package com.zy.asrs.service.impl;
|
|
import com.alibaba.fastjson.JSON;
|
import com.alibaba.fastjson.JSONArray;
|
import com.alibaba.fastjson.JSONObject;
|
import com.core.exception.CoolException;
|
import com.zy.asrs.controller.requestParam.StationRequestParam;
|
import com.zy.asrs.controller.vo.StationStatus;
|
import com.zy.asrs.entity.Job;
|
import com.zy.asrs.enums.WorkNoTypeType;
|
import com.zy.asrs.mapper.JobMapper;
|
import com.zy.asrs.service.CtuMainService;
|
import com.zy.asrs.service.WrkLastnoService;
|
import com.zy.common.utils.HttpHandler;
|
import com.zy.common.utils.News;
|
import com.zy.core.cache.MessageQueue;
|
import com.zy.core.cache.SlaveConnection;
|
import com.zy.core.enums.SlaveType;
|
import com.zy.core.model.DevpSlave;
|
import com.zy.core.model.Task;
|
import com.zy.core.model.protocol.StaProtocol;
|
import com.zy.core.properties.SlaveProperties;
|
import com.zy.core.thread.SiemensDevpThread;
|
import lombok.Data;
|
import lombok.extern.slf4j.Slf4j;
|
import org.springframework.beans.factory.annotation.Autowired;
|
import org.springframework.beans.factory.annotation.Value;
|
import org.springframework.stereotype.Service;
|
import org.springframework.transaction.annotation.Transactional;
|
import org.springframework.transaction.interceptor.TransactionAspectSupport;
|
|
import java.util.ArrayList;
|
import java.util.List;
|
import java.util.concurrent.TimeUnit;
|
|
/**
|
* 立体仓库WCS系统主流程业务
|
* Created by vincent on 2020/8/6
|
*/
|
@Slf4j
|
@Service("ctuMainService")
|
@Transactional
|
@Data
|
public class CtuMainServiceImpl implements CtuMainService {
|
|
public static final long COMMAND_TIMEOUT = 5 * 1000;
|
|
public static final int LOG_STEP = 1;
|
|
|
@Value("${ctu.url}")
|
private String ctuUrl;
|
|
@Value("${ctu.station}")
|
private String station;
|
|
|
@Autowired
|
private SlaveProperties slaveProperties;
|
|
@Autowired
|
private WrkLastnoService wrkLastnoService;
|
|
@Autowired
|
private JobMapper jobMapper;
|
|
/**
|
* 出库的时候，设备上走
|
*/
|
public synchronized void out(Integer mark) {
|
try {
|
// 根据输送线plc遍历
|
for (DevpSlave devp : slaveProperties.getDevp()) {
|
// 遍历出库口
|
for (DevpSlave.Sta releaseSta : devp.getReleaseSta()) {
|
// 获取入库站信息
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
|
StaProtocol staProtocol = devpThread.getStation().get(releaseSta.getStaNo());
|
if (staProtocol == null) {
|
continue;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
// 判断是否满足条件
|
if (!staProtocol.isLoading()) {
|
continue;
|
}
|
//&& staProtocol.isOutEnable()
|
if (staProtocol.isAutoing() && staProtocol.getWorkNo() == 0 ) {
|
String seqNum = checkStationStatus(releaseSta.getStaNo());
|
if (seqNum != null) {
|
Job jobBySeqNum = jobMapper.getJobBySeqNum(seqNum);
|
if (jobBySeqNum == null) {
|
int workNo = wrkLastnoService.nextWorkNo(WorkNoTypeType.WORK_NO_TYPE.type);
|
// 下发移动 且 下发plc命令
|
staProtocol.setWorkNo(workNo);
|
staProtocol.setStaNo(releaseSta.getTargetSta());
|
if (jobMapper.insert(new Job(seqNum, workNo)) == 0) {
|
throw new CoolException("插入输送线任务失败," + jobBySeqNum + " - " + workNo);
|
}
|
devpThread.setPakMk(staProtocol.getSiteId(), false);
|
boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
|
if (result) {
|
log.info("输送线下发：{},{}", staProtocol.getWorkNo(), releaseSta.getTargetSta());
|
} else {
|
News.error("" + (mark + LOG_STEP) + " - 发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
|
}
|
}
|
} else {
|
News.errorNoLog("" + (mark + LOG_STEP) + " - 站点信息不符合入库条件！！！" + " 调用RCS检验未通过,站点：" + staProtocol.getSiteId());
|
}
|
} else {
|
News.errorNoLog("" + (mark + LOG_STEP) + " - 站点信息不符合入库条件！！！" + " 自动信号：" + staProtocol.isLoading() + "、可入信号：" + staProtocol.isInEnable() + "、空板信号：" + staProtocol.isEmptyMk() + "、工作号：" + staProtocol.getWorkNo() + "、锁定标记" + staProtocol.isPakMk());
|
}
|
}
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
|
|
/**
|
* 从拣料站到入库站（CTU取货站）
|
*/
|
public synchronized void fake(Integer mark) {
|
try {
|
// 根据输送线plc遍历
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
|
StaProtocol staProtocol = devpThread.getStation().get(1004);
|
if (staProtocol == null) {
|
