
|
//此程序用于优化堆垛机异常时的运行时间
|
Optional<CrnRowInfo> infoOpt = findBalancedCrnAndNearRow(rowLastno, curRow, crnNumber, times, findLocNoAttributeVo, locTypeDto, rowLastnoType);
|
if (!infoOpt.isPresent()) {
|
infoOpt = findAvailableCrnAndNearRow(rowLastno, curRow, crnNumber, times, findLocNoAttributeVo, locTypeDto, rowLastnoType);
|
}
|
if (!infoOpt.isPresent()) {
|
throw new CoolException("无可用堆垛机");
|
}
|
CrnRowInfo info = infoOpt.get();
|
crnNo = info.getCrnNo();
|
nearRow = info.getNearRow();
|
curRow = info.getCurRow();
|
rowCount = info.getRowCount();
|
times = info.getTimes();
|
|
|
boolean signRule1 = false;
|
boolean signRule2 = false;
|
|
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// 靠近摆放规则 --- 同天同规格物料 //分离版
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) {
|
signRule1 = true;
|
}
|
// 靠近摆放规则 --- 同天同规格物料 //互通版
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) {
|
signRule2 = true;
|
}
|
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 11 || staDescId == 111)) {
|
signRule1 = true;
|
}
|
}
|
|
if (signRule1) {
|
if (nearRow != curRow) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
|
for (LocMast locMast1 : locMasts) {
|
//获取巷道
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
// LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")) {
|
LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
|
if (!Cools.isEmpty(locDetl) && findLocNoAttributeVo.beSimilar(locDetl)) {
|
//获取目标库位所在巷道最深空库位
|
locMast = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
break;
|
}
|
}
|
}
|
}
|
} else if (signRule2) {
|
List<String> locNos = locDetlService.getSameDetlToday(findLocNoAttributeVo.getMatnr(), sRow, eRow);
|
for (String locNo : locNos) {
|
if (Utils.isShallowLoc(slaveProperties, locNo)) {
|
continue;
|
}
|
String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
|
// 检测目标库位是否为空库位
|
LocMast shallowLoc = locMastService.selectById(shallowLocNo);
|
if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
|
if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
|
if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
|
locMast = shallowLoc;
|
crnNo = locMast.getCrnNo();
|
break;
|
}
|
}
|
}
|
}
|
}
|
|
|
// 靠近摆放规则 --- 空托 //互通版
|
if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow).eq("whs_type", rowLastnoType.getType().longValue()));
|
if (!locMasts.isEmpty()) {
|
for (LocMast loc : locMasts) {
|
if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
|
continue;
|
}
|
String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
|
// 检测目标库位是否为空库位
|
LocMast shallowLoc = locMastService.selectById(shallowLocNo);
|
if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
|
if (VersionUtils.locMoveCheckLocTypeComplete(shallowLoc, locTypeDto)) {
|
if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
|
locMast = shallowLoc;
|
crnNo = locMast.getCrnNo();
|
break;
|
}
|
}
|
}
|
}
|
}
|
}
|
|
Wrapper<StaDesc> wrapper = null;
|
StaDesc staDesc = null;
|
BasDevp staNo = null;
|
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
// 获取目标站
|
wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo);
|
staDesc = staDescService.selectOne(wrapper);
|
if (Cools.isEmpty(staDesc)) {
|
log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
// throw new CoolException("入库路径不存在");
|
crnNo = 0;
|
} else {
|
staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (!staNo.getAutoing().equals("Y")) {
|
log.error("目标站" + staDesc.getCrnStn() + "不可用");
|
// throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
|
crnNo = 0;
|
}
|
startupDto.setStaNo(staNo.getDevNo());
|
}
|
// 更新库位排号
|
if (Cools.isEmpty(locMast)) {
|
rowLastno.setCurrentRow(curRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
}
|
|
// Search empty location ==============================>>
|
if (staDescId == 10 && Cools.isEmpty(locMast) && crnNo != 0) {
|
locMast = findStandardEmptyLoc(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto);
|
}
|
|
|
|
if (Cools.isEmpty(locMast) && crnNo != 0) {
|
locMast = findStandardEmptyLoc(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto);
|
}
|
|
if (!Cools.isEmpty(locMast) && !basCrnpService.checkSiteError(crnNo, true)) {
|
locMast = null;
|
}
|
|
// Retry search
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
// Scan next aisle first, then retry with upward-compatible locType1.
