package com.zy.asrs.wcs.rcs.thread.impl;
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import HslCommunication.Core.Types.OperateResult;
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import HslCommunication.Core.Types.OperateResultExOne;
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import HslCommunication.Profinet.Siemens.SiemensPLCS;
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import HslCommunication.Profinet.Siemens.SiemensS7Net;
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import com.alibaba.fastjson.JSON;
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import com.baomidou.mybatisplus.core.conditions.query.LambdaQueryWrapper;
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import com.zy.asrs.framework.common.Cools;
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import com.zy.asrs.framework.common.DateUtils;
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import com.zy.asrs.framework.common.SpringUtils;
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import com.zy.asrs.wcs.core.entity.BasConveyor;
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import com.zy.asrs.wcs.core.entity.BasConveyorSta;
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import com.zy.asrs.wcs.core.entity.DeviceBarcode;
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import com.zy.asrs.wcs.core.service.BasConveyorService;
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import com.zy.asrs.wcs.core.service.BasConveyorStaService;
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import com.zy.asrs.wcs.core.service.DeviceBarcodeService;
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import com.zy.asrs.wcs.core.utils.RedisUtil;
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import com.zy.asrs.wcs.rcs.News;
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import com.zy.asrs.wcs.rcs.cache.OutputQueue;
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import com.zy.asrs.wcs.rcs.cache.SlaveConnection;
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import com.zy.asrs.wcs.rcs.entity.Device;
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import com.zy.asrs.wcs.rcs.model.dto.WorkModeTypeDto;
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import com.zy.asrs.wcs.rcs.model.enums.SlaveType;
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import com.zy.asrs.wcs.rcs.model.enums.WorkModeType;
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import com.zy.asrs.wcs.rcs.model.protocol.StaProtocol;
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import com.zy.asrs.wcs.rcs.thread.BarcodeThread;
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import com.zy.asrs.wcs.rcs.thread.DevpThread;
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import lombok.extern.slf4j.Slf4j;
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import java.text.MessageFormat;
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import java.util.ArrayList;
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import java.util.Date;
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import java.util.List;
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import java.util.Map;
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import java.util.concurrent.ConcurrentHashMap;
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@Slf4j
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public class FyxcDevpThread implements DevpThread, Runnable {
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private Device device;
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private RedisUtil redisUtil;
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private SiemensS7Net siemensS7Net;
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private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
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public static ArrayList<BasConveyorSta> stationList = new ArrayList<>();
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public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
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add(1012);add(1014);add(1015);add(1022);
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add(1023);add(1025);add(1026);add(1031);
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add(1032);
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}};
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/**
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* 条码数量
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*/
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private int barcodeSize = 2;
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/**
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* 入出库模式
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* 0：未知
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* 1：入库启动中
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* 2.入库模式
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* 3.出库启动中 （不能生成入库工作档）
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* 4.出库模式
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*/
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private Map<Integer, WorkModeTypeDto> workModeTypes = new ConcurrentHashMap<>();
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public FyxcDevpThread(Device device, RedisUtil redisUtil) {
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this.device = device;
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this.redisUtil = redisUtil;
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// workModeTypes.put(101, new WorkModeTypeDto(101, WorkModeType.NONE, "DB1001.120"));
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}
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private ArrayList<BasConveyorSta> getStaNo() {
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try {
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if (stationList.isEmpty()) {
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BasConveyorService basConveyorService = SpringUtils.getBean(BasConveyorService.class);
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BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class);
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BasConveyor basConveyor = basConveyorService.getOne(new LambdaQueryWrapper<BasConveyor>()
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.eq(BasConveyor::getDeviceId, device.getId())
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.eq(BasConveyor::getHostId, device.getHostId()));
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if(basConveyor != null) {
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List<BasConveyorSta> stations = basConveyorStaService.list(new LambdaQueryWrapper<BasConveyorSta>()
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.eq(BasConveyorSta::getConveyorId, basConveyor.getId())
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.eq(BasConveyorSta::getHostId, device.getHostId()));
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stationList.addAll(stations);
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}
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}
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return stationList;
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} catch (Exception e) {
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return stationList;
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}
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}
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@Override
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@SuppressWarnings("InfiniteLoopStatement")
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public void run() {
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News.info("{}号输送线线程启动", device.getDeviceNo());
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this.connect();
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while (true) {
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try {
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read();
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Thread.sleep(500);
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} catch (Exception e) {
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e.printStackTrace();
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}
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}
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}
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private void read() throws InterruptedException {
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updateWorkMode();
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ArrayList<BasConveyorSta> staNos = getStaNo();
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int staNoSize = staNos.size();
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OperateResultExOne<byte[]> result = siemensS7Net.Read("DB82.14", (short) (staNoSize * 26));
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if (result.IsSuccess) {
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for (int i = 0; i < staNoSize; i++) {
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BasConveyorSta siteStation = staNos.get(i);
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int siteId = siteStation.getSiteNo();// 站点编号
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StaProtocol staProtocol = station.get(siteId);
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if (null == staProtocol) {
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staProtocol = new StaProtocol();
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staProtocol.setSiteId(siteId);
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if (siteId == 1015) {
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staProtocol.setLocNo("1200301");
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}else if (siteId == 1026) {