return;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
// 判断是否满足条件
|
if (!staProtocol.isLoading()) {
|
return;
|
}
|
if (staProtocol.getWorkNo() > 0 && staProtocol.isAutoing()) {
|
Job jobByWorkNo = jobMapper.getJobByWorkNo(staProtocol.getWorkNo());
|
if (jobByWorkNo != null && jobByWorkNo.getJobSts() == 1) {
|
staProtocol.setStaNo(1006);
|
boolean result = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
|
if (result) {
|
jobByWorkNo.setJobSts(2);
|
jobMapper.updateById(jobByWorkNo);
|
log.info("入库输送线下发：{},{}", staProtocol.getWorkNo(), 1006);
|
}
|
}
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
|
public synchronized void clear(Integer mark) {
|
try {
|
// 根据输送线plc遍历
|
for (DevpSlave devp : slaveProperties.getDevp()) {
|
// 遍历等待ctu取货站
|
for (DevpSlave.Sta takeSta : devp.getTakeSta()) {
|
// 根据输送线plc遍历
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
|
StaProtocol staProtocol = devpThread.getStation().get(takeSta.getStaNo());
|
if (staProtocol == null) {
|
return;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
// 判断是否满足条件
|
if (staProtocol.isLoading()) {
|
return;
|
}
|
if (staProtocol.getWorkNo() > 0 && staProtocol.isAutoing()) {
|
if (checkStationStatus(takeSta.getStaNo()) != null) {
|
staProtocol.setWorkNo(0);
|
staProtocol.setStaNo(0);
|
boolean result = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
|
if (result) {
|
log.info("" + (mark + LOG_STEP) + "站点清空失败：{},{}", takeSta.getStaNo(), staProtocol.getWorkNo());
|
}
|
}
|
}
|
}
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
|
|
public synchronized void waitTake(Integer mark) {
|
try {
|
// 根据输送线plc遍历
|
for (DevpSlave devp : slaveProperties.getDevp()) {
|
// 遍历入库口
|
for (DevpSlave.Sta inSta : devp.getInSta()) {
|
// 根据输送线plc遍历
|
SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
|
StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
|
if (staProtocol == null) {
|
return;
|
} else {
|
staProtocol = staProtocol.clone();
|
}
|
// 判断是否满足条件
|
if (!staProtocol.isLoading()) {
|
return;
|
}
|
if (staProtocol.getWorkNo() > 0 && staProtocol.isAutoing()) {
|
StaProtocol targetStaProtocol = devpThread.getStation().get(inSta.getTargetSta());
|
if (targetStaProtocol.getWorkNo() == 0 && targetStaProtocol.isAutoing() && !targetStaProtocol.isLoading()) {
|
staProtocol.setWorkNo(staProtocol.getWorkNo());
|
staProtocol.setStaNo(inSta.getTargetSta());
|
boolean result = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
|
if (result) {
|
log.info("" + (mark + LOG_STEP) + "入库前进：{},{}", staProtocol.getWorkNo(), inSta.getTargetSta());
|
}
|
}
|
}
|
}
|
}
|
} catch (Exception e) {
|
e.printStackTrace();
|
TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
|
}
|
}
|
|
|
/**
|
* 检查站点状态
|
*
|
* @param staNo 站点编号
|
* @return 站点是否可通行
|
*/
|
private String checkStationStatus(Integer staNo) {
|
StationRequestParam stationRequestParam = new StationRequestParam();
|
List<String> staNos = new ArrayList<>();
|
staNos.add(staNo + "");
|
stationRequestParam.setStaNos(staNos);
|
String response = "";
|
try {
|
response = new HttpHandler.Builder()
|
.setUri(ctuUrl)
|
.setPath(station)
|
.setTimeout(1200, TimeUnit.SECONDS)
|
.setJson(JSON.toJSONString(stationRequestParam))
|
.build()
|
.doPost();
|
JSONObject jsonObject = JSON.parseObject(response);
|
if (jsonObject.getInteger("code").equals(200)) {
|
log.info("RCS返回数据：{}", response);
|
JSONArray data = jsonObject.getJSONArray("data");
|
List<StationStatus> stationStatuses = JSONArray.parseArray(data.toString(), StationStatus.class);
|
for (StationStatus object : stationStatuses) {
|
if (object.getStaNo().equals(staNo + "")) {
|
if (object.getConveyable()) {
|
return object.getSeqNum();
|
} else {
|
log.info("站点：{}状态不对", staNo);
|
return null;
|
}
|
}
|
}
|
log.info("未返回站点状态：{}", staNo);
|
} else {
|
log.error("调用下发任务接口报错，响应码：{}，响应内容：{}", jsonObject.getInteger("code"), response);
|
throw new CoolException("调用下发任务接口报错，响应码：" + jsonObject.getInteger("code"));
|
}
|
} catch (CoolException e) {
|
log.error("调用站点状态接口异常", e);
|
throw e;
|
} catch (Exception e) {
|
log.error("检查站点状态失败，站点编号：{}", staNo, e);
|
}
|
return null;
|
}
|
}
|