|
if (times < rowCount * 2) {
|
times = times + 1;
|
return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, times);
|
}
|
LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
|
if (compatibleLocTypeDto != null) {
|
log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto));
|
return getLocNoRun(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, 0);
|
}
|
log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times);
|
throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d");
|
}
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
|
public StartupDto getLocNoRun2(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
|
return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, null, times);
|
}
|
|
/**
|
* run2 入库找位主流程。
|
*
|
* 当前方法只保留“组织流程”和“统一收口”的职责，具体策略拆成独立方法：
|
* 1. 普通物料：按 row_lastno 自身轮询顺序 -> 站点优先库区/堆垛机 -> 其它库区。
|
* 2. 空托盘：优先库区 loc_type2=1 -> 其它库区 loc_type2=1 -> loc_type1=2 兼容。
|
* 3. 命中库位后分别回写普通物料游标或空托盘库区游标。
|
*
|
* WCS 传入的推荐排不再参与 run2 选位，避免上游 row 参数把任务重新绑回固定堆垛机。
|
*/
|
public StartupDto getLocNoRun2(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, List<Integer> recommendRows, int times) {
|
|
int crnNo = 0;
|
int nearRow = 0;
|
LocMast locMast = null;
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int curRow = rowLastno.getCurrentRow() == null ? 0 : rowLastno.getCurrentRow();
|
crnNo = resolveRun2CrnNo(rowLastno);
|
Integer preferredArea = findLocNoAttributeVo.getOutArea();
|
boolean emptyPalletRequest = isEmptyPalletRequest(staDescId, findLocNoAttributeVo);
|
Run2AreaSearchResult emptyPalletAreaSearchResult = null;
|
Run2SearchResult normalRun2SearchResult = null;
|
|
List<Integer> orderedCrnNos = getOrderedCrnNos(rowLastno, crnNo);
|
List<Integer> orderedRunnableCrnNos = getOrderedRunnableRun2CrnNos(rowLastno, staDescId, sourceStaNo, orderedCrnNos);
|
if (emptyPalletRequest) {
|
emptyPalletAreaSearchResult = findEmptyPalletRun2Loc(rowLastno, staDescId, sourceStaNo, startupDto, preferredArea, locTypeDto);
|
if (!Cools.isEmpty(emptyPalletAreaSearchResult)) {
|
locMast = emptyPalletAreaSearchResult.locMast;
|
}
|
} else {
|
normalRun2SearchResult = findNormalRun2Loc(rowLastno, rowLastnoType, sourceStaNo, staDescId, findLocNoAttributeVo,
|
locTypeDto, startupDto, preferredArea, orderedCrnNos);
|
if (normalRun2SearchResult != null) {
|
locMast = normalRun2SearchResult.locMast;
|
}
|
}
|
|
if (!Cools.isEmpty(locMast)) {
|
crnNo = locMast.getCrnNo();
|
nearRow = locMast.getRow1();
|
}
|
if (emptyPalletRequest) {
|
advanceEmptyPalletRun2Cursor(emptyPalletAreaSearchResult, locMast);
|
} else if (!Cools.isEmpty(locMast)) {
|
List<Integer> cursorCrnNos = normalRun2SearchResult == null || Cools.isEmpty(normalRun2SearchResult.runnableCrnNos)
|
? orderedRunnableCrnNos
|
: normalRun2SearchResult.runnableCrnNos;
|
advanceNormalRun2Cursor(rowLastno, curRow, cursorCrnNos, locMast.getCrnNo());
|
}
|
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
if (emptyPalletRequest) {
|
log.error("No empty location found. spec={}, preferredArea={}, nearRow={}",
|
JSON.toJSONString(locTypeDto), preferredArea, nearRow);
|
throw new CoolException("没有空库位");
|
}
|
LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
|
if (compatibleLocTypeDto != null) {
|
log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto));
|
return getLocNoRun2(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, recommendRows, 0);
|
}
|
log.error("No empty location found. spec={}, preferredArea={}, nearRow={}", JSON.toJSONString(locTypeDto), preferredArea, nearRow);
|
throw new CoolException("没有空库位");
|
}
|
|
int workNo = getWorkNo(0);
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locMast.getLocNo());