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staProtocol.setLocNo("1200305");
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}
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station.put(siteId, staProtocol);
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}
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Thread.sleep(300);
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boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*26, 2);
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staProtocol.setAutoing(status[0]); // 自动
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staProtocol.setIdle(status[1]); //空闲
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staProtocol.setLoading(status[2]); // 有物
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staProtocol.setBackErr(status[5]);
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staProtocol.setLeftErr(status[6]);
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staProtocol.setRightErr(status[7]);
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staProtocol.setHighErr(status[8]);
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staProtocol.setWeightErr(status[9]);
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staProtocol.setLow(status[10]);
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staProtocol.setHigh(status[11]);
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staProtocol.setInEnable(status[13]); // 可入
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staProtocol.setOutEnable(status[14]);// 可出
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staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*26+2)); // 工作号
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staProtocol.setFinishWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*26+6)); //已完成工作号
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staProtocol.setBarcode(siemensS7Net.getByteTransform().TransString(result.Content,i*26+10,12, "UTF-8").trim()); //条码
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staProtocol.setWeight(siemensS7Net.getByteTransform().TransInt32(result.Content, i*26+22)); //重量
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// staProtocol.setWorkMode((int) siemensS7Net.getByteTransform().TransInt16(result.Content, i * 40 + 8));// 工作模式
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staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt16(result.Content, i * 18 + 10)); // 工作号
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staProtocol.setStaNo((short) siemensS7Net.getByteTransform().TransInt16(result.Content, i * 18 + 12)); // 目标站
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if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
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staProtocol.setPakMk(true);
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}
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}
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}
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OperateResultExOne<byte[]> resultBarcode = siemensS7Net.Read("DB100.166", (short) 9);
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if (resultBarcode.IsSuccess) {
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//条码数据
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String barcode = siemensS7Net.getByteTransform().TransString(resultBarcode.Content,0,9, "UTF-8");// 条码
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BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class);
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DeviceBarcodeService deviceBarcodeService = SpringUtils.getBean(DeviceBarcodeService.class);
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BasConveyorSta basConveyorSta = basConveyorStaService.getOne(new LambdaQueryWrapper<BasConveyorSta>().eq(BasConveyorSta::getSiteNo, 31002));
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if (basConveyorSta != null) {
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DeviceBarcode deviceBarcode = deviceBarcodeService.getById(basConveyorSta.getBarcodeId());
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if (deviceBarcode != null) {
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BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, Integer.parseInt(deviceBarcode.getDeviceId()));
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if (barcodeThread != null) {
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barcodeThread.setBarcode(barcode);
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}
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}
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}
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}
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if (!Cools.isEmpty(result) && result.IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), device.getId()));
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// 根据实时信息更新数据库
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try {
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List<BasConveyorSta> stations = new ArrayList<>();
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for (BasConveyorSta sta : getStaNo()) {
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StaProtocol staProtocol = station.get(sta.getSiteNo());
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BasConveyorSta sqlModel = staProtocol.toSqlModel(sta);
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stations.add(sqlModel);
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}
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if (!stations.isEmpty()) {
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BasConveyorStaService basConveyorStaService = SpringUtils.getBean(BasConveyorStaService.class);
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if (null != basConveyorStaService && !basConveyorStaService.updateBatchById(stations)) {
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throw new Exception("更新数据库数据失败");
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}
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}
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} catch (Exception e) {
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e.printStackTrace();
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()));
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News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot());
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}
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()));
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// log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot());
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}
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}
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@Override
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public boolean connect() {
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boolean result = false;
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siemensS7Net = new SiemensS7Net(SiemensPLCS.S1500, device.getIp());
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siemensS7Net.setRack(device.getRack().byteValue());
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siemensS7Net.setSlot(device.getSlot().byteValue());
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OperateResult connect = siemensS7Net.ConnectServer();
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if(connect.IsSuccess){
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result = true;
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()));
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News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", device.getId(), device.getIp(), device.getPort());
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), device.getId(), device.getIp(), device.getPort(), device.getRack(), device.getSlot()));
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News.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", device.getId(), device.getIp(), device.getPort());
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}
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// siemensS7Net.ConnectClose();
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return result;
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}
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@Override
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public void close() {
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}
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@Override
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public boolean writeWorkNo(int siteId, short workNo) {
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int index = staNos1.indexOf(siteId);
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index += 1;
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OperateResult write = siemensS7Net.Write("DB83." + (index *8+6),(int) workNo); // 工作号
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if (!write.IsSuccess) {
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StaProtocol staProtocol = station.get(siteId);
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if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
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staProtocol.setPakMk(true);
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}
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", device.getId(), JSON.toJSON(staProtocol)));
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log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", device.getId(), JSON.toJSON(staProtocol));
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(workNo)));
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log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", device.getId(), JSON.toJSON(workNo));
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return true;