|
return startupDto;
|
}
|
/**
|
* 单伸堆垛机复用统一画像算法查询空库位。
|
*/
|
private LocMast findSingleExtensionEmptyLoc(RowLastno rowLastno, int crnNo, int nearRow, RowLastnoType rowLastnoType, LocTypeDto locTypeDto) {
|
return findConfiguredEmptyLocForCrn(rowLastno, rowLastnoType, crnNo, nearRow, locTypeDto);
|
}
|
|
public StartupDto getLocNoRun4(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, int times) {
|
|
// 初始化参数
|
int crnNo = 0; //堆垛机号
|
int nearRow = 0; //最浅库位排
|
int curRow = 0; //最深库位排
|
int rowCount = 0; //轮询轮次
|
LocMast locMast = null; // 目标库位
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int sRow = rowLastno.getsRow();
|
int eRow = rowLastno.geteRow();
|
int crnNumber = resolveCrnCount(rowLastno);
|
|
// ===============>>>> 开始执行
|
curRow = rowLastno.getCurrentRow();
|
|
if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
|
crnNumber = moveCrnNo;
|
// if (times==0){
|
// curRow = moveCrnNo*4-1;
|
// }else {
|
// curRow = moveCrnNo*4-2;
|
// }
|
}
|
|
//此程序用于优化堆垛机异常时的运行时间
|
for (int i = times; i < crnNumber * 2; i++) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
|
rowCount = locNecessaryParameters[0];
|
curRow = locNecessaryParameters[1];
|
crnNo = locNecessaryParameters[2];
|
nearRow = locNecessaryParameters[3];
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("crn_no", crnNo).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
|
if (locMasts.size() <= 5) {
|
nearRow = 0;
|
times++;
|
continue;
|
}
|
break;
|
|
}
|
if (crnNo == 0) {
|
throw new CoolException("无可用库位");
|
}
|
|
|
// 相似工作档案 --- 同天同规格物料
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 1 || staDescId == 11 || staDescId == 111)) {
|
//查询相似工作档案
|
List<WrkMast> wrkMasts = wrkMastService.selectWrkMastWrkDetl(staDescId, findLocNoAttributeVo, crnNo);
|
int nearbay = 0; //相似工作档案 目标库位列
|
int nearlev = 0; //相似工作档案 目标库位层
|
for (WrkMast wrkMast : wrkMasts) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(wrkMast.getLocNo())) {
|
continue;
|
}
|
//目标排为最外层排
|
if (Utils.getRow(wrkMast.getLocNo()) == nearRow) {
|
continue;
|
}
|
//起始站不一致
|
if (!wrkMast.getSourceStaNo().equals(sourceStaNo)) {
|
continue;
|
}
|
//相同列、层过滤
|
if (Utils.getBay(wrkMast.getLocNo()) == nearbay && Utils.getLev(wrkMast.getLocNo()) == nearlev) {
|
continue;
|
} else {
|
nearbay = Utils.getBay(wrkMast.getLocNo());
|
nearlev = Utils.getLev(wrkMast.getLocNo());
|
}
|
|
//获取目标库位所在巷道并排序
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
|
|
for (int i = 0; i < crnNumber * 2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
} else {
|
break;
|
}
|
}
|
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue());
|
|
//目标库位所在巷道最浅非空库位存在&&非最外侧库位&&入库状态
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && (locMast2.getLocSts().equals("S") || locMast2.getLocSts().equals("Q"))) {
|
//获取库存明细
|
WrkDetl wrkDetl = wrkDetlService.selectOne(new EntityWrapper<WrkDetl>().eq("wrk_no", wrkMast.getWrkNo()));
|
//判断同规格物料
|
if (!Cools.isEmpty(wrkDetl) && findLocNoAttributeVo.beSimilar(wrkDetl)) {
|
int row2 = 0;
|
if (Utils.getRow(locMast2.getLocNo()) > nearRowW) {
|
row2 = Utils.getRow(locMast2.getLocNo()) - 1;
|
} else {
|
row2 = Utils.getRow(locMast2.getLocNo()) + 1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O"));
|
if (Cools.isEmpty(locMast)) {
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
}
|
|
// 相似工作档 --- 空托
|
if (Cools.isEmpty(locMast) && staDescId == 10) {
|
List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("io_type", 10).eq("crn_no", crnNo).eq("whs_type", rowLastnoType.getType().longValue()));
|
int nearbay = 0;
|
int nearlev = 0;
|
for (WrkMast wrkMast : wrkMasts) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(wrkMast.getLocNo())) {
|
continue;
|
}
|
if (Utils.getRow(wrkMast.getLocNo()) == nearRow) {
|
continue;
|
}
|
//起始站不一致
|
if (!wrkMast.getSourceStaNo().equals(sourceStaNo)) {
|
continue;
|
}
|
if (Utils.getBay(wrkMast.getLocNo()) == nearbay && Utils.getLev(wrkMast.getLocNo()) == nearlev) {
|
continue;
|
} else {
|
nearbay = Utils.getBay(wrkMast.getLocNo());
|
nearlev = Utils.getLev(wrkMast.getLocNo());
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(wrkMast.getLocNo());
|
|
for (int i = 0; i < crnNumber * 2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
} else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) {
|
int row2 = 0;
|
if (Utils.getRow(locMast2.getLocNo()) > nearRowW) {
|
row2 = Utils.getRow(locMast2.getLocNo()) - 1;
|
} else {
|
row2 = Utils.getRow(locMast2.getLocNo()) + 1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O"));
|
if (Cools.isEmpty(locMast)) {
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
boolean signRule1 = false;
|
boolean signRule2 = false;
|
|
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// 靠近摆放规则 --- 同天同规格物料 //分离版
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) {
|
// signRule1 = true;
|
}
|
// 靠近摆放规则 --- 同天同规格物料 //互通版
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && staDescId == 1) {
|
signRule2 = true;
|
}
|
|
if (!Cools.isEmpty(findLocNoAttributeVo.getMatnr()) && (staDescId == 11 || staDescId == 111)) {
|
signRule1 = true;
|
}
|
}
|
|
if (signRule1) {
|
if (nearRow != curRow) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow).eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue()));
|
for (LocMast locMast1 : locMasts) {
|
//获取巷道
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
//获取目标库位所在巷道最浅非空库位
|
LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("F")) {
|
LocDetl locDetl = locDetlService.selectOne(new EntityWrapper<LocDetl>().eq("loc_no", locMastF.getLocNo()));
|
if (!Cools.isEmpty(locDetl) && findLocNoAttributeVo.beSimilar(locDetl)) {
|
//获取目标库位所在巷道最深空库位
|
locMast = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
break;
|
}
|
}
|
}
|
}
|
} else if (signRule2) {
|
List<String> locNos = locDetlService.getSameDetlToday(findLocNoAttributeVo.getMatnr(), sRow, eRow);
|
int nearbay = 0;
|
int nearlev = 0;
|
for (String locNo : locNos) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(locNo)) {
|
continue;
|
}
|
if (Utils.getRow(locNo) == nearRow) {
|
continue;
|
}
|
if (Utils.getBay(locNo) == nearbay && Utils.getLev(locNo) == nearlev) {
|
continue;
|
} else {
|
nearbay = Utils.getBay(locNo);
|
nearlev = Utils.getLev(locNo);
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(locNo);
|
|
for (int i = 0; i < crnNumber * 2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
} else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) {
|
int row2 = 0;
|
if (Utils.getRow(locMast2.getLocNo()) > nearRowW) {
|
row2 = Utils.getRow(locMast2.getLocNo()) - 1;
|
} else {
|
row2 = Utils.getRow(locMast2.getLocNo()) + 1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O"));
|
if (Cools.isEmpty(locMast)) {
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
// // 靠近摆放规则 --- 空托 //分离版
|
// if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("row1", nearRow).eq("loc_sts", "O"));
|
// for (LocMast locMast1:locMasts){
|
// //获取巷道
|
//// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
// //获取目标库位所在巷道最浅非空库位
|
// LocMast locMastF = locMastService.selectLocByLocStsPakInF(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
// if (!Cools.isEmpty(locMastF) && locMastF.getLocSts().equals("D")){
|
// //获取目标库位所在巷道最浅非空库位
|