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}
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return false;
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}
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@Override
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public boolean writeStaNo(int siteId,short staNo) {
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int index = staNos1.indexOf(siteId);
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index += 1;
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OperateResult write = siemensS7Net.Write("DB101." + (index * 8 + 4),(int) staNo); // 目标站
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if (!write.IsSuccess) {
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StaProtocol staProtocol = station.get(siteId);
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if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
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staProtocol.setPakMk(true);
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}
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", device.getId(), JSON.toJSON(staProtocol)));
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log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", device.getId(), JSON.toJSON(staProtocol));
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} else {
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), device.getId(), JSON.toJSON(staNo)));
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log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}", device.getId(), JSON.toJSON(staNo));
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return true;
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}
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return false;
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}
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@Override
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public boolean writeWorkSta(int siteId, short workNo, short staNo) {
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int index = staNos1.indexOf(siteId);
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index += 1;
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short[] array = new short[2];
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array[0] = workNo;
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array[1] = staNo;
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String workNoAddress = "DB83." + (index * 8 + 6);
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String staNoAddress = "DB83." + (index * 8 + 4);
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OperateResult write1 = null; // 工作号
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OperateResult write2 = null; // 目标站
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//任务下发次数
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int writeCount = 0;
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do {
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write1 = siemensS7Net.Write(workNoAddress, workNo); // 工作号
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write2 = siemensS7Net.Write(staNoAddress, staNo);
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if ((write1.IsSuccess && write2.IsSuccess)) {
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OperateResultExOne<byte[]> readResult = siemensS7Net.Read(staNoAddress, (short) 8);
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if (readResult.IsSuccess) {
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int staNo2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
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int workNo2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4);
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if (workNo == workNo2 && staNo == staNo2) {
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//任务命令写入成功
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log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{},{}，写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
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return true;
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} else {//返回结果是成功了，但是真实值不相同
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writeCount++;
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log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{},{}，写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
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}
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} else {
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writeCount++;
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log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},{},写入次数={}", siteId, JSON.toJSON(workNo), JSON.toJSON(staNo), writeCount);
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}
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}else {
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writeCount++;
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}
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}while (writeCount < 5) ;
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// StaProtocol staProtocol = station.get(siteId);
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// if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
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// staProtocol.setPakMk(true);
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// }
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OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", device.getId(), JSON.toJSON(array)));
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log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", device.getId(), JSON.toJSON(array));
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return false;
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}
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@Override
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public Map<Integer, StaProtocol> getStation() {
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return this.station;
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}
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private int findStaNosIndex(int siteId) {
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ArrayList<BasConveyorSta> staNos = getStaNo();
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int index = -1;
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for (int i = 0; i < staNos.size(); i++) {
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BasConveyorSta sta = staNos.get(i);
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if (sta.getSiteNo() == siteId) {
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index = i;
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break;
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}
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}
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return index;
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}
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/**
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* 设置入库标记
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*/
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@Override
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public void setPakMk(Integer siteId, boolean pakMk) {
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StaProtocol staProtocol = station.get(siteId);
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if (null != staProtocol) {
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staProtocol.setPakMk(pakMk);
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}
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}
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private void updateWorkMode() {
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for (Map.Entry<Integer, WorkModeTypeDto> entry : workModeTypes.entrySet()) {
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WorkModeTypeDto workModeTypeDto = entry.getValue();
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WorkModeType workModeType = workModeTypeDto.getWorkModeType();
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if (workModeType != WorkModeType.NONE) {
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if (!siemensS7Net.Write(workModeTypeDto.getAddress(), workModeType.id).IsSuccess) {
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OutputQueue.DEVP.offer(MessageFormat.format("写入输送线{}入出库模式失败。输送线编号={}", workModeTypeDto.getSiteId(), device.getId()));
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log.error("写入输送线{}入出库模式失败。输送线编号={}", workModeTypeDto.getSiteId(), device.getId());
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}
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}
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}
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}
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@Override
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public boolean switchWorkMode(int siteId, int workMode) {
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WorkModeTypeDto workModeTypeDto = workModeTypes.get(siteId);
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if(workModeTypeDto == null) {
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return false;
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}
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workModeTypeDto.setWorkModeType(WorkModeType.get((short) workMode));
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workModeTypes.put(siteId, workModeTypeDto);
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return true;
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}
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}
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