// locMast = locMastService.selectLocByLocStsPakInO(curRow,nearRow,locMast1,rowLastnoType.getType().longValue());
|
// break;
|
// }
|
// }
|
// }
|
|
// 靠近摆放规则 --- 空托 //互通版
|
if (staDescId == 10 && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
|
int nearbay = 0;
|
int nearlev = 0;
|
for (LocMast locMastSign : locMasts) {
|
int curRowW = curRow; //相似工作档案 最深库位排
|
int nearRowW = nearRow; //相似工作档案 最浅库位排
|
if (Cools.isEmpty(locMastSign.getLocNo())) {
|
continue;
|
}
|
if (Utils.getRow(locMastSign.getLocNo()) == nearRow) {
|
continue;
|
}
|
if (Utils.getBay(locMastSign.getLocNo()) == nearbay && Utils.getLev(locMastSign.getLocNo()) == nearlev) {
|
continue;
|
} else {
|
nearbay = Utils.getBay(locMastSign.getLocNo());
|
nearlev = Utils.getLev(locMastSign.getLocNo());
|
}
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,wrkMast.getLocNo(), curRow>nearRow);
|
LocMast locMastGro = locMastService.selectById(locMastSign.getLocNo());
|
|
for (int i = 0; i < crnNumber * 2; i++) {
|
if (!(Utils.getRow(locMastGro.getLocNo()) > nearRowW && Utils.getRow(locMastGro.getLocNo()) <= curRowW) && !(Utils.getRow(locMastGro.getLocNo()) < nearRowW && Utils.getRow(locMastGro.getLocNo()) >= curRowW)) {
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRowW, crnNumber);
|
curRowW = locNecessaryParameters[1];
|
nearRowW = locNecessaryParameters[3];
|
} else {
|
break;
|
}
|
}
|
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRowW, nearRowW, locMastGro, rowLastnoType.getType().longValue());
|
|
if (!Cools.isEmpty(locMast2) && Utils.getRow(locMast2.getLocNo()) != nearRowW && locMast2.getLocSts().equals("S")) {
|
int row2 = 0;
|
if (Utils.getRow(locMast2.getLocNo()) > nearRowW) {
|
row2 = Utils.getRow(locMast2.getLocNo()) - 1;
|
} else {
|
row2 = Utils.getRow(locMast2.getLocNo()) + 1;
|
}
|
String targetLocNo = zerofill(String.valueOf(row2), 2) + locMast2.getLocNo().substring(2);
|
locMast = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no", targetLocNo).eq("loc_sts", "O"));
|
if (Cools.isEmpty(locMast)) {
|
continue;
|
}
|
break;
|
}
|
}
|
}
|
|
Wrapper<StaDesc> wrapper = null;
|
StaDesc staDesc = null;
|
BasDevp staNo = null;
|
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
// 获取目标站
|
wrapper = new EntityWrapper<StaDesc>()
|
.eq("type_no", staDescId)
|
.eq("stn_no", sourceStaNo)
|
.eq("crn_no", crnNo);
|
staDesc = staDescService.selectOne(wrapper);
|
if (Cools.isEmpty(staDesc)) {
|
log.error("入库路径不存在:type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
crnNo = 0;
|
} else {
|
staNo = basDevpService.selectById(staDesc.getCrnStn());
|
if (!staNo.getAutoing().equals("Y")) {
|
log.error("目标站" + staDesc.getCrnStn() + "不可用");
|
crnNo = 0;
|
}
|
startupDto.setStaNo(staNo.getDevNo());
|
}
|
}
|
|
// 更新库位排号
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) {
|
rowLastno.setCurrentRow(curRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
|
// 开始查找库位 ==============================>>
|
|
// 1.按规则查找库位
|
if (Cools.isEmpty(locMast) && crnNo != 0) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow)
|
.eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
|
.orderBy("lev1", true).orderBy("bay1", true));//最浅库位
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
//获取目标库位所在巷道最深空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast2) && locMast2.getBay1() == curRow) {
|
locMast = locMast2;
|
break;
|
}
|
|
}
|
}
|
|
//未找到 允许混料
|
if (Cools.isEmpty(locMast) && Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// ?????????????
|
// List<String> groupOutsideLocCrn = Utils.getGroupOutLocCrn(curRow,nearRow,locMast1.getLocNo(), curRow>nearRow);
|
|
// ????????????????
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInF(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (Cools.isEmpty(locMast2)) {
|
LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast3)) {
|
locMast = locMast3;
|
break;
|
}
|
} else {
|
if ((locMast2.getLocSts().equals("F") && staDescId == 1) || (locMast2.getLocSts().equals("D") && staDescId == 10)) {
|
LocMast locMast3 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast3)) {
|
locMast = locMast3;
|
break;
|
}
|
}
|
}
|
}
|
}
|
}
|
}
|
|
// Retry search
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
// Scan next aisle first, then retry with upward-compatible locType1.
|
if (times < rowCount * 2) {
|
times = times + 1;
|
return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, times);
|
}
|
LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
|
if (compatibleLocTypeDto != null) {
|
log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto));
|
return getLocNoRun4(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, 0);
|
}
|
log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times);
|
throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d");
|
}
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
|
public StartupDto getLocNoRun5(Integer whsType, Integer staDescId, Integer sourceStaNo, FindLocNoAttributeVo findLocNoAttributeVo, Integer moveCrnNo, LocTypeDto locTypeDto, List<Integer> recommendRows, int times) {
|
// WCS 传入的推荐排不再参与 AGV/平库选位，统一按库位排号自身轮询逻辑找位。
|
|
// 初始化参数
|
int crnNo = 0; //堆垛机号
|
int nearRow = 0; //最浅库位排
|
int curRow = 0; //最深库位排
|
int rowCount = 0; //轮询轮次
|
LocMast locMast = null; // 目标库位
|
|
StartupDto startupDto = new StartupDto();
|
RowLastno rowLastno = rowLastnoService.selectById(whsType);
|
if (Cools.isEmpty(rowLastno)) {
|
throw new CoolException("数据异常，请联系管理员===>库位规则未知");
|
}
|
RowLastnoType rowLastnoType = rowLastnoTypeService.selectById(rowLastno.getTypeId());
|
if (Cools.isEmpty(rowLastnoType)) {
|
throw new CoolException("数据异常，请联系管理员===》库位规则类型未知");
|
}
|
int sRow = rowLastno.getsRow();
|
int eRow = rowLastno.geteRow();
|
int crnNumber = eRow - sRow + 1;
|
|
// ===============>>>> 开始执行
|
curRow = rowLastno.getCurrentRow();
|
|
if (!Cools.isEmpty(moveCrnNo) && moveCrnNo != 0) {
|
crnNumber = moveCrnNo;
|
}
|
|
//此程序用于优化堆垛机异常时的运行时间
|
int[] locNecessaryParameters = Utils.LocNecessaryParameters(rowLastno, curRow, crnNumber);
|
curRow = locNecessaryParameters[1];
|
crnNo = 6;
|
rowCount = locNecessaryParameters[0];
|
nearRow = locNecessaryParameters[3];
|
|
Wrapper<StaDesc> wrapper = null;
|
StaDesc staDesc = null;
|
BasDevp staNo = null;
|
|
// if (Utils.BooleanWhsTypeSta(rowLastno, staDescId)) {
|
// 获取目标站
|
// wrapper = new EntityWrapper<StaDesc>()
|
// .eq("type_no", staDescId)
|
// .eq("stn_no", sourceStaNo)
|
// .eq("crn_no", crnNo);
|
// staDesc = staDescService.selectOne(wrapper);
|
// if (Cools.isEmpty(staDesc)) {
|
// log.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
|
//// throw new CoolException("入库路径不存在");
|
// crnNo = 0;
|
// }
|
// else {
|
// staNo = basDevpService.selectById(staDesc.getCrnStn());
|
// if (!staNo.getAutoing().equals("Y")) {
|
// log.error("目标站" + staDesc.getCrnStn() + "不可用");
|
//// throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
|
// crnNo = 0;
|
// }
|
// startupDto.setStaNo(staNo.getDevNo());
|
// }
|
// }
|
|
// 更新库位排号
|
if (Utils.BooleanWhsTypeSta(rowLastno, staDescId) && Cools.isEmpty(locMast)) {
|
rowLastno.setCurrentRow(curRow);
|
rowLastnoService.updateById(rowLastno);
|
}
|
|
// 开始查找库位 ==============================>>
|
|
Integer preferredArea = findLocNoAttributeVo.getOutArea();
|
|
if (Cools.isEmpty(locMast) && preferredArea == null) {
|
List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
|
.eq("row1", nearRow)
|
.eq("loc_sts", "O").eq("whs_type", rowLastnoType.getType().longValue())
|
.orderBy("lev1", true).orderBy("bay1", true)); // 最浅库位
|
for (LocMast locMast1 : locMasts) {
|
if (!VersionUtils.locMoveCheckLocTypeComplete(locMast1, locTypeDto)) {
|
continue;
|
}
|
if (Utils.BooleanWhsTypeStaIoType(rowLastno)) {
|
// 获取目标库位所在巷道最深空库位
|
LocMast locMast2 = locMastService.selectLocByLocStsPakInO(curRow, nearRow, locMast1, rowLastnoType.getType().longValue());
|
if (!Cools.isEmpty(locMast2) && locMast2.getRow1() == curRow) {
|
locMast = locMast2;
|
break;
|
}
|
}
|
}
|
} else if (Cools.isEmpty(locMast)) {
|
int[] bayRange = getAgvAreaBayRange(preferredArea);
|
locMast = findAgvLocByRows(rowLastno, rowLastnoType, getAgvAreaRows(preferredArea, rowLastno),
|
bayRange[0], bayRange[1], curRow, nearRow, locTypeDto, false);
|
if (!Cools.isEmpty(locMast)) {
|
crnNo = locMast.getCrnNo();
|
}
|
if (Cools.isEmpty(locMast)) {
|
locMast = findAgvLocByRows(rowLastno, rowLastnoType, getAgvFallbackRows(rowLastno),
|
1, 19, curRow, nearRow, locTypeDto, true);
|
if (!Cools.isEmpty(locMast)) {
|
crnNo = locMast.getCrnNo();
|
}
|
}
|
}
|
// Retry search
|
if (Cools.isEmpty(locMast) || !locMast.getLocSts().equals("O")) {
|
// Scan next aisle first, then retry with upward-compatible locType1.
|
if (times < rowCount * 2) {
|
times = times + 1;
|
return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, locTypeDto, recommendRows, times);
|
}
|
LocTypeDto compatibleLocTypeDto = buildRetryCompatibleLocTypeDto(staDescId, findLocNoAttributeVo, locTypeDto);
|
if (compatibleLocTypeDto != null) {
|
log.warn("locType compatibility retry. source={}, target={}", JSON.toJSONString(locTypeDto), JSON.toJSONString(compatibleLocTypeDto));
|
return getLocNoRun5(whsType, staDescId, sourceStaNo, findLocNoAttributeVo, moveCrnNo, compatibleLocTypeDto, recommendRows, 0);
|
}
|
log.error("No empty location found. spec={}, times={}", JSON.toJSONString(locTypeDto), times);
|
throw new CoolException("\u6ca1\u6709\u7a7a\u5e93\u4f4d");
|
}
|
String locNo = locMast.getLocNo();
|
|
// 生成工作号
|
int workNo = getWorkNo(0);
|
// 返回dto
|
startupDto.setWorkNo(workNo);
|
startupDto.setCrnNo(crnNo);
|
startupDto.setSourceStaNo(sourceStaNo);
|
startupDto.setLocNo(locNo);
|
return startupDto;
|
}
|
|
public static String zerofill(String msg, Integer count) {
|
if (msg.length() == count) {
|
return msg;
|
} else if (msg.length() > count) {
|
return msg.substring(0, 16);
|
} else {
|
StringBuilder msgBuilder = new StringBuilder(msg);
|
for (int i = 0; i < count - msg.length(); ++i) {
|
msgBuilder.insert(0, "0");
|
}
|
return msgBuilder.toString();
|
}
|
}
|
|
}
|
